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RLS-85120
Technical & service manual
Qualstar RLS-85120 Technical & Service Manual
Tape library
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Tape Library
Copyright Notice
Electromagnetic Compatibility
Technical Support Information
Table of Contents
1 Introduction
Who Should Read this Manual
Important Safety Information
2 Description and Theory of Operation
Models
General Description
Motion Systems
Sensors
Barcode Reader
Barcode Labels
Component Identification
RLS Models
Handler
Field-Replaceable Units (Frus)
3 The Operator Interface
The Standby Power Switch
The Key Locks
Control Panel
The Touch Screen
Operation, Maintenance and Configuration
Displaying the RLS Firmware Revisions
Alerts/Faults
4 The Maintenance Menu
Maintenance/Firmware
Maintenance/Display Log Page
Maintenance/Display Statistics
Maintenance/Lcd and Touchscreen/Checks Page
Maintenance/Operations Page
Demonstrations
Random Moves
5 The Private Page
Enabling the Private Screens
Setting a Password
Private/Calibration Page
Cartridge Present and Clear Sensor Calibration Screen
Valids and Rho Elevator Corrections Screen
Theta and y Corrections Screen
Z Corrections Screen
Private/Configuration Page
Private/Display Satellite
Display Satellite/Backplane Screen
Display Satellite/Carriage Screen
Display Satellite/ Elevator Screen
Display Satellite/Magazine Screen
Display Satellite/Sensor Screen
Display Satellite/Theta Screen
Display Satellite/Y Screen
Display Satellite/Z Screen
Private/Display Drive Page
Display Drive Screen
Private/Display Location Page
6 Power up Troubleshooting
Faults Without Fault Messages
When the Power Is Turned On: no Motion Occurs, the Standby Power Switch Does Not Illuminate, the Power-Indicating LED on the Power Supply (Rear of RLS) Is Dark
When the Power Is Turned On: the Handler Moves Normally, the Standby Power Switch Illuminates, the Control Panel Touch Screen Is Not Illuminated
7 Field-Replaceable Units (Frus)
Introduction
Field Upgrades
Required Tools and Materials
Rack-Mounted Libraries
Storage Matrices
Removing a Storage Matrix
Replacing a Storage Matrix
Storage Matrix Assembly Blank
Removing a Storage Matrix Assembly Blank
Replacing a Storage Matrix Assembly Blank
Executive PCBA
Executive PCBA Removal Procedure
Executive PCBA Replacement
Power Supply 275W
Removal of a Single Power Supply
Replacement of a Single Power Supply
Hot Removal of a Redundant N+1 Power Supply
Hot Replacement of a Redundant N+1 Power Supply
Cover Power Plate
Cover Power Plate Removal Procedure
Cover Power Plate Replacement
Carriage Assembly
Carriage Assembly Removal Procedure
Carriage Assembly Replacement
User Interface Panel Assembly
User Interface Panel Assembly Removal Procedure
User Interface Panel Assembly Replacement
Drive Filler Assembly
Drive Filler Assembly Removal Procedure
Drive Filler Assembly Replacement
Tape Drive Assemblies
Tape Drive Assembly Removal Procedure
Tape Drive Assembly Replacement
Rack Mounting Kit RLS 8500
Rack Mounting Kit Removal Procedure
Rack Mounting Kit Replacement
Air Filters
Replacing an Air Filter in a RLS-85XX Library
Replacing an Air Filter in a RLS-8350 Library
Fastpass Elevator Assembly
Fastpass Elevator Assembly Removal Procedure
Fastpass Elevator Assembly Replacement
Library Calibration Procedure
8 Updating
Firmware Replacement
Determining the Current Firmware Revision
Firmware Update Via Q-Link
9 RLS Expansions
Introduction
Model Expansions
Installing a Model Expansion Kit
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RLS-8350/85XX Series
Tape Library
Technical Service Manual
Document No. 511010 Rev. 07-01-19
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Summarization of Contents
1. Introduction
1.1 Who Should Read This Manual
Identifies the target audience and purpose of the manual.
1.2 Important Safety Information
Outlines critical safety precautions for operating and servicing the RLS.
2. Description and Theory of Operation
2.1 Models
Details the different RLS models, their features, and specifications.
2.2 General Description
Provides an overview of the RLS architecture, motion systems, and sensors.
2.2.1 Motion Systems
Explains the robotic cartridge handling mechanism and its components.
2.2.2 Sensors
Describes the various sensors used for position detection and error checking.
3. The Operator Interface
3.1 The Standby Power Switch
Explains the function and operation of the library's standby power switch.
3.2 The Key Locks
Describes the security locks for storage matrices and their function.
3.3 Control Panel
Details the RLS control panel, its display, and input methods.
3.3.1 The Touch Screen
Explains the touch screen interface and navigation between main pages.
