Carlyle 06E Installation And Start-Up Instructions

GENERAL
1. Inspect compressor for shipping damage and fi le claim with ship-
ping company if damaged or incomplete.
2. Check compressor nameplate for correct model and voltage
designation.
3. Before installation, review all Carlyle compressor application litera-
ture to assure yourself that the proper compressor has been selected
and is being applied in a proper manner. The required application
literature is available through Carlyle.
4. To facilitate customer installation requirements, the following parts
are factory supplied in a separate parts bag located in the compres-
sor terminal box:
PART NUMBER DESCRIPTION
06EA500551 Jumper Bar (2 hole)
AT14QA241 Jam Nut 3/8
06EA502782 Jumper Bar (3 hole)
06EA402632 Tee Valve Assy.
574-068 Instruction Sheet
SAFETY INSTRUCTIONS
WARNING: Failure to follow these instructions could result in
serious personal injury.
1. Follow recognized safety procedures and practices.
2. Do not remove any compressor bolts or fi ttings until factory-
supplied holding charge has been relieved. Exhaust holding charge
pressure through low-pressure connection (shown in Figs. 1 & 2) by
removing the connection cap and depressing the internal disc.
3. Do not apply any power to the compressor unless suction and
discharge service valves are installed and opened.
4. Do not operate or provide any electrical power to the compressor
unless the terminal box cover is in place and secured. Measurement
of amps and volts during running conditions must be taken at other
points in the power supply.
5. Do not remove terminal box cover until all electrical sources have
been disconnected.
6. Follow recommended safety precautions listed on termi-
nal box cover label before attempting any service work on the
compressor.
GENERAL INSTALLATION PROCEDURES
Holding Charge
Compressor is factory supplied with a 5 to 15 psig (1.4 to 2 bar)
charge of dry air. This internal pressure must be relieved before at-
tempting to remove any compressor fi tting or part.
Relieve holding charge by removing the cap on the low pressure
connection fi tting and depressing the internal disc. See Figs. 1 & 2
for applicable low pressure connection fi tting location.
Service Valves
Remove valve pads and attach factory supplied suction and discharge
gaskets and service valves to the compressor. Torque applicable
service valve mounting bolts as noted:
Bolt Size
5/16 - 18
1/2 - 13
5/8 - 11
Installation and
™
Start-Up Instructions
QUANTITY
3
9
1
1
1
Torque lb-ft (N-m)
19 - 23 (25.7 - 31.1)
80 - 90 (108 - 122)
90 - 120 (122 - 163)
When brazing piping to valve, disassemble valve or wrap in a wet cloth
to prevent heat damage.
Oil
1. Check to see that oil level is 1/8 to 3/8 way up on compressor
sightglass before starting and after 15 to 20 minutes of operation.
Compressors may be shipped with or without an oil charge based on
model. All compressors must contain the specifi ed oil charge prior to
start up as a condition of warranty.
CAUTION: Oil levels on 06E compressors should not be allowed
to go above the center of sightglass. High oil levels require
excess power and shorten compressor life.
2. To add oil: Relieve internal crankcase pressure, isolate crankcase,
and add oil through the oil fi ll connection (see Figs. 1 & 2). To remove
excess oil: Reduce internal crankcase pressure to 2 psig (1.15 bar),
isolate crankcase then loosen the oil drain plug allowing oil to seep
out past the threads of the plug.
CAUTION: With the compressor crankcase under slight pres-
sure, do not remove the oil drain plug as the entire oil charge
could be lost. Do not reuse drained oil or oil that has been
exposed to the atmosphere.
3. When additional oil or a complete oil change is required, use only
the listed Carlyle approved oils.
For CFC and HCFC refrigerants use:
Manufacturer
Totaline
Witco Suniso
Shrieve Chemical
Texaco Ind.
IGI Petroleum Ind.
For HFC refrigerants use:
Manufacturer
ICI EMKARATE
*Lubrizol Lubrikuhl
**Mobil Arctic
**Castrol
Castrol
Totaline
*Lubrizol ISO 68 also sold under Texaco Capella HFC 68NA brand.
**Medium and high temperature applications only.
ELECTRICAL
General
Consult the wiring diagram located inside the compressor terminal
box cover and Figure A for wiring connection locations.
06E
Brand Name
150
3GS
Zerol 150
WFI-32-150
Cryol-150
Brand Name
RL68H
2916S
EAL 68
SW 68
E 68
P903-1701