Related Manuals for Fliegl ZDMK200
Summary of Contents for Fliegl ZDMK200
- Page 1 Translation of original operating instructions TDMK ZDMK Operating instructions TDMK tandem three-way dumper ZDMK two-axle three-way dumper We are Fliegl.
- Page 2 Read these operating instructions prior to first-time start-up and observe them at all times! Retain for future reference!
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Page 3: Foreword
These operating instructions must therefore also be passed on to the operating personnel. Before putting the Fliegl three-way dumper into operation, every operator must be familiar with how to handle the machine as described in these operating instructions. -
Page 5: Table Of Contents
Emergency stop device ...................... 22 2.12.2 Description of additional safety and protective devices ............22 2.12.3 In case of faulty protective devices ..................22 2.12.4 Testing safety and protective devices ................22 3 of 81 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... - Page 6 6.4.2 Brake system with load adjustment valve ................44 Parking brake ..........................45 Farmer stop – parking brake ....................45 6.5.1 6.5.2 Spindle brake / parking brake ....................45 4 of 81 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
- Page 7 Mechanical stopcock for hydraulics (maintenance work) ............58 8.11 Bridge support for maintenance work ..................58 Service and maintenance ........................59 Customer service ........................59 Replacement parts ........................59 5 of 81 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
- Page 8 Three-way dumper Contents Fliegl VIN (vehicle ID number) and type plate ................60 Operational maintenance ......................61 9.4.1 General instructions for maintenance ................... 61 9.4.2 Cleaning the vehicle ......................62 9.4.3 Corrosion protection ......................63 9.4.4 Lubrication ..........................63 9.4.5 Tyres and wheels ........................
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Page 9: Legal Notices
Mühldorf for the purpose of material examination to determine the damage. If a replacement is made, these parts become our property. 8. Legal warranty provisions also apply to the Fliegl three-way dumper. 7 of 81... -
Page 10: Identification
Copyright Fliegl, 2019 All rights reserved. Reproduction, in whole or in part, is only permitted with the approval of Fliegl. We are constantly developing and enhancing our products and therefore reserve the right to make changes to them without prior notification. -
Page 11: Ec Declaration Of Conformity
Source of the harmonised standards applied in accordance with Article 7(2): Safety of machinery – General principles for design – Risk assessment and risk ISO 12100:2010 reduction Mühldorf am Inn 06/08/2019 Place, date 9 of 81 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 12: User Instructions
All operators are required to read these safety instructions and comply with them at all times. The regulations of agricultural employers' liability insurance associations also apply. Fliegl Agrartechnik GmbH assumes no liability and honours no warranty for damage and malfunctions resulting from failure to comply with the operating instructions. -
Page 13: Locations In The Operating Instructions
Cross references to other points in the operating instructions appear in the text along with the relevant chapter and subchapter or section. Terminology: "trailer", "machine" Within this document, the three-way dumper is also referred to as the "trailer" or "machine". 11 of 81 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 14: Figures
For your own safety, you should only use original replacement parts and accessory products. Fliegl Agrartechnik GmbH assumes no liability for the use of other products and any resulting damage. No claims for modification of delivered products can be made on the basis of the information, images and descriptions provided in this manual. -
Page 15: Duty To Inform
Before performing any work with the machine, always read and observe the contents of the relevant sections of the operating instructions. The operating instructions must be stored such that they are always on hand for the machine user. 13 of 81 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 16: Basic Safety Instructions
In the case of damage that affects safety, repair the trailer immediately. In the event of any faults that affect safety, the trailer must be stopped immediately. The trailer and the tractor must be secured against reactivation. 14 of 81 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... - Page 17 On soft ground, the supporting foot's surface area must be increased by using a suitable aid (e.g. a wood plank). Extend the supporting foot via the hydraulic mechanism. 15 of 81 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
- Page 18 * For reasons of simplicity, the type designations are summarised under the name TDMK in these operating instructions. 16 of 81 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
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Page 19: Designated Use
Operational safety of the machine is guaranteed only if it is used as intended. An unequally distributed load can cause damage to the vehicle, for which Fliegl Agrartechnik GmbH shall assume no liability. To be used exclusively for transporting agricultural and forestry products (e.g. -
Page 20: Reasonably Foreseeable Misuse
