Soyer PS-0K Operating Instructions Manual

Soyer PS-0K Operating Instructions Manual

Stud welding devices, stud welding guns
Table of Contents

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EN
Operating
Instructions
Stud welding devices
Stud welding guns
BMS-8N
BMS-8NV
PS-1 and PS-1K
PS-3K(Stativ)
PS-0K

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Summarization of Contents

General Information
Validity of Operating Instructions
Defines the scope and applicability of these operating instructions.
Declarations of Conformity
States compliance with relevant EU directives and standards for the devices.
Manufacturer Information
Provides contact details and information about the manufacturer, Heinz Soyer.
Instruction and Training
Details Soyer's offerings for optional and customer-specific operational training.
Standards and Directives
Lists relevant industry standards and technical bulletins for stud welding.
Important Safety Instructions
Warning Signs Used
Explains the meaning of various safety and information symbols used in the manual.
General Safety Instructions
Covers essential safety precautions related to electrical hazards and device operation.
Personal Protective Equipment
Recommends specific personal protective equipment (PPE) for safe stud welding.
Intended Use of Devices
Specifies the correct applications and limitations for the stud welding device and guns.
Operating Company Prerequisites
Outlines requirements for the operating company and personnel for safe device use.
Description of BMS-8N(V) Stud Welding Devices
Type Differentiation
Explains the differences between BMS-8N and BMS-8NV models based on capacitor banks.
Working Method
Describes the principle and applications of the BMS-8N(V) stud welding device.
Product Features
Highlights key features like patented charging circuit and high performance.
Capacitor Discharge Welding Principle
Explains the fundamental capacitor discharge mechanism for arc energy generation.
Overview of Controls
Identifies and describes the front panel controls and connections.
Support Table for Diameter/Voltage
Provides a table correlating stud diameters with recommended charging voltages.
Displaying Operating States
Details the meaning of different LED indicators for device status.
Technical Data for BMS-8N(V) Device
Lists detailed technical specifications for the BMS-8N(V) devices.
Permitted Stud Welding Guns
Specifies which stud welding guns are compatible with the BMS-8N(V) devices.
Cleaning the Stud Welding Device
Provides instructions and precautions for cleaning the stud welding device.
Description of PS-0K Stud Welding Gun
Technical Data for PS-0K Gun
Lists detailed technical specifications for the PS-0K stud welding gun.
Cleaning the PS-0K Gun
Provides instructions for cleaning the PS-0K stud welding gun.
Description of PS-1 Stud Welding Gun
Technical Data for PS-1 Gun
Lists detailed technical specifications for the PS-1 stud welding gun.
Cleaning the PS-1 Gun
Provides instructions for cleaning the PS-1 stud welding gun.
Description of PS-1K Stud Welding Gun
Technical Data for PS-1K Gun
Lists detailed technical specifications for the PS-1K stud welding gun.
Cleaning the PS-1K Gun
Provides instructions for cleaning the PS-1K stud welding gun.
Description of PS-3K and PS-3K Stativ Stud Welding Guns
Technical Data for PS-3K (Stativ) Gun
Lists detailed technical specifications for the PS-3K Stativ stud welding gun.
Cleaning the PS-3K Guns
Provides instructions for cleaning the PS-3K stud welding guns.
Description of the Stud Chuck
Adjusting Adjustable Stud Chucks
Explains how to adjust the stud chuck for proper stud length and gun fit.
Installing Stud Chuck (Gun without Support)
Details the procedure for installing a stud chuck into guns without support.
Installing Stud Chuck (Gun with Support)
Details the procedure for installing a stud chuck into guns with support.
Setup and Connection
Installation Location Requirements
Specifies conditions for a clean, dry, stable, and accessible installation site.
Mains Connection
Describes how to connect the stud welding device to the mains power supply.
Connecting the Earth Cable
Explains the importance and method of establishing a secure earth connection.
Connecting the Stud Welding Gun
Details the process of connecting the welding cable and control cable.
Settings
Adjusting Charging Voltage
Guides on how to adjust the charging voltage for optimal welding results.
Switching Display Modes
Explains how to switch between displaying charging voltage and stud diameter.
Performing Voltage Adjustments
Provides step-by-step instructions for setting the charging voltage.
Welding Operation
Carrying Out Welding
Step-by-step guide on performing the welding process with the stud welding gun.
Notes on Weld Quality Checks
Discusses methods for verifying the strength and quality of the weld joint.
Visual Inspection for Weld Quality
Details how to perform a visual check for defects in the weld.
Switching Off the Device
Describes the correct procedure for powering down the stud welding device.
Welding Defects and Causes
Identifies common welding errors, their potential causes, and troubleshooting steps.
Malfunctions with Error Messages
Explains error codes displayed by the device and their associated possible causes.
Maintenance and Repair
Maintenance and Repair Procedures
States that maintenance and repair must be performed by authorized personnel only.
Service
Contacting Service Personnel
Provides contact information for service requests and technical support.
Warranty Conditions
Warranty Terms and Exclusions
Outlines the warranty period, conditions, and circumstances that void the warranty.

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