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Fliegl Manuals
Farm Equipment
EDK40
Operating instructions manual
Fliegl EDK40 Operating Instructions Manual
Single-axle three-way tipper
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Foreword
Table of Contents
Contents
Legal Notices
Identification
EC Declaration of Conformity
1 User Instructions
Purpose of this Document
Locations in the Operating Instructions
Illustrations Used
Cross References
Terminology: "Trailer", "Machine", "Vehicle
Figures
Scope of the Document
Presentation of Safety Instructions
Liability and Damages
Duty to Inform
2 Basic Safety Instructions
Designated Use
Reasonably Foreseeable Misuse
Service Life of the Machine
Risks When Working with the Machine
Residual Risks
Obligations of the Operator
Obligations of Personnel
Qualification of Operating Personnel
Qualification of Specialist Personnel
Personal Protective Equipment
Operational Safety
Operation Without Correct Start-Up
Safeguarding Perfect Technical Condition
Danger Due to Machine Damage
Technical Limits
Safety and Protective Devices
Emergency Stop Device
Description of Additional Safety and Protective Devices
Faulty Protective Devices
Inspecting Safety and Protective Devices
Workstation of Operating Personnel
Danger Areas
Safety Distance from Overhead Lines
Machine Identification
3 Description of the Machine
Applications
Design Variants - Standard
Functional Description
Layout of the Machine
Assemblies and Components
Technical Data - Standard Equipment
4 Transport and Installation
Basic Requirements
Supply and Installation
Drawbar Eye Connection
Establishing the Electrical Connection
Compressed Air Supply
Establishing Hydraulic Connections
5 Start-Up
First-Time Start-Up
Check before Start-Up
Returning to Service
6 Preparation and Setup
Draw Gear
Draw Gear with Top Hitch
Draw Gear with Overrun Brake
Overrun Brake Mechanism
Compressed Air Brake System with Manual Control Valve
Hydraulic Brake (Optional)
Hydraulic Brake Without Load Adjustment Valve
Hydraulic Brake with Load Adjustment Valve
Parking Brake
Hand Brake Lever - Overrun Brake
Farmer Stop - Parking Brake
Hand Brake Lever (Detachable Brake) - Parking Brake
Electrical Systems
7 Use and Operation
Trailer Operation
Before Operation
Setting up the Trailer Coupling on the Towing Vehicle
Coupling the Trailer
Conducting a Trial Run
Uncoupling the Trailer
Working with the Machine
General Safety and Operating Instructions
Loading the Trailer
Emptying the Trailer
Using the Side Panels
Tipping Linchpins
Tipping Processes
8 Basic Equipment (Standard, Optional)
Side Panel
Base Side Panel
Rear Panel (Base Side Panel ) with Grain Hatch
Flange Couplings
Side Panel Connectors
Supporting Mechanism
Underride Guard
Central Locking
Rear" Version
Side" Version
Mechanical Stopcock for Hydraulics (Maintenance Work)
9 Accessories
Marker Lights
Side Panel Tension Springs
Shunting Coupling
Side Panel Boom Chains with Storage Box
Removable Rear Exhaust Pipe with Outlet Spout
Removable Discharge Chute
Tarpaulin
Side Panel Support
Bracket for Folded Side Panel
Side Panel
First Attachment
Leaf Attachment
Tensioning Chain for Steel Side Panel
Hydraulic Line for 2Nd Trailer
Warning Markings, Side & Rear
Bridge Support for Maintenance Work
10 Service and Maintenance
Customer Service
Replacement Parts
Fliegl VIN (Vehicle ID Number) and Type Plate
Operational Maintenance
General Instructions for Maintenance
Cleaning the Vehicle
Corrosion Protection
Lubrication Schedule
Tyres and Wheels
Maintenance of the Brake System
Maintenance of the Compressed Air Brake System
Troubleshooting and Fault Elimination
List of Warning and Fault Signals
Decommissioning
Temporary Shutdown
Storage Conditions
Disassembly and Final Shutdown
Scrapping and Recycling
11 Standard Tipper Hydraulics
12 Electrics
Contact Assignment Plan - 12 V
Rear Light Versions
13 Axle Maintenance Work
14 Appendix
Volumetric Weights for Loosely Stacked Goods
Agricultural Products
Fertiliser
Construction Materials
Firewood
Conversion Table
15 Index
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Translation of original operating instructions
EDK
Operating instructions
EDK single-axle three-way tipper
We are Fliegl.
