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Wacker Neuson Cub 200 Operator's Manual

Indirect-fired air heaters
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OPERATOR'S MANUAL
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0170893en
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Indirect-fired Air
Heaters
Cub 200/300/300 HD
006

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Summary of Contents for Wacker Neuson Cub 200

  • Page 1 0170893en 0809 Indirect-fired Air Heaters Cub 200/300/300 HD OPERATOR’S MANUAL...

  • Page 3: Foreword

    California to cause cancer and birth defects or other reproductive harm. This manual provides information and procedures to safely operate and maintain this Wacker Neuson model. For your own safety and protection from injury, carefully read, understand and observe the safety instructions described in this manual.
  • Page 4 Foreword Notes: wcghi_tx000001gb diesel.fm...

  • Page 5: Table Of Contents

    Table of Contents Foreword Safety Information Operating Safety .................. 7 Operator Safety while using Combustion Burners ....... 8 Service Safety ..................8 Label Locations .................. 10 Label Descriptions ................11 Operation System Description ................15 Installing the Lift Brackets ..............15 System Component Locations ............
  • Page 6 4.12 Fuel Blend Guide .................39 4.13 Transporting ..................40 4.14 List of Abbreviations ................41 4.15 Troubleshooting ...................42 4.16 Cub 200/300 Wiring Schematic ............44 4.17 Cub 300 HD Wiring Schematic ............44 4.18 Schematic Legend ................45 Technical Data Machine Technical Data ..............47 ghi_bo0170893en_006TOC.fm...

  • Page 7: Safety Information

    Cub 200/300/300 HD Safety Information Safety Information This manual contains DANGER, WARNING, CAUTION, NOTICE, and NOTE callouts which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service. This is the safety alert symbol. It is used to alert you to potential personal injury hazards.

  • Page 8: Operator Safety While Using Combustion Burners

    Safety Information Cub 200/300/300 HD 2.1.3 Keep unauthorized personnel, children, and pets away from the machine. 2.1.4 Always operate machine with all safety devices and guards in place and in working order. Do not modify or defeat safety devices. Do not operate machine if any safety devices or guards are missing or inoperative.
  • Page 9 Cub 200/300/300 HD Safety Information 2.3.1 ALWAYS replace the safety devices and guards after repairs and maintenance. 2.3.2 Keep the machine clean and labels legible. Replace all missing and hard-to-read labels. Labels provide important operating instructions and warn of dangers and hazards.

  • Page 10: Label Locations

    Safety Information Cub 200/300/300 HD Label Locations wcghi_si000212gb.fm...

  • Page 11: Label Descriptions

    Cub 200/300/300 HD Safety Information Label Descriptions Ref. Label Label Text Danger! Hazardous voltage. Do not oper- ate without this cover in place. Disconnect and lock out power source before opening panel. Could cause severe injury or death. Warning: Blower can automatically start which can cause serious injury.
  • Page 12 Safety Information Cub 200/300/300 HD Ref. Label Label Text Using a heater indoors can kill you in min- utes. Heater exhaust contains carbon mon- oxide. This is a poison you cannot see or smell. During indoor operation, vent exhaust gas outdoors. Refer to Operator's Manual.
  • Page 13 Cub 200/300/300 HD Safety Information Ref. Label Label Text Diesel fuel blend guide. This label indicates the recommended fuel blending values for diesel fuel usage. Tie-down point. Machine rating label: This label indicates rating information for the machine. Weight/mass label: This label indicates the total weight of the machine, including the trailer and a full fuel tank.
  • Page 14 Safety Information Cub 200/300/300 HD Ref. Label Label Text A nameplate listing the model number, item number, revision number, and serial num- ber is attached to each unit. Please record the information found on this plate so it will be available should the nameplate become lost or damaged.

  • Page 15: Operation

    Do not use the machines for any other purpose. Installing the Lift Brackets See graphic ghi_gr005931 Before attempting to lift the Cub 200 and 300 models, the lift brackets must be installed. 3.2.1 Remove the machine from the crate.

