Related Manuals for Fliegl EDK20
Summary of Contents for Fliegl EDK20
- Page 1 Translation of original operating instructions Operating instructions EDK single-axle three-way tipper We are Fliegl.
- Page 2 Read these operating instructions prior to first-time start-up and observe them at all times! Retain for future reference!
-
Page 3: Foreword
Thank you for purchasing the Fliegl EDK single-axle three-way tipper. Fliegl machines and attachments are manufactured with care under continuous monitoring. The Fliegl EDK single-axle three-way tipper you have purchased is a product manufactured to the highest quality standards. To avoid accidents, and therefore personal injuries and material damage, you must read and understand... -
Page 5: Table Of Contents
Contents Contents Foreword ..............................2 Contents ..............................3 Legal notices ............................7 Identification .............................8 EC Declaration of Conformity ........................9 User instructions ..........................10 Purpose of this document ...................... 10 Locations in the operating instructions .................. 11 Illustrations used ........................11 Cross references ........................11 Terminology: "trailer", "machine", "vehicle"... - Page 6 Contents 2.13 Workstation of operating personnel ..................22 2.14 Danger areas ......................... 22 2.14.1 Safety distance from overhead lines ................23 2.15 Machine identification ......................23 Description of the machine ......................25 Applications..........................25 Design variants – standard ....................25 Functional description ......................
- Page 7 Contents 7.1.2 Setting up the trailer coupling on the towing vehicle ............43 7.1.3 Coupling the trailer ......................44 7.1.4 Conducting a trial run ......................45 7.1.5 Uncoupling the trailer......................45 Working with the machine ..................... 46 7.2.1 General safety and operating instructions ................. 46 7.2.2 Loading the trailer ......................
- Page 8 Service and maintenance ......................58 10.1 Customer service ........................58 10.2 Replacement parts ......................... 58 10.3 Fliegl VIN (vehicle ID number) and type plate ............... 59 10.4 Operational maintenance ....................... 60 10.4.1 General instructions for maintenance ................60 10.4.2 Cleaning the vehicle ......................61 10.4.3...
-
Page 9: Legal Notices
Legal notices Legal notices 1. When the single-axle three-way tipper is delivered, check immediately to determine whether the machine is complete. State any complaints to the freight forwarder, have them certified on the delivery documents and inform the delivering plant within 14 days after you become aware of the problem (see "Scope of delivery"). -
Page 10: Identification
Copyright Fliegl, 2020. All rights reserved. Reproduction, in whole or in part, is only permitted with the approval of Fliegl. We are constantly developing and enhancing our products and therefore reserve the right to make changes to them without prior notification. -
Page 11: Ec Declaration Of Conformity
EDK 20, EDK 25, EDK 40, EDK 50, EDK 60, EDK 65, EDK 80 - 4000, EDK 80 - 4500, EDK 50 FOX, EDK 60 FOX Project designation: Fliegl EDK Trade name: Fliegl EDK single-axle three-way tipper Function: Transport trailer It is expressly stated that this machine complies with all relevant provisions of the following EC directives:... -
Page 12: User Instructions
All operators are required to read these safety instructions and comply with them at all times. The regulations of agricultural employers' liability insurance associations also apply. Fliegl assumes no liability and honours no warranty for damage and malfunctions resulting from failure to comply with the operating instructions. -
Page 13: Locations In The Operating Instructions
User instructions Locations in the operating instructions All directions and locations in these instructions are based on the operator's workstation. Left Rear Front Right Fig. 1 Locations in the documentation Rear Front Right side view Fig. 2 Main view of the three-way tipper (model may vary) Illustrations used Instructions and system responses The steps to be taken by operating personnel are presented in the form of a (numbered) list. -
Page 14: Scope Of The Document
For your own safety, you should only use original replacement parts and accessory products. Fliegl Agrartechnik GmbH assumes no liability for the use of other products and any resulting damage. No claims for modification of delivered products can be made on the basis of the information, images and descriptions provided in this manual. -
Page 15: Basic Safety Instructions
Safety instructions 2. Basic safety instructions Failure to observe the safety instructions and warnings can pose a risk to persons, property and the environment. Non-compliance can also result in the loss of any claims for damage compensation on the part of the customer. When driving on public roads, be aware of the following: When driving on public roads, the provisions of the country-specific registration regulations must be observed. - Page 16 Safety instructions Notes on driving with the three-way tipper The handling characteristics of a towing vehicle are influenced by the coupled trailer. Always adjust the vehicle speed to the local conditions. Avoid sudden cornering when driving uphill and downhill as well as when crossing a slope.
