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Carlyle 06CC Installation Instructions Manual

Compound cooling compressor
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CONTENTS
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . 1
OPERATING LIMITS . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Holding Charge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
System Cleanliness and Dehydration . . . . . . . . . . . . 2
Suction Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Service Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Approved Refrigerants . . . . . . . . . . . . . . . . . . . . . . . . 2
Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Pressure Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . 3
Connection Points . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Terminal Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Terminal Plate Wiring . . . . . . . . . . . . . . . . . . . . . . . . . 4
Motor Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Thermal Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
LUBRICATION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . 6
Oil Pressure Access Tee . . . . . . . . . . . . . . . . . . . . . . 6
Oil Pressure Safety Switch . . . . . . . . . . . . . . . . . . . . 6
COOLING FANS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
SERVICE AND TROUBLESHOOTING . . . . . . . . . . . . 8
TORQUE SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . 8

GENERAL

1.
Inspect compressor for shipping damage and file claim with
shipping company if damaged or incomplete. Refer to
Table 1 for package contents.
2.
Check compressor nameplate for correct model and voltage
designation.
3.
Before installation, review all Carlyle compressor application
literature to ensure that the proper compressor has been
selected and is being applied in a proper manner. The
required application literature is available on the Carlyle
website.
Scan QR code for link to Carlyle literature website,
https://bit.ly/3J8IiEP
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 570-850 Rev B
Installation Instructions
Page
Printed in U.S.A.
4.
To facilitate customer installation requirements, the parts
shown in Table 1 are factory-supplied in a separate parts bag
located in the compressor terminal box.
Table 1 - Package Usage
PART
DESCRIPTION
NUMBER
Oil Pressure Tee
06EA402632
Valve Assembly
06EA500551
Jumper Bar (2 hole)
06EA502713
Conduit Plate
06EA502782
Jumper Bar (3 hole)
06LA500282
Connector Block
AK16AS126
Conduit Plate Screw
Crankcase Heater
AS81VF056
Speed Clip
AT14QA241
Jam Nut
570-850
Instruction Sheet

SAFETY CONSIDERATIONS

DANGER
Failure to follow these instructions will result in severe person-
al injury or death.
ELECTRIC SHOCK HAZARD. Do not operate compressor
or provide electric power to it unless the compressor terminal
box is installed and the terminal box cover is in place and
secured.
DO NOT provide power to unit or turn on compressor unless
suction and discharge service valves are open.
DO NOT remove the compressor terminal box cover until all
electrical sources have been disconnected.
NEVER EXCEED specified test pressures. System strength/
tightness test pressure may not exceed the compressor maxi-
mum test pressure on the nameplate.
Close shutoff valves to isolate the compressor if necessary.
DO NOT USE oxygen or other industrial gases for tightness/
pressure testing. Use nitrogen or inert gas.
WARNING
Failure to follow these instructions may result in serious injury
or death.
CONTENTS UNDER PRESSURE. Compressor contains oil
and refrigerant under pressure. Pressure must be relieved be-
fore installation, servicing or opening any connections.
HOT and COLD surface temperatures can occur during opera-
tion and can result in severe burns or frostbite.
USE ONLY approved refrigerants and refrigeration oils.
CHECK THE REFRIGERANT TYPE. Charge only with re-
frigerant that conforms to AHRI Standard 700.
Pg 1
3-24
06CC 50-99 cfm
Compound Cooling
Compressor
DISCRETE
DUAL
VOLTAGE
VOLTAGE
(Digit 8=F or J)
(Digit 8=E)
1
3
1
-
-
4
1
6
1
Replaces: 570-850 Rev A
1
3
1
1
1
4
1
9
1

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Summary of Contents for Carlyle 06CC

  • Page 1: Table Of Contents

    HOT and COLD surface temperatures can occur during opera- tion and can result in severe burns or frostbite. Scan QR code for link to Carlyle literature website, USE ONLY approved refrigerants and refrigeration oils. https://bit.ly/3J8IiEP CHECK THE REFRIGERANT TYPE.

  • Page 2: Operating Limits

    See Table 2. Holding Charge To add oil: The 06CC compressor is factory-supplied with a 5 to 15 psig (1.4 Isolate crankcase and reclaim internal pressure, and add oil to 2 bar) charge of dry air. This internal pressure must be relieved through the oil fill connection (see Fig.

  • Page 3: Pressure Relief Valve

    The maximum allowable pressure for the high side of the 06CC 50-99 cfm compressors is 464.7 psia (32.0 bar) and for the low side is 299.7 psia (20.6 bar).

  • Page 4: Electrical

    Fig. 2 — Terminal Box Arrangement No. 3 to 18 lb-ft (24 Nm) maximum. Terminal Box 6-PIN TERMINAL PLATE6-LEADACROSS-THE-LINE (XL) All UL recognized 06CC compressors have terminal enclosures START that are suitable for outdoor use equipment as a sole enclosure. Not shown in Fig. 4.
  • Page 5 9-PIN TERMINAL PLATE ACROSS-THE LINE (XL) Remove plastic connector block from terminals T and T START208/230V-3-60/200V-3-50 Install the flat connector block (non-conducting) on termi- See Fig. 4B. nals T , and T 9-PIN TERMINAL PLATE VARIABLE SPEED Re-install terminal nuts on terminals T , and T 208/230V-3-60/200V-3-50 (removed in Step 1).

  • Page 6: Motor Protection

    Bearing Head is an aluminum material. Torque oil pressure Some fixed speed 06CC 50-99 cfm models may be configured access tee to 20-25 lb-ft (27-33 Nm). with a part winding start to reduce inrush current at startup.

  • Page 7: Cooling Fans

    Mounting Foot MOUNTING Spacer The 06CC compressors may use either rigid mounts (see Fig. 5 and 6) or spring mounts. Variable speed applications using spring mounts should be carefully evaluated to ensure that there are no resonances across the entire speed range. Refer to Table 6 Mounting Surface for proper torque values.

  • Page 8: Service And Troubleshooting

    SERVICE AND TROUBLESHOOTING Scan QR codes below for links to service and troubleshooting information for the 06CC compressors. 020-611 06D/E/CC Pocket Service Guide 574-018 Failure Modes and Troubleshooting Guide 06-009 06CC Service Parts List https://bit.ly/36bz6ku https://bit.ly/3CBaDkM https://bit.ly/3buR04B TORQUE SPECIFICATIONS Table 6 — Fastener Torque Specifications...

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