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Manuals
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Wacker Neuson Manuals
Heater
HI400HD G
Operator's manual
Wacker Neuson HI400HD G Operator's Manual
Indirect-fired
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
CALIFORNIA Proposition 65 Warning
Foreword
Table of Contents
10 Schematics
1 Safety Information
Signal Words Used in this Manual
Machine Description and Intended Use
Operating Safety
Safety Guidelines for Gas-Fired Machines
Safety Guidelines for Operating Combustion Burners
Service Safety
2 Labels
Label Locations-HI400 HD D
Label Locations-HI400 HD G
Label Meanings
3 Lifting and Transporting
4 Operation
Preparing the Machine for First Use
Installing the Axle and Wheels
Installing the Front Duct Adapter
Blower Duct Heater Option
Installing the Rear Duct Adapter (Optional)
Control and Component Locations
Adjusting the Handle Height
Positioning the Machine
Electrical and Grounding
Control Panel-Oil Burner (D Models)
Recommended Fuels and Fuel Blending Guide
Inspecting the Fuel Hose
Control Panel-Gas Burner (G Models)
Gas Installation and Setup (G Models)
Connecting the Gas Line (G Models)
Setting the Gas Selector Valve (G Models)
Venting the Machine
Flex Ducting Options
Ducting Guidelines
Installing the Remote Thermostat or Receptacle Cap
Connecting Power to the Machine
Before Starting
Cold Weather Start-Up
Starting the Machine (D Models)
Starting the Machine (G Models)
High and Low Voltage Protection (G Models)
Stopping
Installing and Using the Remote Thermostat
Operating at High Elevations (D Models)
5 Accessories
Available Accessories
6 Setting up the Burner
Removing the Access Cover
Removing and Installing the Burner
Setting up the Burner
Adjusting the Gas Pressure (G Models)
Inspecting the Oil Burner Electrodes (D Models)
Checking and Changing the Burner Nozzle (D Models)
Checking and Adjusting the Air Damper
Checking and Adjusting the Fuel Pressure
7 Maintenance
Periodic Maintenance Schedule
Inspecting the Heat Exchanger
Changing the Fuel Heater Filter (D Models)
Inspecting and Cleaning the Cadmium (CAD) Cell
Cleaning the Fan Blades and Motor
Cleaning the Interior Shell
Inspecting the Flame Head
Inspecting the Electrical Connections
Cleaning the Machine
8 Basic Troubleshooting
9 Technical Data
Machine
Hi400Hd D
10 Schematics
Hi400Hd D
Components
Hi400Hd G (2014)
L Nyl/Gn
Bk Wh
Wh Bk
Rd Rd Wh
Yl Wh
Gy Bk
Bu Wh
Components (2014)
Hi400Hd G (2015)
Components (2015)
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Starting the Machine (D Models)
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Basic Troubleshooting
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Hi400Hd D
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Type
Document
Date
Revision
Language
Operator's Manual
Indirect-Fired Air Heaters
HI400HD D
HI400HD G
HI400HD D, HI400HD G
5000192824
0419
12
EN
5 0 0 0 1 9 2 8 2 4
Table of
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Summarization of Contents
Safety Information
Signal Words Used in this Manual
Explains DANGER, WARNING, CAUTION, NOTICE, and NOTE signal words.
Machine Description and Intended Use
Details the heater's components and its intended applications.
Operating Safety
Outlines procedures and precautions for safe machine operation.
Safety Guidelines for Gas-Fired Machines
Provides safety guidelines for operating gas-fired machines.
Safety Guidelines for Operating Combustion Burners
Safety instructions for operating the combustion burners.
Service Safety
Safety precautions to follow when servicing or maintaining the machine.
Labels
Label Locations—HI400 HD D
Identifies the location of labels on the HI400 HD D model.
Label Locations—HI400 HD G
Identifies the location of labels on the HI400 HD G model.
Label Meanings
Explains the meaning and purpose of various labels found on the machine.
Lifting and Transporting
3 Lifting and Transporting
Guidelines for safely lifting and transporting the machine.
Operation
Preparing the Machine for First Use
Steps to take before operating the machine for the first time.
Installing the Axle and Wheels
Procedure for installing the axle and wheels onto the machine.
Installing the Front Duct Adapter
Instructions for attaching the front duct adapter.
Control and Component Locations
Identifies the location of controls and major components on the machine.
Positioning the Machine
Guidelines for safely positioning the heater for operation.
Electrical and Grounding
Procedures for connecting power and ensuring proper electrical grounding.
Control Panel—Oil Burner (D Models)
Explains the control panel layout and functions for oil burner models.
Recommended Fuels and Fuel Blending Guide
Lists recommended fuels and blending guidelines for optimal performance.
Control Panel—Gas Burner (G Models)
Explains the control panel layout and functions for gas burner models.
Gas Installation and Setup (G models)
Steps for installing and setting up gas-fired models.
Venting the Machine
Instructions and guidelines for properly venting the machine's exhaust.
Flex Ducting Options
Details available flexible ducting options and their specifications.
Before Starting
Lists essential checks to perform before starting the machine.
Starting the Machine (D models)
Step-by-step guide for starting the machine (D models).
Starting the Machine (G models)
Step-by-step guide for starting the machine (G models).
Stopping
Procedure for safely stopping the machine.
Accessories
Available Accessories
Lists and describes optional accessories available for the machine.
Setting up the Burner
Removing the Access Cover
Instructions on how to remove the machine's access cover.
Removing and Installing the Burner
Steps for removing and reinstalling the burner assembly.
Setting up the Burner
Procedures for setting up and adjusting the burner.
Adjusting the Gas Pressure (G Models)
Guide for adjusting the gas pressure on G models.
Inspecting the Oil Burner Electrodes (D models)
Procedure for inspecting oil burner electrodes.
Checking and Changing the Burner Nozzle (D models)
Steps for checking and changing the burner nozzle.
Checking and Adjusting the Air Damper
Procedure for checking and adjusting the air damper.
Checking and Adjusting the Fuel Pressure
Steps to check and adjust the fuel pressure for optimal performance.
Maintenance
Periodic Maintenance Schedule
Schedule outlining periodic maintenance tasks and intervals.
Inspecting the Heat Exchanger
Procedure for inspecting the heat exchanger for damage or leaks.
Changing the Fuel Heater Filter (D models)
Steps for changing the fuel heater filter on D models.
Inspecting and Cleaning the Cadmium (CAD) Cell
Instructions for inspecting and cleaning the CAD cell.
Cleaning the Fan Blades and Motor
Procedure for cleaning the fan blades and motor.
Cleaning the Interior Shell
Guidelines for cleaning the interior shell.
Inspecting the Flame Head
Procedure for inspecting the flame head for wear, cleanliness, and stress.
Cleaning the Machine
Guidelines for cleaning various parts of the machine.
Basic Troubleshooting
Basic Troubleshooting
Common problems, their causes, and suggested remedies.
Technical Data
Machine
Presents detailed technical specifications for the machine models.
Schematics
HI400HD D
Electrical schematic diagram for the HI400HD D model.
Components
Lists and identifies electrical components used in the schematics.
HI400HD G (2014)
Electrical schematic diagram for the HI400HD G (2014) model.
Components (2014)
Lists and identifies electrical components for the 2014 model.
HI400HD G (2015)
Electrical schematic diagram for the HI400HD G (2015) model.
Components (2015)
Lists and identifies electrical components for the 2015 model.
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