- Page 17 Safety instructions Handling the mech. support wheel Coupling the EDK Couple the EDK to the tractor (the coupling height can be adjusted via the mechanical support wheel). The load on the support wheel can be reduced by operating the hand crank. ...
-
Page 18: Designated Use
Operational safety of the machine is guaranteed only if it is used as intended. An unequally distributed load can cause damage to the vehicle, for which Fliegl Agrartechnik GmbH shall assume no liability. To be used exclusively for transporting agricultural and forestry products (e.g. -
Page 19: Reasonably Foreseeable Misuse
Attachment of additional equipment that has not been authorised or approved Use of non-original FLIEGL replacement parts Transportation of broken glass, scrap steel, sharp-edged goods, aggressive materials, artificial fertilizer, materials with a PH value higher than the neutral value... -
Page 20: Service Life Of The Machine
Safety instructions Service life of the machine The service life of this machine greatly depends on its correct use and maintenance as well as the specific applications and operating conditions. Following the instructions and information in these operating instructions will safeguard the operational readiness of the machine and maximise its service life. -
Page 21: Obligations Of Personnel
Safety instructions Obligations of personnel Before starting work, all personnel tasked with working on the machine undertake to: Comply with the basic regulations regarding work safety and accident prevention Read and comply with the safety section and warnings in these operating instructions Please contact the manufacturer with any questions;... -
Page 22: Personal Protective Equipment
Safety instructions 2.10 Personal protective equipment The operating company must provide the following personal protective equipment. Safety footwear with protective toe caps Define and provide personal protective equipment for the relevant application Only use personal protective equipment that is in flawless condition and offers effective protection ... -
Page 23: Technical Limits
Safety instructions 2.11.4 Technical limits If the technical limits of the machine are not maintained, this can lead to machine damage. This can result in accidents involving personal injury. Compliance with the following technical limits is particularly important from a safety perspective: ... -
Page 24: Workstation Of Operating Personnel
Safety instructions 2.13 Workstation of operating personnel The machine is designed to be used by one person only. The most important workstations are: The driver's seat of the towing vehicle (tractor) Fig. 3: Workstation on the machine 2.14 Danger areas Within the danger area of the machine, danger points exist that pose either a permanent hazard or are a potential source of unexpected risks. -
Page 25: Safety Distance From Overhead Lines
Safety instructions 2.14.1 Safety distance from overhead lines RISK OF DEATH! Always maintain the safety distances. Safety distance from the Overhead lines carrying voltage overhead line Up to 1 kV 1 m on all sides > 1 kV – 110 kV 3 m on all sides >... - Page 26 Safety instructions The following identifications are also located on the machine: CE identification number Indicates conformity with applicable EU directives related to the product, which also require a CE marking. (Located on type plate.) Type plate to specifically identify the machine Fig.
-
Page 27: Description Of The Machine
Description of the machine 3. Description of the machine This section gives a complete overview of the layout and function of the machine. If possible, read it at the machine. That is the best way for you to familiarise yourself with the machine. Applications The machine is used to transport and spread goods as described in section 2.1 "Designated use". -
Page 28: Functional Description
Description of the machine Functional description Loading the machine Loading is performed as follows: After fully preparing or equipping the three-way tipper Load the goods to be transported onto the loading bridge. Do not exceed the total maximum allowable weight for the EDK. Secure the goods. -
Page 29: Layout Of The Machine
Description of the machine Layout of the machine The following figure provides an overview of the most important components and assemblies and shows where they are installed on the machine: Fig. 6: Layout and components... -
Page 30: Assemblies And Components
Description of the machine Assemblies and components Item no. Title Draw gear Drawbar eye Compressed air connections Hydraulic connector Hose holder Supporting mechanism Lateral side panel lock Side central locking (right and left) Rear side panel lock Rear central locking Service, parking brake Axle The different variations of these components are described under "Equipment"... - Page 31 Description of the machine Item 4 - hydraulic connectors Version 1: A connector with a stopcock (for maintenance Tipper hydraulics work) is provided for the tipper hydraulics. Version 2: A connection with a plug-in coupling is fitted for Hydraulic brake the hydraulic brake.
- Page 32 Description of the machine Item 10 - rear central locking When the central locking is operated, the rear base side panel folds open. Assembly – item 10 Fig. 16 Item 11 - parking brake With overrun brake unit: In the case of the overrun brake unit (service brake), the parking brake is combined with the overrun brake.
