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Related Manuals for Fliegl GARANT 90
Summary of Contents for Fliegl GARANT 90
- Page 1 GARANT Operating instructions GARANT drag hose spreader We are Fliegl. GB USA...
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Page 3: Foreword
Dear valued customer, Thank you for purchasing the GARANT drag hose spreader. Fliegl machines and attachments are manufactured with care under continuous monitoring. The GARANT drag hose spreader you have purchased is a product manufactured to the highest quality standards. -
Page 5: Table Of Contents
Functional description ....................... 16 The drag hose spreader ......................17 Assemblies and components ....................18 Technical data .......................... 20 Installation ............................21 Assembly ..........................21 Supply and installation ......................21 3 of 77 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... - Page 6 Extending the spreader ......................48 7.3.2 Spreading ..........................48 7.3.3 Headland ..........................49 7.3.4 Retracting ..........................49 Working with the machine ......................49 7.4.1 General safety and operating instructions ................49 4 of 77 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
- Page 7 9.2.1 GARANT 90 complete with parts list ..................59 9.2.2 GARANT 90 spreader arm, left, complete ................60 GARANT 90 spreader arm, left, complete – parts list ............61 9.2.3 9.2.4 GARANT 90-180 centre section, complete ................62 GARANT 90-180 centre section, complete – parts list ............63 9.2.5...
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Page 8: Legal Notices
Legal warranty provisions also apply to the Fliegl GARANT drag hose spreader. If the GARANT drag hose spreader is attached to an existing tank, Fliegl Agrartechnik offers no guarantee for the support frame and container of the tank. Fliegl Agrartechnik accepts no liability for any damage caused to the tank by the GARANT drag hose spreader. - Page 9 Copyright Fliegl, 2018 All rights reserved. Reproduction, in whole or in part, is only permitted with the approval of Fliegl. We are constantly developing and enhancing our products and therefore reserve the right to make changes to them without prior notification.
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Page 10: Ec Declaration Of Conformity
Product: GARANT drag hose spreader Type: GARANT 90, GARANT 120, GARANT 150, GARANT 180 Project designation: Fliegl GARANT drag hose spreader Commercial name: Fliegl drag hose spreader GARANT 90, GARANT 120, GARANT 150, GARANT 180 Function: Spreading of slurry, digestate and liquid manure... -
Page 11: User Instructions
The regulations of agricultural employers' liability insurance associations also apply. Fliegl Agrartechnik GmbH assumes no liability and honours no warranty for damage and malfunctions resulting from failure to comply with the operating instructions. This information is required to ensure a smooth spare parts ordering process: Copy the relevant information from the type plate into the box below: Vehicle ID no. -
Page 12: Locations In The Operating Instructions
These steps must be followed in the correct order. The system response to each operator action is marked with an arrow. Example: Operator action step 1 System response to operator action step 1 10 of 77 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 13: Presentation Of Safety Instructions
For your own safety, you should only use original replacement parts and accessory products. Fliegl Agrartechnik GmbH assumes no liability for the use of other products and any resulting damage. No claims for modification of delivered products can be made on the basis of the information, images and descriptions provided in this manual. -
Page 14: Basic Safety Instructions
Operational safety of the machine is guaranteed only if it is used as intended. The GARANT drag hose spreader is attached to a Fliegl tank trailer. The GARANT drag hose spreader is used to apply slurry from the tank trailer directly onto the ground. -
Page 15: Risks When Working With The Drag Hose Spreader
Comply with the basic regulations regarding work safety and accident prevention Read and comply with the safety section and warnings in these operating instructions Please contact the manufacturer with any questions; see page 7. 13 of 77 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 16: Qualification Of Personnel
Protect it against being turned on again If necessary, disconnect the hydraulics and electrical supply 2.9.3 Testing safety and protective devices All safety and protective devices must be tested regularly. 14 of 77 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 17: Workstation Of Operating Personnel
Observe all warnings and safety instructions on the machine and other labelling such as turning and transport directions. 15 of 77 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 18: Description Of The Machine
