1. Manuals
  2. Brands
  3. Fliegl Manuals
  4. Farm Equipment
  5. ULW
  6. Operating instructions manual

Fliegl ULW Operating Instructions Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Operating instructions
ULW transfer trailer
We are Fliegl.
GB

Advertisement

Table of Contents
loading

Related Manuals for Fliegl ULW

Summary of Contents for Fliegl ULW

  • Page 1 Operating instructions ULW transfer trailer We are Fliegl.
  • Page 2 Read these operating instructions prior to first-time start-up and observe them at all times! Retain for future reference!

  • Page 3: Foreword

    These operating instructions must therefore also be passed on to the operating personnel. Before putting the Fliegl transfer trailer into operation, every operator must be familiar with how to handle the machine as described in these operating instructions.

  • Page 5: Table Of Contents

    Emergency stop device ...................... 22 2.12.2 Description of additional safety and protective devices ............22 2.12.3 In case of faulty protective devices ..................22 2.12.4 Testing safety and protective devices ................22 3 of 85 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
  • Page 6 Hydraulic brake system without load adjustment valve ............42 6.4.2 Hydraulic brake with load adjustment valve ................. 43 Spindle brake / parking brake ....................43 Electrical systems ........................44 ISOBUS control ........................45 4 of 85 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
  • Page 7 Service and maintenance ......................58 10.1 Customer service ........................58 10.2 Replacement parts ........................58 10.3 Fliegl VIN (vehicle ID number) and type plate ................59 10.4 Operational maintenance ......................60 10.4.1 General instructions for maintenance ................. 60 10.4.2 Cleaning the vehicle ......................62 10.4.3...
  • Page 8 Gigant Plus tridem assembly ....................72 13.2 Axle maintenance work ......................72 Appendix ............................73 14.1 Safety and operating conditions of the drive shafts ..............73 14.2 Conversion table ........................77 Index ................................. 78 6 of 85 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...

  • Page 9: Legal Notices

    Mühldorf for the purpose of material examination to determine the damage. If a replacement is made, these parts become our property. 8. Legal warranty provisions also apply to the Fliegl transfer trailer. 7 of 85...

  • Page 10: Identification

     Copyright Fliegl, 2019 All rights reserved. Reproduction, in whole or in part, is only permitted with the approval of Fliegl. We are constantly developing and enhancing our products and therefore reserve the right to make changes to them without prior notification.

  • Page 11: Ec Declaration Of Conformity

    Fliegl Agrartechnik GmbH Bürgermeister-Boch-Straße 1 84453 Mühldorf am Inn, Germany Description and identification: Product: Transfer trailer Type: ULW 20; ULW 25; ULW 30; ULW 35; ULW 40; ULW 45 Project designation: Fliegl - ULW Commercial name: Fliegl ULW transfer trailer (VARIO)

  • Page 12: User Instructions

    All operators are required to read these safety instructions and comply with them at all times. The regulations of agricultural employers' liability insurance associations also apply. Fliegl assumes no liability and honours no warranty for damage and malfunctions resulting from failure to comply with the operating instructions.

  • Page 13: Locations In The Operating Instructions

    Front Rear Left side view Fig. 2: Main views of the ULW transfer trailer (ULW 30 tandem shown) Illustrations used Instructions and system responses The steps to be taken by operating personnel are presented in the form of a (numbered) list.

  • Page 14: Terminology: "Trailer", "Machine

    For your own safety, you should only use original replacement parts and accessory products. Fliegl Agrartechnik GmbH assumes no liability for the use of other products and any resulting damage. No claims for modification of delivered products can be made on the basis of the information, images and descriptions provided in this manual.

  • Page 15: Duty To Inform

    Before performing any work with the machine, always read and observe the contents of the relevant sections of the operating instructions.  The operating instructions must be stored such that they are always on hand for the machine user. 13 of 85 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...

