Fliegl Noah TTW Operating Instructions Manual

Noah livestock trailer
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Operating instructions
TTW Noah livestock trailer
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Summary of Contents for Fliegl Noah TTW

  • Page 1 Operating instructions TTW Noah livestock trailer We are Fliegl.
  • Page 2 Read these operating instructions prior to first-time start-up and observe them at all times! Retain for future reference!
  • Page 3: Foreword

    These operating instructions must therefore also be passed on to the operating personnel. Before putting the Fliegl Noah livestock trailer into operation, every operator must be familiar with how to handle the machine as described in these operating instructions.
  • Page 5: Table Of Contents

    Emergency stop device ...................... 20 2.12.2 Description of additional safety and protective devices ............20 2.12.3 In case of faulty protective devices ..................20 2.12.4 Testing safety and protective devices ................20 3 of 69 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
  • Page 6 Conducting a trial run ......................37 7.1.5 Uncoupling the trailer ......................37 Working with the machine ......................38 7.2.1 General safety and operating instructions ................38 7.2.2 Loading the trailer ......................... 39 4 of 69 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
  • Page 7 Flange coupling ........................42 Tarpaulin (optional) ........................42 Service and maintenance ........................43 Customer service ........................43 Replacement parts ........................43 Fliegl VIN (vehicle ID number) and type plate ................44 Operational maintenance ......................45 9.4.1 General instructions for maintenance ................... 45 9.4.2 Cleaning the vehicle ......................
  • Page 8 13.7 Space requirements for livestock transport ................60 13.7.1 Transporting cattle ......................60 13.7.2 Transporting pigs ........................ 61 13.8 Laws, directives and other regulations ..................61 Index ............................. 62 6 of 69 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
  • Page 9: Legal Notices

    Mühldorf for the purpose of material examination to determine the damage. If a replacement is made, these parts become our property. 8. Legal warranty provisions also apply to the Fliegl Noah livestock trailer. 7 of 69...
  • Page 10: Identification

     Copyright Fliegl, 2019 All rights reserved. Reproduction, in whole or in part, is only permitted with the approval of Fliegl. We are constantly developing and enhancing our products and therefore reserve the right to make changes to them without prior notification.
  • Page 11: Ec Declaration Of Conformity

    Source of the harmonised standards applied in accordance with Article 7(2): Safety of machinery – General principles for design – Risk assessment and risk ISO 12100:2010 reduction Mühldorf am Inn 29/08/2019 Place, Date 9 of 69 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
  • Page 12: User Instructions

     Accessory parts of the Fliegl Noah livestock trailer and ensures long, problem-free operation if it is carefully observed. In case of malfunctions, it can be used to troubleshoot and rectify errors. The purpose of the safety instructions is to prevent personal injury and damage to the Noah livestock trailer.
  • Page 13: Locations In The Operating Instructions

    Scope of the document In addition to the standard models, B variants of the machine are also described in this document. Your machine may deviate from this. 11 of 69 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
  • Page 14: Presentation Of Safety Instructions

    For your own safety, you should only use original replacement parts and accessory products. Fliegl Agrartechnik GmbH assumes no liability for the use of other products and any resulting damage. No claims for modification of delivered products can be made on the basis of the information, images and descriptions provided in this manual.
  • Page 15: Basic Safety Instructions

     In addition to this manual, the operating instructions included for third-party components must be observed.  Note the permitted axle load, support load, total weight and maximum speed. 13 of 69 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
  • Page 16 Ensure it is properly locked. The tractor is a weight-bearing element for single-axle and tandem trailers. Therefore, the trailer must only be set down on the supporting foot when it is empty. 14 of 69 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
  • Page 17: Designated Use

    Operational safety of the machine is guaranteed only if it is used as intended. An unequally distributed load can cause damage to the vehicle, for which Fliegl Agrartechnik GmbH shall assume no liability. To be used exclusively for transporting livestock (e.g. cattle, pigs, sheep etc.).
  • Page 18: Reasonably Foreseeable Misuse

    A decision as to the ongoing use of the machine must then be made based on the results of this inspection.  The service life of the machine is theoretically unlimited since all worn or damaged parts can be replaced. 16 of 69 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
  • Page 19: Risks When Working With The Machine

    He or she is familiar with the safe operation of vehicles.  For travel on public roads, he or she possesses sufficient knowledge of road traffic regulations as well as the required driver's license. 17 of 69 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
  • Page 20: Qualification Of Specialist Personnel

    Safety footwear with protective toe caps  Close-fitting protective clothing  Safety and protective devices The machine must only be operated if all safety and protective devices are complete and fully functional. 18 of 69 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
  • Page 21: Operational Safety

    Compliance with the following technical limits is particularly important from a safety perspective:  Maximum permissible operating pressure of the hydraulic system  Maximum permissible axle load(s)  Maximum permissible payload 19 of 69 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
  • Page 22: Safety And Protective Devices