GB
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Summarization of Contents
Identification
Machine Identification Data
Provides specific details for identifying the machine, including type and serial number.
Manufacturer Details
Contains contact and location information for the machine manufacturer.
Operating Instructions Formal Details
Lists document version, creation, and revision dates for the operating instructions.
User instructions
Purpose and Scope of Document
Explains the document's purpose, scope, and how it's structured.
Document Navigation and Terminology
Details how to navigate the manual, explains figures, cross-references, and terminology.
Safety Instructions and Liability
Covers presentation of safety, liability rules, and duty to inform.
Basic safety instructions
Designated Use and Misuse
Defines the intended use and describes foreseeable misuse of the machine.
Operator and Personnel Responsibilities
Outlines duties for operators and personnel, including qualifications.
Safety Measures and Risk Areas
Covers PPE, operational safety, technical limits, danger zones, and identification.
Description of the machine
Machine Applications and Variants
Details the intended applications and different standard design variants of the machine.
Functional Overview and Layout
Explains the machine's functionality and provides an overview of its components and layout.
Technical Specifications
Presents the technical data and specifications for the standard equipment.
Transport and installation
Basic Requirements for Transport
Outlines the fundamental requirements for transporting the machine safely.
Connection Procedures
Details the steps for connecting electrical, compressed air, and hydraulic systems.
Start-up
First-Time Start-up Procedure
Guides the user through the initial start-up process of the machine.
Pre-start Checks and Returning to Service
Covers essential checks before operation and procedures for returning the machine to service.
Preparation and setup
Draw Gear Setup
Instructions for setting up the draw gear, including hitching.
Braking System Preparation
Details setup for overrun, compressed air, and hydraulic brakes, including parking brakes.
Electrical System Preparation
Covers the preparation and checks for the trailer's electrical systems.
Use and operation
Trailer Coupling and Operation
Covers trailer coupling, pre-operation checks, trial runs, and uncoupling.
Working with the Machine
Details general safety, loading, unloading, side panels, and tipping processes.
Basic equipment (standard, optional)
Side Panel Systems
Details the base side panel and rear panel with grain hatch.
Couplings and Connectors
Explains flange couplings and side panel connectors for attachment.
Supporting and Locking Mechanisms
Covers supporting mechanisms, underride guards, and central locking systems.
Accessories
Lighting and Panel Accessories
Details marker lights, panel tension springs, boom chains, and side panel attachments.
Hitching and Load Securing Accessories
Covers shunting couplings, discharge chutes, tarpaulins, and panel supports.
Specialized Connections and Safety
Includes tensioning chains, hydraulic lines, warning markings, and maintenance bridge supports.
Service and maintenance
Customer Support and Parts
Information on customer service, ordering replacement parts, and vehicle identification.
General Maintenance and Cleaning
Covers operational maintenance, general instructions, and vehicle cleaning.
Component Maintenance
Details maintenance for corrosion protection, lubrication, tyres, and brake systems.
Troubleshooting and Decommissioning
Guides users on fault elimination, troubleshooting, and decommissioning procedures.
Electrics
Contact Assignment Plan
Details the 12V contact assignment plan for trailer lighting.
Rear Light Configurations
Shows the different versions of rear lights available for the trailer.
Appendix
Volumetric Weights
Lists volumetric weights for various agricultural products, fertilizers, and construction materials.
Unit Conversion Table
Provides a table for converting between SI and Imperial units.
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