  • Page 16: Basic Safety Instructions

    In the case of damage that affects safety, repair the trailer immediately.  In the event of any faults that affect safety, the trailer must be stopped immediately. The trailer and the tractor must be secured against reactivation. 14 of 85 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
  • Page 17  Note the permitted axle load, support load, total weight and maximum speed. Notes on driving with the transfer trailer (ULW)  The handling characteristics of a towing vehicle are influenced by the coupled trailer. ...
  • Page 18 When parking the trailer, the drive shaft must be deposited correctly or secured with a chain. Handling the mech. supporting stand  Couple the ULW to the tractor (coupling height can be adjusted slightly via the hydr. ULW drawbar suspension).  Take the load off the supporting foot by operating the hydr. drawbar suspension.

  • Page 19: Designated Use

    However, during use there is a risk to life and limb for the user or third party, or risk of damage to the machine or other property. Danger! The ULW must only be used as intended and when in good and safe working condition. Operational safety of the machine is guaranteed only if it is used as intended.

  • Page 20: Reasonably Foreseeable Misuse

    The use of replacement and wear parts or auxiliary materials from third parties can lead to dangers. The manufacturer accepts no liability for damage resulting from the use of these parts. Therefore, use only original parts or parts approved by the manufacturer. 18 of 85 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...

  • Page 21: Service Life Of The Machine

    Correct operation of the machine The operating instructions (ensure that personnel have read and understood them) The requirements of the EC Directive for the use of work equipment 89/655/EEC must be observed. 19 of 85 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...

  • Page 22: Obligations Of Personnel

    Safety footwear with protective toe caps  Close-fitting clothes  Safety and protective devices Attention! The machine must only be operated if all safety and protective devices are complete and fully functional. 20 of 85 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...

  • Page 23: Operational Safety

    Compliance with the following technical limits is particularly important from a safety perspective:  Maximum permissible operating pressure of the hydraulic system  Maximum permissible axle load(s)  Maximum permissible payloads 21 of 85 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...

  • Page 24: Safety And Protective Devices

    Tightness of the hydraulic system; Visual inspection before each use functional check of the lighting General condition of the vehicle Weekly Brake system with PB Before (during) every start-up 22 of 85 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...

  • Page 25: Workstation Of Operating Personnel

    Other relevant specifications in all applicable operating instructions must be observed:  The operating instructions of the towing vehicle  The operating instructions of the machine 23 of 85 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...

  • Page 26: Safety Distance From Overhead Lines

    Maximum permitted design speed for the trailer Final check Indicating label for final check performed on the vehicle Information sign for bolt and wheel nut check Company sticker on vehicle 24 of 85 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
  • Page 27 CE marking. (Located on type plate.) Type plate to specifically identify the machine Fig. 5: Warnings and safety instructions affixed to the machine (ULW 30 shown) 25 of 85 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...

  • Page 28: Description Of The Machine

    2. Operation of the longitudinal and inclined screw conveyors begins 3. The load is transported from the longitudinal to the inclined screw conveyor 4. The load is emptied by the inclined screw conveyor via the discharge tube 26 of 85 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...

  • Page 29: Layout Of The Machine

    Layout of the machine The following figure provides an overview of the most important components and assemblies and shows where they are installed on the machine: Fig. 6: Layout and components 27 of 85 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...

  • Page 30: Assemblies And Components

    Fig. 7: Assembly – item 1 Item 2 – Inclined screw conveyor The inclined screw conveyor transports the load out of the transfer trailer via the discharge tube. Fig. 8: Assembly – item 2 28 of 85 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
  • Page 31 Assembly – item 7 Fig. 13 Item 8 – supporting mechanism The supporting mechanism serves as a front support when parking the ULW. Assembly – item 8 Fig. 14 29 of 85 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
  • Page 32 Tandem Fig. 19: Assembly – item 13  Tridem Item 14 – parking brake The parking brake secures the ULW when parked so that it cannot roll away.  Spindle brake Fig. 20: Assembly – item 14 The equipment is part of the DE version and may differ from your version.

  • Page 33: Dimensions And Weights

    The centre of gravity and thus the drawbar load may shift depending on how the load is distributed. If additional devices are used, the payloads, empty loads and axle loads will change. 31 of 85 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...