-
Page 33: Technical Data - Standard Equipment
Description of the machine Technical data – standard equipment Type: Body length 2,000 2,500 3,000 3,500 4,000 4,000 4,000 4,500 3,500 4,000 2,220 / Body width 1,220 1,520 1,620 1,820 2,020 2,220 2,220 1,820 2,020 2,170 Height of base side panel Coupling height Length of 1,050... -
Page 34: Transport And Installation
Transport and installation 4. Transport and installation Basic requirements The following means of transport are needed to transport the machine: Towing vehicles for agricultural or forestry applications (e.g. tractor) with suitable connections for towing couplings, brakes, hydraulics and lighting. The supply connections are located at the front in the hose tray. This information includes: Connections for the power supply Compressed air connections (type-specific) Hydraulic connector... -
Page 35: Establishing The Electrical Connection
Transport and installation 4.2.2 Establishing the electrical connection All wiring and connections on the trailer are ready for operation and fully assembled. Do not tap in directly to the ignition switch (risk of fire or damage to the electrical system). If your towing vehicle does not feature a plug connection, it must be fitted. -
Page 36: Compressed Air Supply
Transport and installation 4.2.3 Compressed air supply Connection procedure: Connect the coupling head of the brake line (yellow) to the yellow port on the tractor as prescribed. Connect the coupling head of the supply line (red) to the red port on the tractor as prescribed. ... -
Page 37: Establishing Hydraulic Connections
Transport and installation 4.2.4 Establishing hydraulic connections A hydraulic oil supply and control by the towing vehicle are required for all work functions. Procedure: Clean the hydraulic connector and hydraulic socket if necessary. Fig. 23 Hydraulic connections Connect the plug-in coupling, SVK coupling size 3, to the correct SVK sleeve on the towing vehicle and check that it is correctly engaged. -
Page 38: Start-Up
Start-up 5. Start-up First-time start-up Without a correct start-up in accordance with these operating instructions, the operational safety of the machine is not guaranteed. This can lead to accidents resulting in serious injury or death. All setting and adjusting tasks must be performed for first-time start-up. Before starting work, the operator must familiarise himself with all actuating devices and their function. -
Page 39: Preparation And Setup
Preparation and setup 6. Preparation and setup The following steps must be performed to set up and prepare the machine: Set up the draw gear Establish the hydraulic and brake connections Establish the electrical connections Draw gear 6.1.1 Draw gear with top hitch Objective... -
Page 40: Overrun Brake Mechanism
Preparation and setup Overrun brake mechanism This brake system is not available in all countries. The brake linings must first adjust to the brake drum, which will result in differing temperatures. This can create some play in the brakes. The overrun brake must then be adjusted. ... -
Page 41: Compressed Air Brake System With Manual Control Valve
Preparation and setup Compressed air brake system with manual control valve Check the braking effect of the compressed air brake system before setting off. For every use (driving operation), the brake force must be set according to the trailer load. Conditions for operation: ... -
Page 42: Hydraulic Brake (Optional)
Preparation and setup Hydraulic brake (optional) This option is not available when using the trailer in Germany. Check the braking effect of the hydraulic brake before setting off. 6.4.1 Hydraulic brake without load adjustment valve The trailer can be equipped with an optional hydraulic brake system. The brake line is connected to the hydraulic brake connection of the towing vehicle. -
Page 43: Parking Brake
Preparation and setup Parking brake If the trailer is not equipped with a parking brake, the wheel chocks must be used to prevent the trailer from rolling away. Hand brake lever – overrun brake 6.5.1 Applying the brake: Extension To activate the hand brake, pull the actuating lever towards the drawbar eye. -
Page 44: Hand Brake Lever (Detachable Brake) - Parking Brake
Preparation and setup Hand brake lever (detachable brake) – parking brake 6.5.3 Prerequisite: If there is no retaining bracket on your towing vehicle, you must fit a suitable bracket at an appropriate location. It should be easy to reach while working. Positioning of bracket ... -
Page 45: Use And Operation
Use and operation 7. Use and operation Read carefully. If there is anything you do not understand, please contact the manufacturer to exclude the possibility of operating errors. Trailer operation When coupling the three-way tipper, there is a risk of crushing between the trailer and the towing vehicle. -
Page 46: Coupling The Trailer
Use and operation 7.1.3 Coupling the trailer Always follow the instructions in section 4.2 for the coupling and uncoupling process and read through this section carefully before first-time start-up. Move the towing device of the towing vehicle or the drawbar eye of the trailer to the correct height. -