The use of replacement and wear parts or auxiliary materials from third parties can lead to dangers. The manufacturer accepts no liability for damage resulting from the use of these parts. Therefore, use only original parts or parts approved by the manufacturer. 18 of 81 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 21: Service Life Of The Machine
Correct operation of the machine The operating instructions (ensure that personnel have read and understood them) The requirements of the EC Directive for the use of work equipment 89/655/EEC must be observed. 19 of 81 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 22: Obligations Of Personnel
Safety footwear with protective toe caps Close-fitting protective clothing Safety and protective devices The machine must only be operated if all safety and protective devices are complete and fully functional. 20 of 81 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 23: Operational Safety
Compliance with the following technical limits is particularly important from a safety perspective: Maximum permissible operating pressure of the hydraulic system Maximum permissible axle load(s) Maximum permissible payloads 21 of 81 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 24: Safety And Protective Devices
General condition of the vehicle Daily Inspection and locking of the side Before start-up and for any retrofit panels Safety device Test interval Brake system with PB Before (during) every start-up 22 of 81 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 25: Workstation Of Operating Personnel
Other relevant specifications in all applicable operating instructions must be observed: The operating instructions of the towing vehicle The operating instructions of the machine 23 of 81 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 26: Safety Distance From Overhead Lines
Information sign for bolt and wheel nut check Company sticker on vehicle Observe all warnings and safety instructions on the machine as well as other labelling such as turning and transport directions. 24 of 81 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... - Page 27 CE marking. (Located on type plate.) Type plate to specifically identify the machine Fig. 5 Warnings and safety instructions affixed to the machine (TDMK shown) 25 of 81 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
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Page 28: Description Of The Machine
Gross vehicle weight 20,000 kg TDMK 371 PROFI Gross vehicle weight 29,000 kg ZDMK 200 PROFI Gross vehicle weight 18,000 kg (Weights indicated specifically for Germany; deviations are possible in other countries) 26 of 81 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 29: Functional Description
Ensure that the latches engage after tipping. If necessary, remove any remaining goods. Once tipping has been completed, always lower the loading surface completely. The linchpins must not be crossed over. 27 of 81 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 30: Layout Of The Machine
Layout of the machine Fig. 6 provides an overview of the most important components and assemblies and shows where they are installed on the machine: Fig. 6: Layout and components (TDMK shown) 28 of 81 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 31: Assemblies And Components
Fig. 8: Assembly – item 2 Item 3 – compressed air connections The compressed air supply for the compressed air brake is connected on the towing vehicle. Fig. 9: Assembly – item 3 29 of 81 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... - Page 32 The body is equipped with swing-mounted side panels. The side panels feature a suspended mounting. Assembly – item 7 At the back of the vehicle is a hydraulic rear panel. Fig. 13 30 of 81 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
- Page 33 This brake is not connected to the service brake (hydraulics / compressed air). Fig. 18: Assembly – item 12 The equipment is part of the DE version and may differ from your version. 31 of 81 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
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Page 34: Dimensions And Weights (Standard)
The centre of gravity and thus the drawbar load may shift depending on how the load is distributed. If additional devices are used, the payloads, empty loads and axle loads will change. 32 of 81 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 35: Transport And Installation
For possible drawbar eye types, refer to section 8.2. Procedure Check the towing coupling on the tractor to ensure it is fully functional and securely hitched, and adjust the trailer height to match the towing vehicle. 33 of 81 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 36: Establishing The Electrical Connection
Procedure: Connect the plug-in coupling, SVK coupling size 3, to the correct SVK sleeve on the towing vehicle and check that it is correctly engaged. Fig. 21 Hydraulic connections 34 of 81 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... - Page 37 Only specialist workshops are permitted to perform repair work on the hydraulic system. Ensure that the oil is of the required grade. Caution when draining hot oil risk of burns! 35 of 81 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
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Page 38: Start-Up
Check the tightness of the wheel nuts. Returning to service After an extended storage period, the same steps as for first time start-up must be completed. See section 5.1. 36 of 81 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 39: Preparation And Setup
Rotating the traction bar by 180° changes the trailer height from top to bottom attachment. This variant is also hydraulically sprung and the coupling height can be changed by reducing or increasing the oil level in the cylinder. 37 of 81 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 40: Drawbar