  • Page 34: Transport And Installation

    For possible drawbar eye types, refer to section 8.1. Procedure Check the towing coupling on the tractor to ensure it is fully functional and securely hitched, and adjust the trailer height to match the towing vehicle. 32 of 85 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...

  • Page 35: Establishing The Electrical Connection

    Red – supply line (manual control). Uncoupling: Red – supply line Red – supply line Yellow – brake line Yellow – brake line Fig. 23 Compressed air supply 33 of 85 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...

  • Page 36: Establishing Hydraulic Connections

    Only specialist workshops are permitted to perform repair work on the hydraulic system. Ensure that the oil is of the required grade. Caution when draining hot oil  risk of burns! 34 of 85 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...

  • Page 37: Start-Up

    Check the tightness of the wheel nuts. Returning to service After an extended storage period, the same steps as for first time start-up must be completed. See section 5.1. 35 of 85 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...

  • Page 38: Preparation And Setup

    Position the trailer coupling (A) on the towing vehicle so that the trailer is horizontal when it is hitched. Fig. 25 Setting up the trailer coupling on the towing vehicle 36 of 85 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...

  • Page 39: Ball Head Coupling

    The cylinder protection (on the side of the traction bar) must be checked and adjusted for every towing vehicle type; if necessary, double the cylinder protection until the wheels of the towing vehicle (tractor) make contact at maximum steering angle. 37 of 85 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...

  • Page 40: Forced Steering (Optional)

    Note: The system is filled in the factory. bar, until no more air escapes (use a collecting vessel) Close stopcocks 1-3 [4+5] Check whether the forced steering is functioning correctly at full steering lock Open Closed 38 of 85 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
  • Page 41 The 4 stopcocks (L1, L2, L3, L4) on the steering axle must be opened during driving operation. Attention! The trailer is delivered with the stopcocks closed. Stopcocks L1, L2, L3, L4 must be opened before commencing travel to prevent damage to the hydraulic cylinders. 39 of 85 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
  • Page 42 The cylinder protection (on the side of the traction bar) must be checked and adjusted for every towing vehicle type; if necessary, double the cylinder protection until the wheels of the towing vehicle (tractor) make contact at maximum steering angle. 40 of 85 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...

  • Page 43: Compressed Air Brake System

    If, when re-coupling the trailer to the towing vehicle, the release valve (button) has not been manually pulled out to the stop, the supply pressure from the towing vehicle pushes the button back out. 41 of 85 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...

  • Page 44: Compressed Air Brake System With Alb, Brake Force Regulator

    The brake line is connected to the hydraulic brake connection of the towing vehicle. The hydraulic cylinders operate the wheel brakes via bell cranks. Fig. 35 Plug-in coupling of hydraulic trailer brake 42 of 85 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...

  • Page 45: Hydraulic Brake With Load Adjustment Valve

    To release the brake, you must turn the crank in the opposite direction (anti-clockwise) until the tension on the brake cable is released. (The cable must sag slightly.) Fig. 37 Hand brake lever 43 of 85 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...

  • Page 46: Electrical Systems

    Control current via (12 V) connector. Fig. 39 3-pin connector ISOBUS control connection (optional) Procedure: Connect the 9-pin ISO plug (ISO 11783) to the ISOBUS socket on the tractor Fig. 40 ISOBUS plug connection 44 of 85 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...

  • Page 47: Isobus Control

    ISOBUS control 6.7.1 ISOBUS weighing system (optional) If the ULW is equipped with the ISOBUS weighing system, the weights in the body can be measured immediately and logged for additional processes. To use the weighing system, the towing vehicle must be prepared for ISOBUS applications.

  • Page 48: Converting The Discharge Tube Retainer

    2, the retainer must be detached and rotated by 180° before being screwed back on again. Where possible, have the conversion work performed by a specialist workshop! Fig. 47 Position 1 Fig. 48 Position 2 46 of 85 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...

  • Page 49: Use And Operation

    After coupling, move the hydraulic drawbar fully up and down one or more times to ensure it does not collide with the drive shaft. This allows you to avoid any faults or damage when using the ULW. 47 of 85 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...