Page 47: Conducting A Trial Run
Use and operation 7.1.4 Conducting a trial run After the machine is set up and prepared and before work begins, a trial run must be conducted in unloaded condition. Objective Check to ensure the machine is set up correctly and functioning properly. Prerequisites Machine is ready for operation Machine is fully set up... -
Page 48: Working With The Machine
Use and operation Working with the machine 7.2.1 General safety and operating instructions The following section contains some general notes on safety and operation for working with the three- way tipper, repeated and summarized together for better clarity: The weights and loads specified on the type plate must be observed. Note the maximum permitted drawbar load of the trailer coupling. -
Page 49: Loading The Trailer
Use and operation 7.2.2 Loading the trailer Carrying persons on the trailer is prohibited, as is standing on the trailer in general. When transporting bulk materials with a high volume weight, there is a risk of overloading and damaging the trailer. Observe the permitted total weight of the trailer. -
Page 50: Using The Side Panels
Use and operation 7.2.4 Using the side panels Folding down the side panels The side panels can be folded down from the side and rear. Three-way tippers are fitted with oscillating side panels. To open the lower side panel, you must first remove the connection bolts between the side panels and attached panels. -
Page 51: Tipping Linchpins
Use and operation 7.2.5 Tipping linchpins The three-way tipper is equipped with two tipping linchpins, which prevent accidental diagonal insertion. Rear tip bearing The tipping linchpins must be inserted in the side of Guide plate the tipper before the tipping operation. Accidentally inserting the bolts diagonally is prevented with correct guide plates. -
Page 52: Basic Equipment (Standard, Optional)
Equipment 8. Basic equipment (standard, optional) Side panel 8.1.1 Base side panel The base side panel of the tipper (different heights of the base side panels): 8.1.2 Rear panel (base side panel ) with grain hatch The base side panel is fitted with a mechanically operated grain hatch. The grain hatch is opened by releasing the side of the guide-rail-mounted locking screw and pushing the lever (see arrow). -
Page 53: Supporting Mechanism
Equipment Supporting mechanism Depending on the EDK version, the following types of supporting mechanism are available. Versions 1. Heavy-duty support wheel 2. Hydraulic supporting foot 3. Supporting foot with 2 speeds Fig. 37 Supporting mechanism Underride guard In the case of a collision, the other vehicle can drive or slide underneath the trailer even at low speeds. -
Page 54: Side" Version
Equipment 8.6.2 "Side" version Operation Pressing the handle in the direction of rotation opens the lower side central locking. Only the lower side panel folds out to the side; the first attachment remains in its locked position. Fig. 40 Central locking Be aware of the internal load pressure. -
Page 55: Mechanical Stopcock For Hydraulics (Maintenance Work)
Equipment Mechanical stopcock for hydraulics (maintenance work) Failure to observe the above instructions can result in life-threatening injuries. The stopcock is integrated in the supply line to the tipper press. It is used to block the hydraulics during maintenance work. Open Closed Fig. -
Page 56: Accessories
Equipment 9. Accessories Marker lights Marker light types Side marker lights, right/left (yellow) Clearance lights, rear (white/red) Position lights, front (white) Fig. 42 Marker lights Side panel tension springs The side panel tension springs merely serve as a means of power assistance when closing the side panels. -
Page 57: Tarpaulin
Equipment Tarpaulin A tarpaulin with hooks and elastic rope is available for covering the load space. Fig. 48 Discharge chute Used to cover the load and protect it against dirt, moisture etc. Side panel support Used to support the lateral side panel. Remove the supports from the transport bracket located at the bottom of the frame. -
Page 58: Tensioning Chain For Steel Side Panel
Equipment 9.11 Tensioning chain for steel side panel Used for the internal tension of the side panels: Turn clockwise to tighten (arrow direction). The tensioning chain must be attached as follows: BOTTOM for grain transports TOP for potato transports Fig. -
Page 59: Bridge Support For Maintenance Work
Equipment 9.14 Bridge support for maintenance work Attention! Before performing maintenance work between the tipper bridge and the chassis, the stopcock for the tipper hydraulics must be closed. This prevents accidental lowering of the tipper bridge. Failure to observe the above instructions can result in life-threatening injuries. -
Page 60: Service And Maintenance
Regular maintenance in accordance with the maintenance plan is essential to the efficient use of the machine. 10.1 Customer service Please contact: Fliegl Agrartechnik GmbH Service Department Bürgermeister-Boch-Straße 1 84453 Mühldorf am Inn, Germany Telephone: +49 (0)8631 / 307 - 461... -