That is the best way for you to familiarise yourself with the machine. Structure of the drag hose spreader The drag hose spreader features large boom arms. The Fliegl screw distributor is integrated in the boom arms. From here, the slurry is transported to the ground via 40 mm hoses. -
Page 19: The Drag Hose Spreader
The following figure provides an overview of the most important components and assemblies and shows where they are installed on the trailer or towing vehicle: Fig. 3: Components of the drag hose spreader 17 of 77 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 20: Assemblies And Components
Item 1 – lift frame / H-frame The lift frame carries the drag hose spreader and forms the connection between the spreader and tank. The Fliegl GARANT is raised and lowered by two single- action lift cylinders. Assembly – item 1 Fig. - Page 21 Fig. 9: Assembly – item 6 Item 7 – boom arm cylinders The cylinders are used to extend or retract the boom arms. Assembly – item 7 Fig. 10 19 of 77 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
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Page 22: Technical Data
Working width (m) 12.0 15.0 18.0 Weight (kg) 1150 1350 1630 Number of discharge hoses Transport width, 2300 2300 2300 2300 top/bottom (mm) 2600 2600 2600 2600 Hose spacing (mm) 20 of 77 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 23: Installation
4. Check the oil level and function of the hydraulic system on the towing vehicle before commencing operation. Return line (thick hose) Supply line (thin hose) Fig. 11 Hydraulic connections 21 of 77 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... - Page 24 Make sure the oil is of the required grade and store it only in approved containers. Caution when draining hot oil risk of burns. After maintenance tasks are completed, re-attach the protective equipment. 22 of 77 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
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Page 25: Start-Up
Returning to service After an extended storage period, the same steps as for first time start-up must be completed. See section 5.1. 23 of 77 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 26: Preparation And Setup
The following steps must be performed to set up and prepare the attachment: Establish the connection between the tank trailer and attachment Connect the supply lines (hydraulic, electric, slurry) GARANT drag hose spreader – views 6.1.1 GARANT 90 24 of 77 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... - Page 27 GARANT drag hose spreader Preparation and setup 25 of 77 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
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Page 28: Garant 120
GARANT drag hose spreader Preparation and setup 6.1.2 GARANT 120 26 of 77 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... - Page 29 GARANT drag hose spreader Preparation and setup 27 of 77 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
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Page 30: Garant 150
GARANT drag hose spreader Preparation and setup 6.1.3 GARANT 150 28 of 77 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... - Page 31 GARANT drag hose spreader Preparation and setup 29 of 77 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
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Page 32: Garant 180
GARANT drag hose spreader Preparation and setup 6.1.4 GARANT 180 30 of 77 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... - Page 33 GARANT drag hose spreader Preparation and setup 31 of 77 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
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Page 34: Delivery Condition Of The Garant Drag Hose Spreader
The H-frame is supplied with a mounting bracket, single-action lift cylinders, upper links for stabilising at the top of the tank and 2 x 4" fabric hoses. H-frame, bracket for H-frame, transport restraints, 4" hoses, T-piece nozzles Fig. 12 Drag hose spreader 32 of 77 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 35: Attachment Of The Garant Drag Hose Spreader
H-frame. Fig. 13 Mounting points on tank trailer If attaching the GARANT to tanks from other manufacturers, Fliegl Agrartechnik offers no guarantee for the durability of the frame or container. 33 of 77 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 36: Preparing For Attachment
The tilt angle of the tank should be set as in working position. (If possible, tilt the pump tank forward or the vacuum tank backward.) Fig. 15 Preparing the tank trailer 34 of 77 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 37: Attaching The H-Frame
Use a crane or front loader to lift the H-frame of the spreader up to the tank. Fig. 18 Transporting the H-frame Never stand under suspended loads. 35 of 77 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... - Page 38 Important! The mounting lug must be attached in this position. To do so, you must determine the correct position of the spreader on the H-frame by measuring the height. 36 of 77 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