  • Page 50: Coupling The Trailer

    Check the drive shaft length when straight and at maximum steering angle. Check that the drive shaft profile has overlapped by 2/3 and can still move freely when steered. 48 of 85 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...

  • Page 51: Electrical And Electronic Control Accessories

    Road traffic regulations must also be observed when using the brakes (including the parking brake). 7.1.4 Electrical and electronic control accessories Separate instructions are provided for the electronic controls. See section 10.  Fliegl Weighing System (FWS)  Fliegl Tracker 49 of 85 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...

  • Page 52: Conducting A Trial Run

    Perform all functions of the machine individually 7.1.6 Uncoupling the trailer Follow the instructions in sections 7.1.1 to 7.1.3 in reverse order. You must also observe the safety information in section 7.1. 50 of 85 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...

  • Page 53: Working With The Machine

    Allow for reduced load on the tractor front axle and loss of steering ability due to the drawbar load of the transfer trailer. There must be no persons in the danger zone when the trailer is being unloaded. 51 of 85 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...

  • Page 54: Loading The Trailer

    The discharge tube is extended and retracted via a dual-action hydraulic cylinder. This cylinder is operated by an additional hydraulic cylinder with the following connections: Extend discharge cylinder Retract discharge cylinder 52 of 85 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
  • Page 55 An overrun time of 3 minutes should be allowed before retracting the inclined screw conveyor. Otherwise the bearing may extend out of the folding opening. This also ensures that the transfer trailer is fully emptied and none of the load is lost. 53 of 85 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...

  • Page 56: Basic Equipment (Standard, Optional)

    The bulkheads feature viewing windows as standard so that the contents of the body can be seen from outside. A ladder is fitted to the rear for this purpose. Fig. 57 Viewing window 54 of 85 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...

  • Page 57: Steered Trailing Axle (Optional)

    If the trailer is equipped with a tridem axle assembly, the measurement and adjustment must also be performed on the front axle. The steering axle must be locked at speeds over 15 km/h and when reversing. 55 of 85 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...

  • Page 58: Accessories

    (see section 10). Bluetooth thermal printer for FWS All saved data can be printed on-site via the Bluetooth printer. The operating instructions are supplied separately (see section 10). Fig. 62 Printer 56 of 85 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...

  • Page 59: Universal Terminal With Colour Touchscreen

    Universal terminal Farm-Box, data logger This is used to record and transfer the values of the Fliegl FWS to the portal. For this purpose, the Farm-Box uploads a task controller (data logger function) as soon as the ignition voltage is activated.

  • Page 60: Service And Maintenance

    Internet: www.fliegl.com 10.2 Replacement parts For a detailed list of all relevant replacement parts, please refer to the replacement parts list for the ULW transfer trailer (separate document) For replacement part orders, please contact: Fliegl Agro-Center GmbH Maierhof 1 84556 Kastl, Germany Tel.: +49 (0)8671 / 9600 - 0...

  • Page 61: Fliegl Vin (Vehicle Id Number) And Type Plate

    ULW transfer trailer Service and maintenance 10.3 Fliegl VIN (vehicle ID number) and type plate 1 Manufacturer line 2 Vehicle ID number (VIN) 3 Total weight (axle load) 4 Drawbar load 5 Axle load of 1st axle 6 Axle load of 2nd axle...

  • Page 62: Operational Maintenance

    For commercial vehicles, check the screw connections after the first 10 operating hours Retighten all loose screw connections as necessary W = workshop task Or weekly Or quarterly Replace hydraulic hoses every 6 years 60 of 85 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
  • Page 63 5. Re-apply the wheel cap. Never drive without wheel caps as penetrating water and dust will destroy the bearings. 61 of 85 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...

  • Page 64: Cleaning The Vehicle

    Check the vehicle, and the compressed air and hydraulic lines in particular, for corrosion on a regular basis. Have damaged corrosion protection restored by a specialist workshop. Have a specialist workshop remove any corrosion and apply corrosion protection to the affected areas. 62 of 85 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...

