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Carlyle Manuals
Air Compressor
06DA537
Application manual
Carlyle 06DA537 Application Manual
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Contents
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Table of Contents
Table of Contents
General Information
Features of Carlyle 06D/E Compressors
E Model Number Significance
E Compressor Specification Tables
E Refrigeration Compressor Specifications
E Compressor Specifications (60 Hz Units)
E Compressor Specifications (50 Hz Units)
System Design Considerations
General Application Information
Compressor Rating Notes
Refrigerant Piping
Vibration Isolation
Refrigerant Migration and Floodback
Proper Compressor Control and Protection
Clean and Dry System
Prevent Excessive Discharge Temperatures
Compressor Interconnection
Motor-Compressor Selection
Outdoor Use
Code Approvals
Compressor Wiring Procedures
Compressor Lubrication System
Compressor Lubrication
The Oil Pump
Recommended Oils
E Oil Pressure History
Capacity Control
Suction Cut-Off Capacity Control
Design for Proper Oil Return
Capacity Control Application Ranges
Pump-Down Control
Unloader Differential Setting
Part Load Performance Factors
Location and Size of Capacity Control Heat Assembly
Pressure Differential Required to Load Compressor
Electric Solenoid Capacity Control Operation
Suction Pressure Capacity Control Operation
Pressure Actuated Capacity Control Adjustment
Variable Frequency Drives
Compressor Features and Accessories
Compressor Motor Protection
Compressor Motor Protection
Rated Load Amperes (RLA) and Maximum Continuous Current (MCC)
Compressor MCC Values
Compressor Contactor Selection
Compressors: Wire Sizing
Compressors: Contactor Sizing and Wire Sizing
Compressor Nameplate Data
Compressor Features and Accessories
Safety Relief Valves
Suction Strainers
Oil Safety Switch
Crankcase Heaters
Mufflers
Baffle Plates
Discharge Line Check Valves
Suction Cut-Off Capacity Control
Cylinder Head Cooling Fans
Spring Mounting
Solid Mounting
Electrical Terminal Parts
Conduit Adapter Plates
SAE Adapter Fitting
Service Valves
Appendix A: Compressor Outline Drawings
Outline Drawings
Outline Drawings
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Features of Carlyle 06D/E Compressors
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E Model Number Significance
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E Compressor Specification Tables
4
E Refrigeration Compressor Specifications
5
E Compressor Specifications (60 Hz Units)
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O 6 D / E A P P L I C A T I O N G U I D E
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Summarization of Contents
General Information for Carlyle Compressors
Carlyle 06D/E Compressor Features
Details key features like advanced valving, contoured pistons, and high-flow oil pumps for 06D/E compressors.
06D/E Model Number Significance
Explains the coding system used for 06D and 06E compressor model numbers.
06D/E Refrigeration Compressor Specifications
Provides comprehensive specification tables for 06D/E refrigeration compressors.
06D/E Compressor Specifications (60 Hz Units)
Detailed performance and electrical data for 06D/E compressors operating at 60 Hz.
06D/E Compressor Specifications (50 Hz Units)
Detailed performance and electrical data for 06D/E compressors operating at 50 Hz.
System Design Considerations for Compressors
General Application Information
Covers compressor suitability for various applications and operating limits.
Compressor Rating Notes
Explains rating determination, including subcooling effects and ARI conditions.
Refrigerant Piping Guidelines
Provides guidelines on sizing and design for oil return and refrigerant piping safety.
Vibration Isolation Recommendations
Offers recommendations for minimizing noise and vibration transmission.
Refrigerant Migration and Floodback Prevention
Discusses issues and prevention methods for refrigerant migration and floodback.
Proper Compressor Control and Protection Strategy
Emphasizes system design for maintaining compressor reliability and protection.
Clean and Dry System Requirements
Highlights the importance of system cleanliness and moisture control for compressor life.
Preventing Excessive Discharge Temperatures
Details operating limits and factors affecting discharge gas temperature.
Compressor Interconnection Guidelines
Provides recommendations for connecting compressors in parallel systems.
Motor-Compressor Selection Factors
Covers factors for selecting motors and avoiding overload conditions.
Outdoor Use Considerations
Addresses suitability and specifications for outdoor compressor installations.
Code Approvals and Compliance
Lists UL, CSA, ISO, and CE compliance standards for the compressors.
