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Fliegl Manuals
Farm Equipment
EDK25
Operating instructions manual
Fliegl EDK25 Operating Instructions Manual
Single-axle three-way tipper
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Foreword
Table of Contents
Contents
Legal Notices
Identification
EC Declaration of Conformity
1 User Instructions
Purpose of this Document
Locations in the Operating Instructions
Illustrations Used
Cross References
Terminology: "Trailer", "Machine", "Vehicle
Figures
Scope of the Document
Presentation of Safety Instructions
Liability and Damages
Duty to Inform
2 Basic Safety Instructions
Designated Use
Reasonably Foreseeable Misuse
Service Life of the Machine
Risks When Working with the Machine
Residual Risks
Obligations of the Operator
Obligations of Personnel
Qualification of Operating Personnel
Qualification of Specialist Personnel
Personal Protective Equipment
Operational Safety
Operation Without Correct Start-Up
Safeguarding Perfect Technical Condition
Danger Due to Machine Damage
Technical Limits
Safety and Protective Devices
Emergency Stop Device
Description of Additional Safety and Protective Devices
Faulty Protective Devices
Inspecting Safety and Protective Devices
Workstation of Operating Personnel
Danger Areas
Safety Distance from Overhead Lines
Machine Identification
3 Description of the Machine
Applications
Design Variants - Standard
Functional Description
Layout of the Machine
Assemblies and Components
Technical Data - Standard Equipment
4 Transport and Installation
Basic Requirements
Supply and Installation
Drawbar Eye Connection
Establishing the Electrical Connection
Compressed Air Supply
Establishing Hydraulic Connections
5 Start-Up
First-Time Start-Up
Check before Start-Up
Returning to Service
6 Preparation and Setup
Draw Gear
Draw Gear with Top Hitch
Draw Gear with Overrun Brake
Overrun Brake Mechanism
Compressed Air Brake System with Manual Control Valve
Hydraulic Brake (Optional)
Hydraulic Brake Without Load Adjustment Valve
Hydraulic Brake with Load Adjustment Valve
Parking Brake
Hand Brake Lever - Overrun Brake
Farmer Stop - Parking Brake
Hand Brake Lever (Detachable Brake) - Parking Brake
Electrical Systems
7 Use and Operation
Trailer Operation
Before Operation
Setting up the Trailer Coupling on the Towing Vehicle
Coupling the Trailer
Conducting a Trial Run
Uncoupling the Trailer
Working with the Machine
General Safety and Operating Instructions
Loading the Trailer
Emptying the Trailer
Using the Side Panels
Tipping Linchpins
Tipping Processes
8 Basic Equipment (Standard, Optional)
Side Panel
Base Side Panel
Rear Panel (Base Side Panel ) with Grain Hatch
Flange Couplings
Side Panel Connectors
Supporting Mechanism
Underride Guard
Central Locking
Rear" Version
Side" Version
Mechanical Stopcock for Hydraulics (Maintenance Work)
9 Accessories
Marker Lights
Side Panel Tension Springs
Shunting Coupling
Side Panel Boom Chains with Storage Box
Removable Rear Exhaust Pipe with Outlet Spout
Removable Discharge Chute
Tarpaulin
Side Panel Support
Bracket for Folded Side Panel
Side Panel
First Attachment
Leaf Attachment
Tensioning Chain for Steel Side Panel
Hydraulic Line for 2Nd Trailer
Warning Markings, Side & Rear
Bridge Support for Maintenance Work
10 Service and Maintenance
Customer Service
Replacement Parts
Fliegl VIN (Vehicle ID Number) and Type Plate
Operational Maintenance
General Instructions for Maintenance
Cleaning the Vehicle
Corrosion Protection
Lubrication Schedule
Tyres and Wheels
Maintenance of the Brake System
Maintenance of the Compressed Air Brake System
Troubleshooting and Fault Elimination
List of Warning and Fault Signals
Decommissioning
Temporary Shutdown
Storage Conditions
Disassembly and Final Shutdown
Scrapping and Recycling
11 Standard Tipper Hydraulics
12 Electrics
Contact Assignment Plan - 12 V
Rear Light Versions
13 Axle Maintenance Work
14 Appendix
Volumetric Weights for Loosely Stacked Goods
Agricultural Products
Fertiliser
Construction Materials
Firewood
Conversion Table
15 Index
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Translation of original operating instructions
EDK
Operating instructions
EDK single-axle three-way tipper
We are Fliegl.
GB
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Summarization of Contents
Identification
Machine Identification Data
Details like manufacturer, product, type, and serial number.
Manufacturer Details
Contact information for the manufacturer.
Operating Instructions Formal Details
Document number, version, creation and last revision dates.
EC Declaration of Conformity
User Instructions
Purpose of this Document
Outlines the manual's objectives and advice for safe handling.
Locations in Operating Instructions
Explains how directions are referenced in the manual.