  • Page 65: Lubrication

    50 operating hours. : Lubricating points Fig. 66 Lubrication schedule The lubrication schedule applies to all Fliegl transfer trailers. Dispose of old oil and grease in the correct manner. Every 8 op. hrs. Every 50 op. hrs.

  • Page 66: Tyres And Wheels

    Use a torque wrench to tighten the wheel nuts crosswise according to the table below. Thread Tightening torque (max.) M18 x 1.5 290 Nm M20 x 1.5 380 Nm M22 x 1.5 510 Nm For more information, refer to section 13.2. 64 of 85 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
  • Page 67 Some of the above tasks depend greatly on the type of use and the ambient conditions. The cycles indicated above (see 9.2) are the minimum requirement. Different maintenance cycles may be needed in individual cases. 65 of 85 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...

  • Page 68: Maintenance Of The Compressed Air Brake System

    ALB = automatic load-dependent brake force regulation. The setting length is specified on the ALB plate. This setting must not be changed. Fig. 69: Setting length on ALB regulator and ALB plate on the vehicle 66 of 85 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...

  • Page 69: Troubleshooting And Fault Elimination

    Hydraulic coupling connected Check the connections incorrectly Hydraulic coupling faulty Check the coupling and replace if necessary Insufficient oil flow Check the tractor hydraulics 67 of 85 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
  • Page 70 Insufficient oil pressure Check the tractor hydraulics forces Maintenance, repairs and conversion work on the ULW must be performed only when hydraulic operation is switched off and the hydraulic connections and drive shaft are decoupled. Secure the tractor to prevent accidental start-up and rolling away.

  • Page 71: Decommissioning

    2. Spray the entire trailer inside and out with a film of oil. 3. Store the Fliegl trailer in a dry, clean and rust-free place. 4. We recommend covering the trailer with a tarpaulin to protect it against dust etc.

  • Page 72: Brake System

    ULW transfer trailer Brake system 11. Brake system Fig. 70: Compressed air diagram 70 of 85 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...

  • Page 73: Electrics

    Yellow Blue White Green Brown Black ISO/DIN 1724 The three earth wires must not be electrically connected to the trailer. 12.2 Rear light model Fig. 71: Rear light 71 of 85 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...

  • Page 74: Axles

    The necessary data is provided on the type plate of the installed axles. Links to maintenance manuals: BPW: https://www.bpw.de/service/downloads.html ADR: http://www.adraxles.de/download FAD: http://www.fadassali.it/eng/manuals_e.aspx The axle manufacturer can provide you with the latest maintenance manuals. 72 of 85 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...

  • Page 75: Appendix

    Always attach overload and overrun clutches on the machine side of the drive shaft. Use of the drive shaft and overload/overrun clutches for anything other than the intended purpose is not allowed. 73 of 85 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
  • Page 76 There is an increased risk of accidents if these come into contact with machine parts. Fig. 79 Risk of entanglement Do not lean on the drive shaft or use it as a climbing aid. Fig. 80 No standing 74 of 85 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
  • Page 77 If chains are excessively long, there is a risk that they could wind around the drive Fig. 86 Stationary machine shafts. 75 of 85 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
  • Page 78 No parts of the drive shaft must be converted or altered without authorisation. The drive shaft dealer is responsible for any work not described in these operating and maintenance instructions. 76 of 85 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...

  • Page 79: Conversion Table

    0.6215 Miles per hour hour Litre 0.2642 US gallon US gal. Volume Millilitre 0.0338 US ounce US oz. Cubic cm³ 0.0610 Cubic inch in³ centimetre Weight Kilogramme 2.2046 Pound 77 of 85 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...

  • Page 80: Index

    Maintenance ..........57; 59; 66 Maintenance of the compressed air brake system . 65 Misuse ..............17 Warnings ..............23 Working with the machine ........50 Workstation of operating personnel ......22 78 of 85 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
  • Page 84 Fliegl Agrartechnik GmbH Bürgermeister-Boch-Str. 1 D-84453 Mühldorf a. Inn Tel.: +49 (0) 86 31 307-0 Fax: +49 (0) 86 31 307-550 e-Mail: info@fliegl.com...

Table of Contents