  • Page 16: System Component Locations

    Operation Cub 200/300/300 HD System Component Locations Component Component Fuel tank Air outlet Flue collar (vent) Burner access panel Handle (and base) Control panel Blower Fuel oil filter Lifting device Duct adapter wcghi_tx000720gb.fm...

  • Page 17: Mounting The Handle And Base Assembly

    Cub 200/300/300 HD Operation Mounting the Handle and Base Assembly See graphics: wcghi_003991 and ghi_gr005319 The Cub series Air Heater machines are shipped partially assembled. Before operating either machine, use the following procedure to mount the handles and base assembly. This assembly includes the handle, base support, and wheels with axles.

  • Page 18: Machine Location

    Operation Cub 200/300/300 HD Machine Location The Air Heater machines may be located outdoors or in any environment that requires heating. When locating a machine within the area to be heated, the exhaust gases must be vented to the outdoors.
  • Page 19 Cub 200/300/300 HD Operation Exhaust gas from this machine CAN KILL YOU IN MINUTES. The exhaust contains carbon monoxide, a deadly poison you can not see or smell. This machine must be properly vented to reduce the risk of WARNING carbon monoxide poisoning.

  • Page 20: Connecting Power To The Machine

    Operation Cub 200/300/300 HD Connecting Power to the Machine Fire and electric shock hazard. High voltage can cause severe injury or death. This unit must be electrically grounded. Do NOT use adapters. WARNING The Air Heater machines come equipped with power cords. Connect the power cord to a grounded outlet rated for 115V, 60 Hz, 15A.

  • Page 21: Control Panel

    Cub 200/300/300 HD Operation Control Panel Component Function Remote thermostat The remote thermostat receptacle (shown with protective receptacle cap installed) is used for connecting an optional remote thermostat Burner fault lamp and reset The dual function burner fault lamp and reset button: button (dual function).

  • Page 22: Starting The Machine

    Operation Cub 200/300/300 HD 3.10 Starting the Machine 3.10.1 Perform the necessary preliminary checks. See section Preliminary Checks. 3.10.2 If using the remote thermostat, connect it to the control panel at the remote thermostat receptacle. Place the remote thermostat in the area to be heated.

  • Page 23: Starting The Machine In (Extreme) Cold Weather

    Cub 200/300/300 HD Operation 3.11 Starting the Machine in (Extreme) Cold Weather In temperatures below 32°F (0°C), it may be necessary to preheat the fuel inside the fuel filter canister. The fuel filter and nozzle contain low- wattage heating elements that are controlled by a thermostat and are specifically designed for this purpose.

  • Page 24: Shutting Down The Machine

    Operation Cub 200/300/300 HD 3.12 Shutting Down the Machine Electric shock and cutting injury hazard! At temperatures above 104°F (40°C), electric power is available at the supply blower even with the operation mode switch in the OFF position. Always remove all power WARNING to the machine before servicing it.

  • Page 25: Using The Remote Thermostat

    Cub 200/300/300 HD Operation 3.13 Using the Remote Thermostat See Graphic: wcghi_gr004009 In order for the machine to function, the remote thermostat (b) or the receptacle cover (a) must be installed into the control panel. To use the remote thermostat: 3.13.1 Plug (c) the remote thermostat into the control panel.
  • Page 26 Operation Cub 200/300/300 HD Notes: wcghi_tx000720gb.fm...

  • Page 27: Maintenance

    Cub 200/300/300 HD Maintenance Maintenance Periodic Maintenance Schedule Prior to first As needed or Every 1200 seasonal use during regular hours maintenance or yearly Replace the burner nozzle Replace the fuel filter Inspect the burner electrodes Inspect and clean the Cadmium (CAD) cell.