Page 61: Fliegl Vin (Vehicle Id Number) And Type Plate
Service and maintenance 10.3 Fliegl VIN (vehicle ID number) and type plate Vehicle manufacturer Vehicle class EU type approval number Vehicle ID number (VIN) Total weight (axle load) Drawbar load Axle load of 1st axle Axle load of 2nd axle... -
Page 62: Operational Maintenance
Service and maintenance 10.4 Operational maintenance 10.4.1 General instructions for maintenance Operational maintenance helps to ensure trouble-free and efficient use of the machine. Operating personnel can perform this work after receiving appropriate instruction. Maintenance task Interval Chassis Check tyre pressures Check wheel nuts to ensure correct tightening torque Lateral play of wheel hub bearing Drain the water from the compressed air reservoir... -
Page 63: Cleaning The Vehicle
Service and maintenance Frame: Check the suspension, axle mountings and screw connections every day and re-tighten if necessary. If technical changes are found in the springs or too much play on the bearing bolts, rectify the problem immediately. Check the mounting bolts on the drawbar eye after the first 10 operating hours, then check every 50 operating hours to ensure they are firmly seated and re-tighten if necessary. -
Page 64: Corrosion Protection
Have a specialist workshop remove any corrosion and apply corrosion protection to the affected areas. 10.4.4 Lubrication schedule The lubrication schedule applies to all Fliegl three-way tippers. Dispose of old oil and grease in the correct manner. Lubricants to use:... -
Page 65: Tyres And Wheels
Service and maintenance 10.4.5 Tyres and wheels Check and adjust the tyre pressure every 3 months on cold tyres based on the following table: 10.0/75-15 10 PR 5.00 4.75 11.5/80-15.3 14 PR 12.5/80-18 12 PR 3.70 13.0/55-16 12 PR 3.40 15.0/55-17 10 PR 3.60... -
Page 66: Maintenance Of The Brake System
Service and maintenance Physical effects: Wear Damage Improper handling Tyres are not routinely examined for signs of wear or damage. Changes to handling characteristics are ignored. Tyre repairs are not performed professionally. The tread depth is not checked regularly and the tyre is not replaced before reaching the minimum legally permitted tread depth. -
Page 67: Maintenance Of The Compressed Air Brake System
Service and maintenance 10.5.1 Maintenance of the compressed air brake system Do not alter the defined settings of the brake valves. Draining the compressed air reservoir Every day, the water must be drained from the compressed air reservoir by pulling on the ring on the underside. Fig. -
Page 68: Troubleshooting And Fault Elimination
Service and maintenance 10.6 Troubleshooting and fault elimination Special caution when rectifying faults. Consult trained service personnel or visit a specialist workshop. If necessary, contact the manufacturer's customer service department. 10.6.1 List of warning and fault signals Fault / error message Possible cause(s) Remedy Parking brake spindle tow... -
Page 69: Decommissioning
Clean the entire trailer thoroughly inside and out, then leave the trailer to dry. Spray the entire trailer inside and out with a film of oil. Store the Fliegl trailer in a dry, clean and rust-free place. We recommend covering the trailer with a tarpaulin to protect it against dust etc. -
Page 70: Standard Tipper Hydraulics
Service and maintenance 11. Standard tipper hydraulics Cut-off valve Tipper cylinder Stopcock (optional) SVK connector with protective cap Hose clamp Fig. 60: Hydraulic plan – working hydraulics DETAIL A ... -
Page 71: Electrics
Axles 12. Electrics 12.1 Contact assignment plan According to DIN/ISO 1724 (12 V) Item 1 L yellow; left indicator Item 7 58L black; left rear light Item 6 54 red; brake light Item 2 54G blue; rear fog light Item 5 58R brown; right rear light Item 4 R green;... -
Page 72: Appendix
Appendix 14. Appendix 14.1 Volumetric weights for loosely stacked goods 14.1.1 Agricultural products 1 m³ kg (approx.) 1 m³ kg (approx.) Peas 780 - 820 Beet leafs and tops 350 - 370 Fodder beets 325 - 700 Straw (wire-bound high-density bales) Approx. -
Page 73: Conversion Table
Appendix 14.2 Conversion table The following table facilitates the conversion of specific units SI units (metric) Imperial units Size Factor Unit name Abbreviation Unit name Abbreviation Area Hectare 2.47105 Acre acres Litres per 0.2642 l/min Volume flow minute US gallons rate Cubic metres per minute... -
Page 74: Index
Index 15. Index Applications ..............25 Obligations of personnel ..........19 Assemblies and components ........... 28 Obligations of the operator ..........18 Operation ................ 43 Basic safety instructions ..........13 Personal protective equipment ........20 Preparation and setup ............. 37 Cleaning ................ - Page 76 Fliegl Agrartechnik GmbH Bürgermeister-Boch-Str. 1 D-84453 Mühldorf a. Inn Tel.: +49 (0) 86 31 307-0 Fax: +49 (0) 86 31 307-550 e-Mail: info@fliegl.com 1-004B06203.1...