- Page 39 When using 30.5" tyres, the rectangular tube for spreader retraction should be set or secured in the second hole with the screw connection. This position represents the default setting. Fig. 21 Mounting lug on spreader 37 of 77 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
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Page 40: Attaching The Upper Links
To ensure that the H-frame remains supported, the supplied upper links must be attached to form an additional connection between the spreader and slurry tank. Fig. 23 Attaching the upper links 38 of 77 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 41: Attaching The Spreader
Extend the lift cylinders on the H-frame. Fig. 24 Attaching the spreader Notice! Grease the spreader lugs when attaching the drag hose spreader to the tank trailer (see section 0). 39 of 77 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 42: Spreader Hydraulics
(Changes the direction of rotation of the screw distributors) The oil motors of the screw distributors must be connected to this valve via hydraulic hoses. Fig. 27 Screw time relay 40 of 77 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 43: Oil Motor On Spreader
To ensure optimum spreading, the flange plate must be pushed down as far as possible so that the screw distributor can function correctly. (Spreader in extended condition) Fig. 29 Oil motor connection 41 of 77 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... - Page 44 GARANT drag hose spreader Preparation and setup 42 of 77 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
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Page 45: Attaching The Hydraulic Lines To The Tank Trailer
The hydraulic lines should be routed forward, ideally through the frame. Using a long pole, the hydraulic lines can be easily threaded through the frame. Fig. 30 Routing thehydraulic lines 43 of 77 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 46: Fitting The T-Piece
The slurry hoses must be connected between the T-piece and the spreader. Fig. 32 Attaching the slurry hoses The length of the slurry hoses must be adapted to the required distance. 44 of 77 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 47: Attaching The Transport Restraints
Preparation and setup Attaching the transport restraints The bracket for securing the drag hose spreader during transport must be attached to the side of the tank trailer. Fig. 33 Transport restraints 45 of 77 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 48: Use And Operation
The spreader is supplied with slurry via the tank trailer. 7.2.2 Operation The drag hose spreader is supplied with slurry from the tank trailer. The slurry screw distributor conveys the slurry in the spreader to the discharge hoses. 46 of 77 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 49: Conducting A Trial Run
The drag hose spreader is controlled using two double-action tractor control units. Control unit I (spreader folding function) Control unit II (oil motor / screw distributor function) Fig. 34 Control unit in towing vehicle 47 of 77 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 50: Extending The Spreader
4. Set the switch on the control panel (screw distributor) to "On" Fig. 35 Control panel 5. Switch on the pump (in the case of a vacuum tank, switch on the compressor before opening the slide gate) 48 of 77 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 51: Headland
14. The drag hose spreader must always be raised when reversing or manoeuvring, for example. 15. When supplied via a control unit (constant flow), an oil volume of 20 l/min is required. This must not be exceeded under any circumstances. 49 of 77 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 52: Service And Maintenance
Internet: www.agro-center.de When ordering replacement parts, note also the instructions in section 1 and specify the relevant data from the type plate of your vehicle in the order. 50 of 77 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 53: Operational Maintenance
The cycles indicated above are the minimum requirement. Different maintenance cycles may be needed in individual cases. In this case: Correct the values given in these operating instructions. Inform operating personnel about the change. 51 of 77 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 54: Check The Safety Equipment
The cycles indicated above are the minimum requirement. Different maintenance cycles may be needed in individual cases. In this case: Correct the values given in these operating instructions. Inform operating personnel about the change. 52 of 77 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 55: Lubrication