  • Page 28: Removing And Installing The Burner Assembly

    Maintenance Cub 200/300/300 HD Removing and Installing the Burner Assembly See graphic: wcghi_gr004015 Before performing any maintenance on the burner assembly, it must be removed from the machine. To remove or install the burner assembly perform the following procedure: Removal: 4.2.1...
  • Page 29 Cub 200/300/300 HD Maintenance wcghi_tx000721gb.fm...

  • Page 30: Replacing The Burner Nozzle

    Maintenance Cub 200/300/300 HD Replacing the Burner Nozzle See Graphic: wcghi_gr004016 To replace the burner nozzle, carry out the following procedure: Removal: 4.3.1 Remove the burner. See section Removing and Installing the Burner Assembly. 4.3.2 Place an adjustable wrench on the large fitting (1) on the nozzle base (3).

  • Page 31: Replacing The Fuel Filter

    Cub 200/300/300 HD Maintenance Replacing the Fuel Filter See Graphic: wcghi_gr004019 Hot surface hazard. The external surface of the fuel filter may be hot. CAUTION • Allow the machine to cool before servicing. • Wear safety gloves. Hot fluids. The fuel inside the filter canister may be hot.

  • Page 32: Inspecting And Aligning The Burner Electrodes

    Maintenance Cub 200/300/300 HD Inspecting and Aligning the Burner Electrodes See graphic: wcghi_gr004020 To inspect and align the burner electrodes, carry out the following procedure. Inspection: 4.5.1 Remove the burner assembly. See section Removing and Installing the Burner Assembly. 4.5.2 Inspect the electrodes for the following: •...

  • Page 33: Inspecting And Cleaning The Cadmium (Cad) Cell

    Cub 200/300/300 HD Maintenance Inspecting and Cleaning the Cadmium (CAD) Cell See Graphic: wcghi_gr004021 To inspect and clean the CAD cell, carry out the following procedure. 4.6.1 Remove the burner assembly. See section Removing and Installing the Burner Assembly. 4.6.2 Twist and pull out the plastic protective holder (1) off the base of the burner assembly.

  • Page 34: Checking And Adjusting The Fuel Pressure

    Maintenance Cub 200/300/300 HD Checking and Adjusting the Fuel Pressure See Graphic: wcghi_gr004025 To check the fuel pressure a pressure gauge is needed. To check and/ or adjust the fuel pressure, carry out the following procedure: 4.7.1 Shut down the machine and allow it to cool.
  • Page 35 Cub 200/300/300 HD Maintenance wcghi_tx000721gb.fm...

  • Page 36: Cleaning The Fan Blades And Motor

    Maintenance Cub 200/300/300 HD Cleaning the Fan Blades and Motor See graphic: wcghi_gr004030 To clean the fan blades and motor, carry out the following procedure: 4.8.1 Shut down the machine and allow it to cool. 4.8.2 Disconnect the power cord from the power source.

  • Page 37: Cleaning The Interior Shell

    Cub 200/300/300 HD Maintenance Cleaning the Interior Shell See graphic: wcghi_gr004029 To clean the interior shell, carry out the following procedure: 4.9.1 Shut down the machine and allow it to cool. 4.9.2 Disconnect the power cord from the power source.

  • Page 38: Inspecting The Flame Head

    Maintenance Cub 200/300/300 HD 4.10 Inspecting the Flame Head See Graphic: wcghi_gr004028 To inspect the flame head, carry out the following procedure: 4.10.1 Remove the burner assembly. See section Removing and Installing the Burner Assembly. 4.10.2 Mark the location of the air lock sleeve (c) with a pencil.

  • Page 39: Inspecting The Electrical Connections

    Cub 200/300/300 HD Maintenance 4.11 Inspecting the Electrical Connections After disconnecting the power cord, check all electrical connections for the following: • Proper connections. Be sure that all connections are complete and tight. • Corrosion. Clean or replace if necessary.

  • Page 40: Transporting

    Maintenance Cub 200/300/300 HD 4.13 Transporting Cub series Air Heater machines must be supported by use of blocks during transport. NOTICE: DO NOT strap or chain down the unit with the foot or wheels in contact with the transporter. •...