4. The Maintenance Menu
4.1 Maintenance/Firmware Pages
Explains how to identify and manage satellite firmware revisions.
4.2 Maintenance/Display Log Page
Details how to access and interpret system activity logs for troubleshooting.
4.3 Maintenance/Display Statistics Pages
Covers viewing event summaries and operational statistics.
4.4 Maintenance/LCD and Touchscreen/Checks Page
Provides utilities for testing the LCD and touchscreen functionality.
5. The Private Page
5.1 Enabling the Private Screens
Guides on enabling and accessing the password-protected Private screens.
5.1.1 Setting a Password
Details the procedure for setting passwords for Private screen access.
5.2 Private/Calibration Page
Introduces the calibration functions for adjusting mechanical tolerances.
5.2.1 Cartridge Present and Clear Sensor Calibration Screen
Explains sensor calibration parameters and values.
6. Power Up Troubleshooting
6.1 Faults without Fault Messages
Lists common failures that prevent RLS operation without error messages.
7. Field–Replaceable Units (FRUs)
7.1 Introduction
Introduces FRUs, their availability, and replacement procedures.
7.2 Field Upgrades
Lists available upgrades for RLS models and installation overview.
7.3 Required Tools and Materials
Lists general tools needed for FRU replacement.
7.4 Rack-Mounted Libraries
Discusses FRU replacement for libraries installed in racks.
7.5 Storage Matrices
7.5.1 Removing a Storage Matrix
Provides step-by-step instructions for removing a storage matrix.
7.5.2 Replacing a Storage Matrix
Provides step-by-step instructions for replacing a storage matrix.
7.6 Storage Matrix Assembly Blank
7.6.1 Removing a Storage Matrix Assembly Blank
Step-by-step guide for removing a blank storage matrix assembly.
7.6.2 Replacing a Storage Matrix Assembly Blank
Step-by-step guide for replacing a blank storage matrix assembly.
7.7 Executive PCBA
7.7.1 Executive PCBA Removal Procedure
Step-by-step guide for removing the Executive PCBA.
7.7.2 Executive PCBA Replacement
Step-by-step guide for replacing the Executive PCBA.
7.8 Power Supply 275W
7.8.1 Removal of a Single Power Supply
Step-by-step guide to removing a single power supply unit.
7.8.3 Hot Removal of a redundant N+1 Power Supply
Procedure for safely removing a redundant power supply while unit is on.
7.8.4 Hot Replacement of a redundant N+1 Power Supply
Procedure for safely replacing a redundant power supply while unit is on.
7.9 Cover Power Plate
7.10 Carriage Assembly
7.10.1 Carriage Assembly Removal Procedure
Step-by-step guide for removing the carriage assembly.
7.10.2 Carriage Assembly Replacement
Step-by-step guide for replacing the carriage assembly.
7.11 User Interface Panel Assembly
7.11.1 User Interface Panel Assembly Removal Procedure
Step-by-step guide for removing the user interface panel.
7.11.2 User Interface Panel Assembly Replacement
Step-by-step guide for replacing the user interface panel.
7.12 Drive Filler Assembly
7.12.1 Drive Filler Assembly Removal Procedure
Step-by-step guide for removing a drive filler assembly.
7.12.2 Drive Filler Assembly Replacement
Step-by-step guide for replacing a drive filler assembly.
7.13 Tape Drive Assemblies
7.13.1 Tape Drive Assembly Removal Procedure
Step-by-step guide for removing a tape drive assembly.
7.13.2 Tape Drive Assembly Replacement
Step-by-step guide for replacing a tape drive assembly.
7.14 Rack Mounting Kit RLS 8500
7.14.1 Rack Mounting Kit Removal Procedure
Step-by-step guide for removing the rack mounting kit.
7.14.2 Rack Mounting Kit Replacement
Step-by-step guide for installing the rack mounting kit.
7.15 Air Filters
7.15.1 Replacing an Air Filter in a RLS-85XX library
Specific instructions for replacing air filters in RLS-85XX models.
7.15.2 Replacing an Air Filter in a RLS-8350 library
Specific instructions for replacing air filters in RLS-8350 models.
7.16 FastPass Elevator Assembly
7.16.1 FastPass Elevator Assembly Removal Procedure
Step-by-step guide for removing the elevator assembly.
7.17 Library Calibration Procedure
8. Updating
8.1 Firmware Replacement
Explains the RLS firmware architecture and replacement process.
8.2 Determining the Current Firmware Revision
Guides on how to check current firmware versions via the Maintenance menu.
8.3 Firmware Update via Q-Link
Provides instructions for updating RLS firmware using the Q-Link interface.
9. RLS Expansions
9.1 Introduction
Introduces RLS expansion kits and their purpose.
9.2 Model Expansions
Details the process of installing expansion kits for model upgrades.
9.2.1 Installing a Model Expansion Kit
Step-by-step guide for installing a storage matrix expansion kit.
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