    The machine is designed to be used by one person only. The only workstation is: The driver's seat of the towing vehicle (tractor) Fig. 2: Workstation on the machine 20 of 69 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
  • Page 23: Danger Areas

    Other relevant specifications in all applicable operating instructions must be observed:  The operating instructions of the towing vehicle  The operating instructions of the machine 21 of 69 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
  • Page 24: Machine Identification

    CE marking. (Located on type plate.) Type plate to specifically identify the machine Fig. 4: Warnings and safety instructions affixed to the machine 22 of 69 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
  • Page 25: Description Of The Machine

    And for checking the operational safety and function of the lighting equipment. Unloading the trailer At the unloading point: Once transport has been completed, the trailer can be unloaded via the rear door. 23 of 69 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
  • Page 26: Layout Of The Trailer

    Layout of the trailer The following figure provides an overview of the most important components and assemblies and shows where they are installed on the machine: Fig. 5: Layout and components 24 of 69 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
  • Page 27: Assemblies And Components

    - Fixed, bottom hitch verfügbar. Item 3 – axle assembly For a detailed list of the different axle types, refer to section 11 Assembly – item 3 Fig. 8 25 of 69 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
  • Page 28 Assembly – item 9 Fig. 14 Item 10 – side door A step is attached to the side door to aid entry. Assembly – item 10 Fig. 15 26 of 69 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
  • Page 29 A separating grid is provided to partition the load area. It can be set to the required position. Assembly – item 14 Fig. 19 The equipment is part of the DE version and may differ from your version. 27 of 69 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
  • Page 30: Dimensions And Weights

    The centre of gravity and thus the drawbar load may shift depending on how the load is distributed. If additional devices are used, the payloads, empty loads and axle loads will change. 28 of 69 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
  • Page 31: Transport And Installation

    For possible drawbar eye types, refer to section 8.2. Procedure Check the towing coupling on the tractor to ensure it is fully functional and securely hitched, and adjust the trailer height to match the towing vehicle. 29 of 69 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
  • Page 32: Establishing The Electrical Connection

    Procedure: Connect the plug-in coupling, SVK coupling size 3, to the correct SVK sleeve on the towing vehicle and check that it is correctly engaged. Fig. 22: Hydraulic connections 30 of 69 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
  • Page 33 Only specialist workshops are permitted to perform repair work on the hydraulic system. Ensure that the oil is of the required grade. Caution when draining hot oil  risk of burns! 31 of 69 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
  • Page 34: Start-Up

    Check the tightness of the wheel nuts. Returning to service After an extended storage period, the same steps as for first time start-up must be completed. See section 5.1. 32 of 69 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
  • Page 35: Preparation And Setup

    If, when re-coupling the trailer to the towing vehicle, the release valve (button) has not been manually pulled out to the stop, the supply pressure from the towing vehicle pushes the button back out. 33 of 69 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
  • Page 36: Hydraulic Brake (Option Not For Germany)

    The response characteristics of the brake can be altered by means of a throttle check valve in the tractor brake system (if fitted). Work on the brake system must only be performed by authorised specialist workshops. 34 of 69 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
  • Page 37: Spindle Brake / Parking Brake

    Before each journey, check to ensure the electrical light system is working properly. The trailer must only be used when the lighting system is connected and operational. Before working on the electrical system, disconnect the connecting cable from the tractor. 35 of 69 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
  • Page 38: Use And Operation

    Secure the towing vehicle against rolling away (parking brake) and turn off the engine. Check whether the towing device is engaged. Establish the electrical connections and connect the service brake. 36 of 69 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
  • Page 39: Conducting A Trial Run

    Perform all functions of the machine individually 7.1.5 Uncoupling the trailer Follow the instructions in sections 7.1.1 to 7.1.3 in reverse order. You must also observe the safety information in section 7.1. 37 of 69 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
  • Page 40: Working With The Machine

    Move all devices to the transport position before driving on public roads. Allow for reduced load on the tractor front axle and loss of steering ability due to the drawbar load of the trailer. 38 of 69 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
  • Page 41: Loading The Trailer

    Ensure that the danger area around the trailer is clear and that there are no obstructions or persons in this area. Open the load securing device. Close the load securing device again. 39 of 69 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
  • Page 42: Using The Vehicle Doors

    The retaining lugs must once again be aligned with the openings. In this position, the door can be closed fully. Fig. 29 Side doors Ensure that the doors are always fully closed and locked. 40 of 69 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
  • Page 43: Using The Separating Grid

    The separating grid can be moved to the required position. Step 4: To lock the separating grid again, proceed in reverse order. Fig. 30 Separating grid Ensure that the separating grid is always in position and locked. 41 of 69 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
  • Page 44: Equipment

    To protect the load space, an optional tarpaulin can be attached to the livestock trailer. The tarpaulin is connected to the struts that are attached to the side panel extensions. Fig. 32 Tarpaulin 42 of 69 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
  • Page 45: Service And Maintenance