There is risk of injuries due to rotating and movable parts when lubricating. When lubricating the towing vehicle engine, apply the parking brake and remove the ignition key. Lubrication schedule The lubrication schedule applies to all Fliegl drag hose spreaders. Every 8 op. hrs. Every 30 op. hrs. Every 100 op. hrs. -
Page 56: Troubleshooting And Fault Elimination
Check the supply of the oil motor move Solid materials blocking the Dismantle the screw distributor and screw distributor remove any solid materials Empty the trap box Check the pressure relief valve 54 of 77 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 57: Start Activation Not Possible
Park the drag hose spreader in a dry, clean and rust-free place. We recommend covering the attachment with a tarpaulin to protect it against dust etc. Deactivate the hydraulic and electrical supplies to the machine. Protect connections. 55 of 77 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 58: Disassembly And Final Shutdown
Separate all parts, auxiliary materials and working materials of the machine and dispose of them according to local regulations and directives. If you have any questions about scrapping/recycling, please contact the manufacturer. 56 of 77 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 59: Drawings / Parts List
GARANT drag hose spreader Drawings / parts list 9. Drawings / parts list H-frame 9.1.1 H-frame, complete 57 of 77 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 60: H-Frame, Complete - Parts List
Lock, complete, for Skate spreader for polyline/steel tank 502864 Stopper for rectangular tubes 100 x 50 x 1.5 - 4.5 mm 486606 Stopper for round tubes D 35 mm 58 of 77 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 61: Garant 90
GARANT drag hose spreader Drawings / parts list GARANT 90 9.2.1 GARANT 90 complete with parts list Parts kit: 505924 Item 7 not shown Designation of left or right relates to direction of travel Item H-frame, complete 507055 4-point flame-cut part... -
Page 62: Garant 90 Spreader Arm, Left, Complete
GARANT drag hose spreader Drawings / parts list 9.2.2 GARANT 90 spreader arm, left, complete If required – not in parts list 505775 Arm extension Right spreader arm 506738 Item 1 506796 Trap box, RIGHT in direction of travel /... -
Page 63: Garant 90 Spreader Arm, Left, Complete - Parts List
GARANT drag hose spreader Drawings / parts list 9.2.3 GARANT 90 spreader arm, left, complete – parts list Item Quantity Art. no. Title Additional designation 506798 Trap box, LEFT in direction of travel SSV/SVG Skate 505372 Spreader arm, LEFT in direction of travel... -
Page 64: Garant 90-180 Centre Section, Complete
GARANT drag hose spreader Drawings / parts list 9.2.4 GARANT 90-180 centre section, complete 62 of 77 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 65: Garant 90-180 Centre Section, Complete - Parts List
GARANT drag hose spreader Drawings / parts list 9.2.5 GARANT 90-180 centre section, complete – parts list Item Quantity Art. no. Title Additional designation 506208 Centre section / galvanised 501494 Rotating tube for spreader retraction 500905 Retaining plate for spacer roller, extended... -
Page 66: Garant 120
Cylinder for retraction, painted SSV/SVG Skate / 80/40/500 506929 Spreader arm, right, complete 12 m / Garant 418290 Suction hose (sold by the metre) D 40 mm - Louisiana 64 of 77 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 67: Garant 120 Spreader Arm, Left, Complete
Trap box, RIGHT in direction of travel / galvanised Lower half-shell, 3 m Item Variants Holes 16 mm 506281 18 mm 506286 21 mm 506073 24 mm 506290 506066 None 65 of 77 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 68: Garant 120 Spreader Arm, Left, Complete - Parts List
440 mm 507207 Bushing with union with TU bushing / split Ø 60 / Ø 50 / 51 460540 Stopper for square tubes 50 x 50 x 3-5 mm 66 of 77 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 69: Garant 150
Spreader arm, left, complete 15 m / Garant 507209 Spreader arm, right, complete 15 m / Garant 418290 Suction hose (sold by the metre) D 40 mm - Louisiana 67 of 77 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 70: Garant 150 Spreader Arm, Left, Complete
21 mm / 3 m 506073 Lower half-shell (stainless steel) 24 mm / 3 m 506290 Lower half-shell (stainless steel) 506066 Lower half-shell (stainless steel) Without hole / 3 m 68 of 77 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 71: Garant 150 Spreader Arm, Left, Complete - Parts List
Bushing with union with TU bushing Ø 60 / Ø 50 / 51 507207 Bushing with union with TU bushing / split Ø 60 / Ø 50 / 51 69 of 77 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 72: Index
Use .................. 13 User instructions ............. 10 Maintenance ............. 53, 54 Misuse ................13 Warnings ................. 16 Working with the machine ..........52 Workstation of operating personnel ....... 16 70 of 77 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... - Page 76 Fliegl Agrartechnik GmbH Bürgermeister-Boch-Str. 1 D-84453 Mühldorf a. Inn Tel.: +49 (0) 86 31 307-0 Fax: +49 (0) 86 31 307-550 e-Mail: info@fliegl.com 1-051B06181.1...