Position the trailer coupling (A) on the towing vehicle so that the trailer is horizontal when it is hitched. Fig. 23 Setting up the trailer coupling on the towing vehicle 38 of 81 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 41: Ball Head Coupling
The cylinder protection (on the side of the traction bar) must be checked and adjusted for every towing vehicle type; if necessary, double the cylinder protection until the wheels of the towing vehicle (tractor) make contact at maximum steering angle. 39 of 81 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 42: Forced Steering (Optional)
30 bar, until no more air escapes (use a collecting vessel) Close stopcocks (1 - 3)[4 + 5] Check whether the forced steering is functioning correctly at full steering lock Open Closed 40 of 81 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... - Page 43 The 4 stopcocks (L1, L2, L3, L4) on the steering axle must be opened during driving operation. Attention! The trailer is delivered with the stopcocks closed. Stopcocks L1, L2, L3, L4 must be opened before commencing travel to prevent damage to the hydraulic cylinders. 41 of 81 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
- Page 44 The cylinder protection (on the side of the traction bar) must be checked and adjusted for every towing vehicle type; if necessary, double the cylinder protection until the wheels of the towing vehicle (tractor) make contact at maximum steering angle. 42 of 81 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
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Page 45: Compressed Air Brake System With Alb, Brake Force Regulator
When using the trailer brake valve in combination with a manually adjustable brake force regulator without release position, a trailer release valve is employed. Fig. 31 Manual brake force adjustment 43 of 81 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 46: Hydraulic Brake (Optional)
The response characteristics of the brake can be altered by means of a throttle check valve in the tractor brake system (if fitted). Work on the brake system must only be performed by authorised specialist workshops. 44 of 81 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 47: Parking Brake
To release the brake, you must turn the crank in the opposite direction (anti-clockwise) until the tension on the brake cable is released. (The cable must sag slightly.) Fig. 35 Hand brake lever 45 of 81 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 48: Electrical Systems
Before each journey, check to ensure the electrical light system is working properly. The trailer must only be used when the lighting system is connected and operational. Before working on the electrical system, disconnect the connecting cable from the tractor. 46 of 81 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 49: Use And Operation
Position the trailer coupling (A) on the towing vehicle so that the trailer is horizontal when it is hitched. Fig. 36 Setting up the trailer coupling on the towing vehicle 47 of 81 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 50: Coupling The Trailer
The parking brake is applied by pulling in the direction of the drawbar eye. The PB is released by letting down the handbrake lever. Road traffic regulations must also be observed when using the brakes (including the parking brake). 48 of 81 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 51: Conducting A Trial Run
Perform all functions of the machine individually 7.1.5 Uncoupling the trailer Follow the instructions in sections 7.1.1 to 0 in reverse order. You must also observe the safety information in section 7.1. 49 of 81 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 52: Working With The Machine
Allow for reduced load on the tractor front axle and loss of steering ability due to the drawbar load of the trailer. The tipping cylinder must be fully retracted when the trailer is not in use. Otherwise, moisture may cause the cylinder to rust. 50 of 81 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 53: Loading The Trailer
When releasing the side panel locks Particular caution! • Space for goods. • No persons in the danger area of the tipper. • Be aware of the internal load pressure. 51 of 81 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 54: Tipping Linchpins
No persons must be in the danger area during the tipping process. Once tipping has been completed, always lower the loading surface completely. Do not leave unattended when raised. 52 of 81 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 55: Hydraulic Rear Panel
Only then can the tipper bridge be lowered. There is a risk of crushing in the area of the rear panel during tipping. 53 of 81 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 56: Equipment
The mechanical coupling must be opened and closed manually. The automatic coupling is opened manually Mechanical Automatic and closes automatically when the drawbar Fig. 42 Coupling eye engages in the coupling. 54 of 81 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 57: Rear Pipe Outlet With Outlet Spout, Removable (Optional)
Front and rear attachment peaks Tarpaulin pipe PVC roll-off tarpaulin and operating platform Fig. 45 Tarpaulin frame Used to cover the load and protect it against dirt, moisture etc. 55 of 81 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 58: Central Locking
To close the side panels, proceed in reverse order. Always ensure that the unloading area is clear and be aware of the internal pressure on the side panels before you open them. 56 of 81 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 59: Side Central Locking