Compressor Wiring Procedures
Stresses the importance of proper wiring and tightening of electrical connections.
Compressor Lubrication System
Compressor Lubrication Best Practices
Discusses the importance of lubrication and the impact of oil levels on compressor performance.
The Compressor Oil Pump
Describes the positive displacement vane type oil pump and its function.
Recommended Compressor Lubricants
Lists Carlyle-approved oils for CFC/HCFC and HFC refrigerants.
06D/E Oil Pressure History
Details historical operating oil pressure ranges for 06D/E models.
Capacity Control Systems
Suction Cut-Off Capacity Control
Overview of the suction cut-off system, its applications, and design criteria.
Design for Proper Oil Return with Capacity Control
Explains how unloading affects refrigerant flow and oil return in the system.
Capacity Control Application Ranges
Defines operating limits for capacity control across various refrigerants and temperatures.
Pump-Down Control with Capacity Control
Recommendations for pump-down control to avoid short-cycling with capacity control.
Unloader Differential Setting Guidance
Provides guidance on setting unloader differential pressure for proper operation.
Part Load Performance Factors
Presents multipliers for calculating compressor performance at part load conditions.
Capacity Control Head Assembly Location and Size
Specifies where capacity control head assemblies can be installed on compressors.
Pressure Differential for Unloader Loading
Details the minimum pressure differential required to load unloader banks.
Electric Solenoid Capacity Control Operation
Explains the operation of electrically controlled capacity control valves.
Suction Pressure Capacity Control Operation
Describes how pressure-actuated unloaders function based on suction pressure.
Pressure Actuated Capacity Control Adjustment
Guides for adjusting pressure set points and differentials for capacity control.
Variable Frequency Drives (VFDs) for Capacity Control
Discusses the use of VFDs for optimal capacity control and compressor efficiency.
Compressor Features and Accessories (Section 4.0)
06D Compressor Motor Protection
Details inherent motor protection features like overloads and thermostats for 06D compressors.
06E Compressor Motor Protection
Covers proper application of calibrated circuit breakers for 06E motor protection.
Rated Load Amperes (RLA) and Maximum Continuous Current (MCC)
Defines RLA and MCC, and explains how they are determined and used.
06D Compressor MCC Values
Lists the approved Maximum Continuous Current (MCC) values for 06D compressors.
06E Compressor MCC Values Policy
Explains Carlyle's policy regarding MCC values for 06E compressors.
06D Compressor Contactor Selection
Provides recommendations for selecting contactors for 06D compressors.
06D Compressors: Wire Sizing
Offers guidelines for determining appropriate wire sizing for 06D compressors.
06E Compressors: Contactor and Wire Sizing
Provides recommendations for contactor and wire sizing for 06E compressors.
Compressor Nameplate Data Explained
Describes the information typically found on compressor nameplates.
Compressor Features and Accessories (Section 5.0)
Safety Relief Valves
Details the function, location, and pressure settings of safety relief valves.
Suction Strainers Function
Explains the purpose and location of suction strainers in the compressor manifold.
Approved Oil Safety Switches
Lists approved oil safety switches and their operational specifications.
Crankcase Heater Applications
Details types, voltages, and usage of crankcase heaters for compressors.
Muffler Specifications and Usage
Provides package numbers, dimensions, and usage for compressor mufflers.
Baffle Plates for Gas Pulsation
Discusses the function, limitations, and application of baffle plates.
Discharge Line Check Valves
Explains the benefits of using discharge line check valves.
Suction Cut-Off Capacity Control Packages
Lists available capacity control packages for suction cut-off unloading.
Cylinder Head Cooling Fan Requirements
Identifies applications where cylinder head cooling fans are required.
06D Spring Mounting Packages
Details packages and instructions for spring mounting 06D compressors.
06E Spring Mounting Packages
Details packages and instructions for spring mounting 06E compressors.
Electrical Terminal Parts
Lists available sizes for special wire termination crimp connectors.
Conduit Adapter Plates
Specifies conduit adapter plate sizes provided with 06E compressors.
SAE Adapter Fitting Usage
Describes the SAE adapter fitting for oil drain plugs and its usage.
Service Valves Recommendations
Provides recommendations for selecting service shut-off valves for 06D/E compressors.
Appendix A: Compressor Outline Drawings
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