Carlyle 5F Series Installation And Service Manual

CA?LYL
I oern-onrvr
I c0MPRESSoRS
5 F , H
Installation,
Start-Up and Service
CONTENTS
Page
SAFETY CONSTDERATTONS . . . . . . . . . . . . . . . . . . I
INSTALLATION
. . . . . . . . . . 1 - 1 3
. . . . . . . . . . . . .
t
Step 1 - Prepare for Installation
. PREPARE
EQUIPMENT ROOM
S t e D 2 - R e c e i v e M a c h i n e . . . . .
. BEFORE UNLOADING
. RIG UNIT CAREFULLY
Step3 - Install Unit . . . . . . . . . . . . . . . . . . . . . . . l0
. TO MOUNT MOTOR ON BASE
. TO MOUNT CARR]ER COMPRESSOR UNITS
AND CONDENSER PACKAGES
. TO MOUNT COMPRESSOR
BASE ON
SUPPORT STANDS
Step 4 - Assemble Befrigerant Piping
and ComDonenls
. COMPRESSOR DISCHARGE PIP1NC
. REFRICERANT DRIER
Pressure-Relief Valves
nstructions
page
S u c t i o n S t r a i n e r . . . . . . . . . . . - . . . . . . . . . . . . . . . . 2 6
C y l i n d o r H e a d a n d V a l v e A s s e m b l i e s . . . . . . . . 2 7
C y f i n d e r a n d U n l o a d e r S l e e v e s . . . . . . . . . . . . . . 2 i
C o n n e c t i n g R o d s a n d P i s t o n s . . . . . . . . . . . . . . . 2 8
Capacity Control Operation . . . . . . . . . . . . . . . . . 2 8
Capaciiy Control Inspecfion and Service ... 3l
Crankshaft Inspection and Seruice .....
p u m p - e n a
r u j i n * ; ; i " s . . . . . . . . . . . . . .
C e n t e r M a i n B € a r i n g . . . . . . .
S e a l - E n d M a i n B e a r i n g . . . .
Crankshaft Seal Insoection and
Replacem6nt
Accessodes
T R O U B L E S H O O T T N G . . . . . . . . . . . . . . . . . . . . . 3 7 - 3 9
SAFETY CONSIDERATIONS
Insrallarion..rafl up 3nd senrcrng ofrhi, eqJipmenr.rn
be hazardou\ due ru,y'rern pre""ure:. elcLrricrl Lompo-
nents and equipmen! localion.
Only trained, qualitied installation r d service personnel
should install, starl-up o. service this equipmenr.
When working on this equipnrent, observe precautions in
the literature, tags, stickers and labels alached to rhe equip-
ment and any other .dier) precdulion\ rhar xppl
t0
32
33
3 3
34
l4
l 0
. FELT FILTERS
Step 5 - Install Multiple Compressors
. EQUALIZING LINES
Step 6 - Make Electrical Connections .
. GENERAL NOTES
. ATTACH POWTR WIRES TO
COMPRESSOR MOTOR
. CHECK MOTOR ROTATION
. INSTALL CRANKCASE HEATER Follow all safety codes.
Wear safety glasses and work gloves.
Use care in handling, rigginS and setting bulky
equipment.
13
. BELT DRIVE
. DIRECT DRIVE
. HOT CHECK AND DOWELING
S t e p I - A s s e m b l e W a t e r P i p i n g . . . . . . .
Srei i - erepare t-utti"itiori Svlie- .......
. INSTALL OPTIONAL EQUIPMENT
INSTALLATION
Step 1 - Prepale for Installation
PREPARE EQUIPMENT ROOM - Locate compressor or
condensing unit in a well ventilated :lrea. If nalural venii-
lation is inadequate, provide forced venrilation through
ductwork. Check applicable code requiremenrs.
Provide fieeze up proleclion for water-cooled condens
ers. water lines and accessories
iffreezing temperatures can
occur during winter shurdown periods.
Provide sufficient clearance for removal of cornpLcssor
cylinderheads and valveplates. Allow space on ihe oil punp
end for crankshaft removat as follows:
s F 2 0 , 3 0 , . + 0 .
a n d 6 0 c o m p r e s s o r s . . . . . . . . . . . 2 0 i n .
s H 4 0 . 4 6 . 6 0 , a n d 6 6 c o m p r e s s o r s
. . . . . . . . . . 2 0 i n .
5H80,86, 120, and i26 compressors
. . . 30 in.
(Conrinued on page l0 )
Manulaclu.er .6ed€ lhe rlght lo di€conlinuB, or ch.ngo €l.ny tlne, 8p*lflc.llon.
or d€19.5 wllhour notl6lnd without Incunlnq obttqatons,
c94lr
Pc302
cararog No.530-5os Pdnred in u.s.A. Fom sF,H-2ssr Psl 1290
R€pacas 5F,H.11s
l l
l 3
. CHECK OIL LEVEL
. RECOMMENDED
O]LS
P R E P A B E F O B I N I T I A L S T A R T - U P . . . . . . , , . , , . 1 3
E v a c u a t e , D e h y d r a t e a n d L e a k T e s t . . . . . . . . . . 1 3
R e f r i g e r a n t C h a r g i n g . . . . . . . . . . . . . . . . . . . . . . . . 1 3
S T A R T - U P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . l 3 - 1 6
P r e l i m i n a r y S t e p s . . . . . . . . . . . . . . . . . . . . . . . . . . . l 3
S t a r t C o m D r e s s o r . , . .
C h e c k C o n i r o l O D e r a t i o n . . . . . . . . . . . . . . . . . . . . 1 4
C h e c k H i g h - P r e s s u r e S w i t c h . . . . . . . . . . . . . . . . 1 4
C h e c k L o w - P r e s s u r e S w i t c h . . . . . . . . . . . . . . . . . . -
A d i u s t C a p a c i t y C o n l r o l ( i f r e q u i r e d ) . . . . . . . . . 1 4
S C H E D U L E D
M A I N T E N A N C E
. . . . , , . . , . . , , . 1 7 - 1 9
C h e c k L u b r i c a t i o n S v s t e m . . . . . . . - . . . . . . . . . - l 7
C h e c k W a t e r - C o o l e d H e a d s . . . . . . . . . . . . . . . . . 1 9
S E R V | C E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . r 9 3 6
Service Notes . . .19
L u b r i c a t i o n S y s t e m . . . . . . . . . . . . . . . . . . . . . . . . . 1 9
Before performing service or Naintenance operations
on unit. .hur o'f:rnJ rag Indrn powe-.upp\ r,, Lr
Elecrrical shock coLrld cru\c fersonal rniury.