8.9.3 Hydraulic central locking opening, relocatable on both sides (ZDMK) An additional, single-action hydraulic connection is required for the hydraulic central locking. Fig. 48 Hydraulic central locking Simple attachment of the hydraulic cylinder via two screws. 57 of 81 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 60: Mechanical Stopcock For Hydraulics (Maintenance Work)
Otherwise, it is not permitted to perform maintenance work with the bridge raised. Failure to observe the above instructions can result in life-threatening injuries. Fig. 50 Example of a bridge support 58 of 81 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 61: Service And Maintenance
Internet: www.agro-center.de When ordering replacement parts, note also the instructions in section 1 and specify the relevant data from the type plate of your vehicle in the order. 59 of 81 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 62: Fliegl Vin (Vehicle Id Number) And Type Plate
Three-way dumper Service and maintenance Fliegl VIN (vehicle ID number) and type plate 1 Vehicle manufacturer 2 Vehicle class 3 EU type approval number 4 Vehicle ID number (VIN) 5 Total weight (axle load) 6 Drawbar load 7 Axle load of 1st axle... -
Page 63: Operational Maintenance
Some of the above tasks depend greatly on the type of use and the ambient conditions. The cycles indicated above are the minimum requirement. Different maintenance cycles may be needed in individual cases. 61 of 81 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 64: Cleaning The Vehicle
As a rule, electrical connections must not be cleaned with water or mechanical objects. We recommend that you use compressed air at 6 to 8 bar in combination with an air blow gun. 62 of 81 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 65: Corrosion Protection
Lubrication schedule The lubrication schedule applies to al Fliegl three-way dumpers. Dispose of old oil and grease in the correct manner. Every 8 op. hrs. Every 50 op. hrs. -
Page 66: Tyres And Wheels
Lack of maintenance Excessive load or high speed The service life of tyres depends on many different factors and therefore cannot be predicted with sufficient accuracy. Physical effects: Wear Damage 64 of 81 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 67: Safety Measure For Maintenance Work
This prevents accidental lowering of the tipper bridge. For more information, refer to sections 8.10 and 8.11. Use of the bridge support with a raised tipper bridge is mandatory during maintenance. 65 of 81 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 68: Troubleshooting And Fault Elimination
Check the tractor hydraulics Maintenance, repairs and conversion work on the TDMK must be performed only when hydraulic operation is switched off. Secure the tractor to prevent accidental start-up and rolling away. 66 of 81 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 69: Decommissioning
Spray the entire trailer inside and out with a film of oil. Store the Fliegl trailer in a dry, clean and rust-free place. We recommend covering the trailer with a tarpaulin to protect it against dust etc. Deactivate the pneumatic, hydraulic and electrical supplies to the machine. Protect connections. -
Page 70: Standard Tipper Hydraulics
Cardan ring Cut-off valve Limit switch cable with spring Frame attachment Tipper bridge fastening Safety cable Fig. 53: Detailed view of hydraulics with accessories 68 of 81 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 71: Brake System
MB cylinder, type 120 351 101 Test port (ISO 3583), M22*1.5 318 040 001 Test port (ISO 3583), M16*1.5 318 078 001 Test port (ISO 3583), M12*1.5 318 036 001 69 of 81 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 72: Electrics
Yellow Blue White Green Brown Black ISO/DIN 1724 The three earth wires must not be electrically connected to the trailer. 12.2 Rear light model Fig. 55: Rear light 70 of 81 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 73: Axles
Titan tandem assembly 13.1.2 Gigant tandem assembly Fig. 57 Gigant tandem assembly 13.1.3 Gigant Plus tandem assembly Fig. 58 Gigant Plus tandem assembly 13.1.4 Tandem hydraulic suspension Fig. 59 Hydraulic suspension 71 of 81 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 74: Gigant Tridem Assembly
The necessary data is provided on the type plate of the installed axles. Links to maintenance manuals: BPW: https://www.bpw.de/service/downloads.html ADR: http://www.adraxles.de/download FAD: http://www.fadassali.it/eng/manuals_e.aspx The axle manufacturer can provide you with the latest maintenance manuals. 72 of 81 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 75: Appendix
Three-way dumper Appendix 14. Appendix 14.1 Hydraulic connections A – supply B – return Supporting foot Rear panel Tip body Lock steered trailing axle Drawbar suspension 73 of 81 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 76: Conversion Table
0.6215 Miles per hour hour Litre 0.2642 US gallon US gal. Volume Millilitre 0.0338 US ounce US oz. Cubic cm³ 0.0610 Cubic inch in³ centimetre 2.2046 Weight Kilogramme Pound 74 of 81 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... -
Page 77: Index
Lubrication ..............63 Vehicle ID number ............60 Maintenance ............. 59, 61 Warnings................24 Misuse................18 Weights ................32 Working with the machine ..........50 Workstation of operating personnel .......23 Notes on operation ............50 75 of 81 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany... - Page 80 Fliegl Agrartechnik GmbH Bürgermeister-Boch-Str. 1 D-84453 Mühldorf a. Inn Tel.: +49 (0) 86 31 307-0 Fax: +49 (0) 86 31 307-550 e-Mail: info@fliegl.com 1-023B03192.0...