Illustrations Used
Describes the format of instructions and system responses.
Cross References
Explains how references to other sections are made.
Terminology: Trailer, Machine, Vehicle
Defines terms used interchangeably for the three-way tipper.
Figures
States that figures may not depict exact machine types.
Scope of the Document
Mentions description of standard and B variants of the machine.
Presentation of Safety Instructions
Explains the meaning of safety symbols (Danger, Warning, Caution, Notice, Important).
Liability and Damages
Outlines liability for misuse, operation, and third-party parts.
Duty to Inform
Stresses the importance of passing on and retaining operating instructions.
Basic Safety Instructions
Notes on Driving with the Three-Way Tipper
Advises on handling characteristics, speed, cornering, gears, and tractor ballast.
Climbing On and Off Safely
Warns about risks of falling when accessing the machine.
Notes on Coupling and Uncoupling the Three-Way Tipper
Discusses risks during coupling/uncoupling and securing vehicles.
Parking the Three-Way Tipper
Instructions for parking safely on level ground and securing the trailer.
Handling the Mechanical Support Wheel
Designated Use
Reasonably Foreseeable Misuse
Caution When Reversing
Mandates a signaller when reversing due to visibility issues.
Modifications and Changes
Warns against unauthorized modifications and their consequences.
Replacement and Wear Parts and Auxiliary Materials
Advises using only original or approved replacement parts.
Service Life of the Machine
Risks When Working with the Machine
Residual Risks
Obligations of the Operator
Obligations of Personnel
Qualification of Operating Personnel
Qualification of Specialist Personnel
Operational Safety
Operation Without Correct Start-Up
Emphasizes correct start-up for operational safety.
Safeguarding Perfect Technical Condition
Stresses proper maintenance and adjustments for safety.
Danger Due to Machine Damage
Highlights safety-critical components and actions for damage.
Technical Limits
Lists limits like pressure, axle load, and payloads.
Safety and Protective Devices
Details safety devices like brake systems and wheel chocks.
Workstation of Operating Personnel
Danger Areas
Safety Distance from Overhead Lines
Machine Identification
Notice Regarding Hazard Symbols
Advises on keeping hazard symbols clean, intact, and updated.
CE Identification Number
Type Plate for Machine Identification
Description of the Machine
Applications
States the machine's use for transporting and spreading goods.
Design Variants – Standard
Lists standard models and their total weights.
Functional Description
Loading the Machine
Details the procedure for loading the tipper.
Unloading the Machine
Explains the process of unloading the tipper.
Layout of the Machine
Assemblies and Components
Item 1 - Draw Gear
Describes the draw gear and its function.
Item 2 - Drawbar Eye
Details the standard drawbar eye coupling.
Item 3 - Compressed Air Connections
Explains the compressed air connection for the brake system.
Item 4 - Hydraulic Connectors
Item 5 - Hose Holder
Item 6 - Supporting Mechanism
Item 7 - Lateral Side Panel Lock
Item 8 - Side Central Locking
Item 9 - Rear Side Panel Lock
Item 10 - Rear Central Locking
Item 11 - Parking Brake
Item 12 - Axle
Technical Data – Standard Equipment
Transport and Installation
Basic Requirements
Lists requirements for transporting the machine.
Supply and Installation
Covers connecting the trailer's systems to the towing vehicle.
Drawbar Eye Connection
Establishing the Electrical Connection
Lighting Connection
Compressed Air Supply
Establishing Hydraulic Connections
General Safety Instructions for the Hydraulic System
Start-Up
First-Time Start-Up
Covers essential tasks and familiarization for initial operation.
Check Before Start-Up
Lists checks required before operating the trailer.
Returning to Service
Details steps for recommissioning after storage.
Preparation and Setup
Draw Gear
Details the draw gear setup and adjustment.
Draw Gear with Top Hitch
Explains draw gear adjustment for top hitch attachment.
Draw Gear with Overrun Brake
Notes the connection of draw gear to the overrun brake.
Overrun Brake Mechanism
Details the overrun brake mechanism and its adjustment.
Compressed Air Brake System with Manual Control Valve
Explains the compressed air brake system and its controls.
Hydraulic Brake (Optional)
Details the optional hydraulic brake system.
Parking Brake
Explains the different types of parking brakes.
Hand Brake Lever (Detachable Brake) – Parking Brake
Describes the detachable hand brake lever and its operation.
Electrical Systems
Covers the trailer's electrical system and lighting.
Use and Operation
Trailer Operation
General notes on operating the trailer safely.
Before Operation
Lists pre-operation checks and instructions.
Setting Up the Trailer Coupling on the Towing Vehicle
Details how to adjust the trailer coupling height.
Coupling the Trailer
Provides steps for safely coupling the trailer.
Releasing the Parking Brake
Explains releasing different types of parking brakes.
Conducting a Trial Run
Details the procedure for a trial run before full operation.
