COOK DBX Installation, Operation And Maintenance Manual

COOK DBX Installation, Operation And Maintenance Manual

Duct blower, cabinet fans

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®
This publication contains the installation, operation and
maintenance instructions for standard units of the DB:
Ceiling, Wall and Cabinet Fans.
• DB/TDB
• SDB/DBX
Carefully read this publication and any
supplemental documents prior to any
installation or maintenance procedure.
Loren Cook catalog, DB, provides additional information
describing the equipment, fan performance, available ac-
cessories and specification data.
For additional safety information, refer to AMCA Publi-
cation 410-96, Safety Practices for Users and Installers of
Industrial and Commercial Fans.
All of the publications listed above can be obtained from:
• lorencook.com
• info@lorencook.com
• 417-869-6474 ext. 166
For information and instructions on special equipment,
contact Loren Cook Company at 417-869-6474.
Receiving and Inspection
Carefully inspect the fan and accessories for any dam-
age and shortage immediately upon receipt of the fan.
• Turn the wheel by hand to ensure it turns freely and does
not bind
• Check dampers (if included) for free operation of all
moving parts
• Record on the Delivery Receipt any visible sign of damage
Handling
Lift the fan by the base or lifting eyes.
NOTICE! Never lift by the shaft, motor or housing.
Storage
If the fan is stored for any length of time prior to installa-
tion, store it in its original shipping crate and protect it from
dust, debris and weather.
DB/DBX
DB IO&M
DUCT BLOWER
INSTALLATION, OPERATION AND MAINTENANCE MANUAL
Rotating Parts & Electrical Shock Hazard:
Fans should be installed and serviced by qualified person-
nel only.
Disconnect electric power before working on unit (prior to
removal of guards or entry into access doors).
Follow proper lockout/tagout procedures to ensure the unit
cannot be energized while being installed or serviced.
A disconnect switch should be placed near the fan in order
that the power can be swiftly cut off, in case of an emer-
gency and in order that maintenance personnel are pro-
vided complete control of the power source.
Grounding is required. All field-installed wiring must be
completed by qualified personnel. All field installed wiring
must comply with National Electric Code (NFPA 70) and all
applicable local codes.
Fans and blowers create pressure at the discharge and
vacuum at the inlet. This may cause objects to get pulled
into the unit and objects to be propelled rapidly from the
discharge. The discharge should always be directed in a
safe direction and inlets should not be left unguarded. Any
object pulled into the inlet will become a projectile capable
of causing serious injury or death.
When air is allowed to move through a non-powered fan,
the impeller can rotate, which is referred to as windmill-
ing. Windmilling will cause hazardous conditions due to
unexpected rotation of components. Impellers should be
blocked in position or air passages blocked to prevent draft
when working on fans.
Friction and power loss inside rotating components will
cause them to be a potential burn hazard. All components
should be approached with caution and/or allowed to cool
before contacting them for maintenance.
Under certain lighting conditions, rotating components
may appear stationary. Components should be verified to
be stationary in a safe manner, before they come into con-
tact with personnel, tools or clothing.
Failure to follow these instructions could result in death or
serious injury.
The attachment of roof mounted fans to the roof curb as
well as the attachment of roof curbs to the building struc-
ture must exceed the structural requirements based on the
environmental loading derived from the applicable build-
ing code for the site. The local code official may require
variations from the recognized code based on local data.
The licensed engineer of record will be responsible for pre-
scribing the correct attachment based on construction ma-
terials, code requirements and environmental effects spe-
cific to the installation.
1
Cabinet Fans
B51131-002

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Summarization of Contents

Receiving and Inspection
Handling
Instructions for lifting and moving the fan safely.
Storage
Guidelines for storing the fan prior to installation to prevent damage.
Installation
Motor Installation
Procedures for mounting motors, especially larger ones, to the fan.
Wiring Installation
Critical safety and procedural steps for electrical wiring connections.
Wiring Diagrams
Visual guides for electrical connections for various motor types.
Belt and Pulley Installation
Models SDB
Specific instructions for SDB models regarding belt tension and pulley adjustment.
All Other Fans
General procedures for belt tension and pulley adjustment on other fan models.
Pulley Alignment
Guidance on aligning pulleys for proper belt operation and preventing wear.
Final Installation Steps
Final checks and procedures after installation, including torque and testing.
Operation
Pre-Start Checks
Essential checks before initial fan operation to ensure safety and proper function.
Start Up and Inspection
Procedures for starting the fan and initial operational inspections at key intervals.
Maintenance and Lubrication
Guidelines for fan and motor bearing maintenance, including lubrication schedules and filter care.
Pulley and Belt Replacement
Bearing Replacement
Step-by-step guide for replacing fan bearings on specific models.
Motor Services
Contact information and procedures for addressing defective motors within the warranty period.
Changing Shaft Speed
Instructions on how to adjust fan speed using variable pitch pulleys.
Wheel Replacement
SDB
Specific procedure for replacing the wheel on SDB model fans.
Troubleshooting
Problem and Potential Cause
Common issues, their potential causes, and initial diagnostic steps.
Parts List
DB and TDB
Identification of parts for DB and TDB models with diagrams.
SDB and DBX Parts
Identification of parts for SDB and DBX models with diagrams.

Table of Contents