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Construction Equipment
CA 402
Maintenance manual
Dynapac CA 402 Maintenance Manual
Vibratory roller
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Table of Contents
Table of Contents
Lubricants and Symbols
Technical Specifications
Maintenance Schedule
Maintenance Measures
Every 10 Hours of Operation (Daily)
Every 50 Hours of Operation (Weekly)
Every 250 Hours of Operation (Monthly)
Every 500 Hours of Operation (Every Three Months)
Every 1000 Hours of Operation (Every Six Months)
Every 2000 Hours of Operation (Yearly)
Long-Term Storage
Special Instructions
Electrical System, Fuses
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Lubricants and Symbols
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Technical Specifications
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Maintenance Measures
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Special Instructions
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Electrical System, Fuses
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DYNAPAC
CA 252/302/402
MAINTENANCE
M252EN6
Box 504, SE-371 23 Karlskrona, Sweden
Telephone +46 455 30 60 00
Telefax +46 455 30 60 30
Web
www.dynapac.com
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Summarization of Contents
WARNING SYMBOLS
Safety Instruction – Personal Safety
General safety warnings for personal protection during operation and maintenance.
Caution for Machine or Component Damage
Specific warnings to prevent damage to the machine or its parts during use.
GENERAL
General Operational and Safety Precautions
Important general advice covering safe operation, ventilation, and securing hoods.
LUBRICANTS AND SYMBOLS
Recommended Lubricants and Fluid Specifications
Details on approved oils, greases, and hydraulic fluids for proper machine function.
Maintenance Symbols and Indicators
Explanation of graphical symbols used for maintenance and operational indicators.
TECHNICAL SPECIFICATIONS
Weights and Dimensions
Specifications detailing the machine's physical size and mass.
Fluid Volumes and Capacities
Information on the required volumes for engine oil, hydraulic fluid, coolant, and fuel.
Electrical System and Tires
Specifications for the machine's battery, alternator, fuses, and tire requirements.
Vibration and Acoustic Data
Measured vibration levels and acoustic pressure levels for operator comfort and safety.
Tightening Torques and ROPS
Specified bolt tightening torques and details regarding the Roll-Over Protective Structure.
Hydraulic System and Air Conditioning
Opening pressures for hydraulic systems and information on the optional air conditioning.
Driver's Seat Vibrations
Specific vibration measurements related to the driver's seat for ergonomic assessment.
MAINTENANCE SCHEDULE
Service and Maintenance Points Overview
Diagram illustrating key service points and their corresponding numbers for maintenance tasks.
MAINTENANCE MEASURES
Short-Term Maintenance (Daily, Weekly, Monthly)
Routine maintenance tasks performed every 10, 50, and 250 operating hours.
Medium-Term Maintenance (Quarterly, Semi-Annual)
Periodic maintenance scheduled every 500 and 1000 operating hours.
Long-Term Maintenance (Annual)
Major service tasks to be performed annually or every 2000 operating hours.
LONG-TERM STORAGE
Storage Preparation and Procedures
Instructions for preparing the roller for extended storage, including fluid draining and lubrication.
SPECIAL INSTRUCTIONS
Lubricant and Temperature Guidelines
Guidance on lubricant selection for varying ambient temperatures and special conditions.
Machine Care and Safety Procedures
Instructions for high-pressure washing, fire extinguishing, and handling protective structures.
Starting Assistance
Procedures for using an auxiliary starter battery for assistance.
ELECTRICAL SYSTEM, FUSES
Instrument Panel Fuses and Relays
Overview of fuse boxes and relays located on the instrument panel.
Fuse Box Layouts (Left and Right Sides)
Detailed identification of fuses within the left and right side fuse boxes.
Engine Compartment Fuses and Relays
Identification of main fuses and relays located in the engine compartment.
Cab Relays
Identification and location of relays controlling cab functions.
Cab Roof Fuse Box and Relays
Details on the fuse box and relays mounted on the cab roof.
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