Uncoupling the Trailer
Instructs to follow coupling steps in reverse order and observe safety.
Working with the Machine
General Safety and Operating Instructions
Summarizes key safety and operational notes for working with the tipper.
Loading the Trailer
Warns against carrying persons and overloading the trailer.
Emptying the Trailer
Details emptying procedures, including safety precautions.
Using the Side Panels
Explains how to use and operate the side panels.
Folding Down the Side Panels
Explains how to fold down side panels and safety notes.
Central Locking with Swing-Mounted Panel
Describes the central locking mechanism for panels.
Tipping Linchpins
Explains the purpose and usage of tipping linchpins.
Tipping Processes
Details the tipping process, connections, and safety.
Basic Equipment (Standard, Optional)
Side Panel
Details the different types of side panels.
Base Side Panel
Describes the base side panel.
Rear Panel (Base Side Panel) with Grain Hatch
Details the rear panel with a mechanically operated grain hatch.
Flange Couplings
Describes different versions of flange couplings.
Side Panel Connectors
Explains side panel connectors for attachment.
Supporting Mechanism
Lists available types of supporting mechanisms.
Underride Guard
Explains the function of the underride guard in collisions.
Central Locking
Describes the central locking mechanisms for side panels.
"Rear" Version
Describes the operation of the rear version of central locking.
"Side" Version
Describes the operation of the side version of central locking.
Mechanical Stopcock for Hydraulics (Maintenance Work)
Accessories
Marker Lights
Lists types of marker lights available.
Side Panel Tension Springs
Describes side panel tension springs for assistance.
Shunting Coupling
Details the shunting coupling for a second trailer.
Side Panel Boom Chains with Storage Box
Explains the use of side panel boom chains.
Removable Rear Exhaust Pipe with Outlet Spout
Describes the removable rear exhaust pipe.
Removable Discharge Chute
Details the removable discharge chute.
Tarpaulin
Describes the tarpaulin for covering the load space.
Side Panel Support
Explains the side panel support.
Bracket for Folded Side Panel
Describes the bracket for securing a folded side panel.
Side Panel
Details the different types of side panel attachments.
First Attachment
Details the first attachment for side panels.
Leaf Attachment
Describes the leaf attachment for side panels.
Tensioning Chain for Steel Side Panel
Explains the tensioning chain for steel side panels.
Hydraulic Line for 2nd Trailer
Describes the hydraulic line for a second trailer.
Warning Markings, Side & Rear
Explains the warning markings according to DIN 30710.
Bridge Support for Maintenance Work
Service and Maintenance
Customer Service
Provides contact information for customer service.
Replacement Parts
Guides on ordering replacement parts and lists contact details.
Fliegl VIN (Vehicle ID Number) and Type Plate
Explains the vehicle ID number and breakdown of the type plate.
Operational Maintenance
Covers general maintenance tasks and schedules.
General Instructions for Maintenance
Provides a maintenance task table and general instructions.
Adjusting the Wheel Hub Bearings
Details the procedure for adjusting wheel hub bearings.
Cleaning the Vehicle
Provides guidelines for cleaning the trailer and electrical connections.
Corrosion Protection
Advises on checking and restoring corrosion protection, especially in winter.
Lubrication Schedule
Lists lubricants and a lubrication schedule for regular maintenance.
Tyres and Wheels
Provides information on tyre pressure, wheels, and tightening torques.
Maintenance of the Brake System
States that brake system work requires specialists and outlines checks.
Maintenance of the Compressed Air Brake System
Details maintenance for the compressed air brake system.
Draining the Compressed Air Reservoir
Explains the daily procedure for draining the compressed air reservoir.
Line Air Filter
Details cleaning and replacement of the line air filter.
Brake Cylinder
Advises checking the brake cylinder stroke.
Troubleshooting and Fault Elimination
List of Warning and Fault Signals
Provides a table of faults, causes, and remedies.
Decommissioning
Temporary Shutdown
Outlines steps for temporary shutdown and subsequent start-up.
Storage Conditions
Provides guidance on storing the machine for short and long periods.
Disassembly and Final Shutdown
Details the procedure for final shutdown and disassembly.
Scrapping and Recycling
Advises on correct disposal of machine parts and materials.
Standard Tipper Hydraulics
Electrics
Contact Assignment Plan
Shows the 12V contact assignment plan for trailer lighting.
Rear Light Versions
Illustrates different rear light versions.
Axle Maintenance Work
Appendix
Volumetric Weights for Loosely Stacked Goods
Provides volumetric weights for agricultural products, fertilizers, etc.
Agricultural Products
Lists volumetric weights for various agricultural products.
Fertiliser
Lists volumetric weights for different types of fertilizers.
Construction Materials
Lists volumetric weights for construction materials.
Firewood
Lists volumetric weights for different types of firewood.
Conversion Table
Facilitates conversion between SI and Imperial units.
Table of Contents
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