    Internet: www.agro-center.de When ordering replacement parts, note also the instructions in section 1 and specify the relevant data from the type plate of your vehicle in the order. 43 of 69 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
  • Page 46: Fliegl Vin (Vehicle Id Number) And Type Plate

    TTW Noah livestock trailer Service and maintenance Fliegl VIN (vehicle ID number) and type plate 1 Manufacturer line 2 Vehicle ID number (VIN) 3 Total weight (axle load) 4 Drawbar load 5 Axle load of 1st axle 6 Axle load of 2nd axle...
  • Page 47: Operational Maintenance

    The cycles indicated above are the minimum requirement. Different maintenance cycles may be needed in individual cases. In this case: Correct the values given in these operating instructions. Inform operating personnel about the applicable changes. 45 of 69 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
  • Page 48: Cleaning The Vehicle

    As a rule, electrical connections must not be cleaned with water or mechanical objects. We recommend that you use compressed air at 6 to 8 bar in combination with an air blow gun. 46 of 69 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
  • Page 49: Corrosion Protection

    There is a risk of injury due to rotating and movable parts when lubricating. When lubricating the towing vehicle engine, apply the parking brake and remove the ignition key. Lubrication schedule The lubrication schedule applies to all Fliegl livestock trailers. Every 8 op. hrs. Every 50 op. hrs. Every 100 op. hrs.
  • Page 50: Tyres And Wheels

    Non-matching wheel and rim sizes are used and deformed or modified wheels are fitted. Tyres are fitted with a speed symbol and load capacity index that does not match the vehicle. Tyres are stored incorrectly. 48 of 69 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
  • Page 51 Some of the above tasks depend greatly on the type of use and the ambient conditions. The cycles indicated above (see 9.4.1) are the minimum requirement. Different maintenance cycles may be needed in individual cases. 49 of 69 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
  • Page 52: Troubleshooting And Fault Elimination

    Check the tractor hydraulics Maintenance, repairs and conversion work on the TTW must be performed only when hydraulic operation is switched off. Secure the tractor to prevent accidental start-up and rolling away. 50 of 69 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
  • Page 53: Decommissioning

    Clean the entire livestock trailer thoroughly, then leave the trailer to dry. Spray the entire trailer with a film of oil. Store the Fliegl trailer in a dry, clean and rust-free place. We recommend covering the trailer with a tarpaulin to protect it against dust etc.
  • Page 54: Electrics

    Yellow Blue White Green Brown Black ISO/DIN 1724 The three earth wires must not be electrically connected to the trailer. 10.2 Rear light model Fig. 34: Rear light 52 of 69 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
  • Page 55: Axles

    The necessary data is provided on the type plate of the installed axles. Links to maintenance manuals: BPW: https://www.bpw.de/service/downloads.html FAD: http://www.fadassali.it/eng/manuals_e.aspx The axle manufacturer can provide you with the latest maintenance manuals. 53 of 69 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
  • Page 56: Spare Parts Lists

    TTW Noah livestock trailer Spare parts lists 12. Spare parts lists 54 of 69 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
  • Page 57 TTW Noah livestock trailer Spare parts lists 55 of 69 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
  • Page 58 Separating grid, complete, without folding 148650 Square tube for separating grid engagement 126468 Tarpaulin for livestock trailer 56904 Brake axle GS 8010-3, 400x80, 2000 mm FM 1060 149188 Round tube 56 of 69 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
  • Page 59: Livestock Transport Regulations

    50 km, the stipulations of the entire animal transport directive apply. This requires detailed information on the livestock transport as well as corresponding permits and documentation; see section 13.3. 57 of 69 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
  • Page 60: Agricultural Livestock Transport Up To 65 Km

    58 of 69 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
  • Page 61: Condition And Construction Of The Transport Trailer

    – to ensure their comfort throughout the transport. Excrement must be sufficiently absorbed. Vehicles used to transport live animals must be labelled as such in an easily visible, clearly legible manner. 59 of 69 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
  • Page 62: Cleaning And Disinfecting The Transport Trailer

    Approximate weight (kg) Area (m² / animal) Breeding calves 50-55 0.30-0.40 Medium-weight calves 0.40-0.70 Heavy calves 0.70-0.95 Medium-sized cattle 0.95-1.30 Fully grown cattle 1.30-1.60 Very large cattle > 700 > 1.60 60 of 69 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
  • Page 63: Transporting Pigs

    Commission Implementing Regulation (EU) No. 931/2011 on the traceability requirements set by Regulation (EC) No. 178/2002 of the European Parliament and of the Council for food of animal origin 61 of 69 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
  • Page 64: Index

    Maintenance ............. 43; 45 Warnings ................. 21 Misuse ................15 Weights ................28 Working with the machine ..........38 Workstation of operating personnel ....... 20 Notes on operation............38 62 of 69 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
  • Page 68 Fliegl Agrartechnik GmbH Bürgermeister-Boch-Str. 1 D-84453 Mühldorf a. Inn Tel.: +49 (0) 86 31 307-0 Fax: +49 (0) 86 31 307-550 e-Mail: info@fliegl.com...

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