  • Page 41: List Of Abbreviations

    Cub 200/300/300 HD Maintenance 4.14 List of Abbreviations ampere (unit of electrical current) above sea level British Thermal Unit °C Celsius (metric unit of temperature) °F Fahrenheit (unit of temperature) square foot/square feet (measurement of area) ft.lbs. foot pounds (unit of torque)

  • Page 42: Troubleshooting

    Note: The following symptoms and remedies are some of the more common issues that have arisen during the history of these machines. These do not represent all the possibilities. If you need advanced troubleshooting assistance, please contact Wacker Neuson Product Support. Symptom...
  • Page 43 Cub 200/300/300 HD Maintenance Notes: wcghi_tx000721gb.fm...

  • Page 44: Cub 200/300 Wiring Schematic

    Maintenance Cub 200/300/300 HD 4.16 Cub 200/300 Wiring Schematic 4.17 Cub 300 HD Wiring Schematic wcghi_tx000721gb.fm...

  • Page 45: Schematic Legend

    Cub 200/300/300 HD Maintenance 4.18 Schematic Legend Ref. Description Ref. Description Fuel solenoid valve Pressure switch Photo cell Push button reset light Fuse Heated filter ON-OFF switch Relay Motor Temperature limit control Power light Capacitor Remote thermostat Air temperature switch...
  • Page 46 Maintenance Cub 200/300/300 HD wcghi_tx000721gb.fm...

  • Page 47: Technical Data

    Cub 200/300/300 HD Technical Data Technical Data Machine Technical Data Item Number 0620204 0620233 0620253 Model 0620262 Cub 300 Cub 300 HD Cub 200 Units Heat input BTU/hr 180,000 289,000 289,000 Heat output BTU/hr 147,000 232,000 232,000 Air flow cfm 1300...
  • Page 48 Technical Data Cub 200/300/300 HD wcghi_td000213gb.fm...
  • Page 50 Fax: +49 - (0)89-3 54 02-390 Wacker Neuson Corporation · P.O. Box 9007 · Menomonee Falls, WI 53052-9007 · Tel. : (262) 255-0500 · Fax: (262) 255-0550 · Tel. : (800) 770-0957 Wacker Neuson Limited - Room 1701–03 & 1717–20, 17/F. Tower 1, Grand Century Place, 193 Prince Edward Road West, Mongkok, Kowloon, Hongkong.
  • Page 51 0620253 05.2010 Portable Indirect Air Heaters Fahrbare Kaminheizgeräte Calentadores de aire indirectos portátiles Réchauffeurs indirects d'air (portatifs) CUB 300HD Parts Book Ersatzteile Lista de Repuestos Liste de Pièces de Rechange www.wackerneuson.com...
  • Page 53 Nameplate CUB 300HD Typenschild Plaque signalétique Placa de Identificación A nameplate listing the Model Number, Item Number, Revision, and Serial Number is attached to each unit. Please record the information found on this plate so it will be available should the nameplate become lost or damaged. When ordering parts or requesting service information, you will always be asked to specify the model, item number, revision number, and serial number of the unit.
  • Page 54 Part Numbers - Boldface CUB 300HD Fettgedruckte Artikelnummern Números de partes en negritas Numéros de pièce - en caractères gras Part Numbers appearing in boldface type are recommended spare parts. This means that these parts are subject to wear under normal operating conditions and may require periodic service or replacement.
  • Page 55 Table of Contents CUB 300HD Inhaltsverzeichnis Indice Table des matières Heater Heizung Calentador Réchauffeur Frame/Components Rahmen/Bestandteile Chasis/Componentes Châssis/Composants Labels Aufkleber Calcomanias Autocollants 0620253 - 105...
  • Page 56 Heater CUB 300HD Heizung Calentador Réchauffeur 0620253 - 105...
  • Page 57 Heater CUB 300HD Heizung Calentador Réchauffeur Measurem./Abm. Norm Ref. Part No. Qty. Description Descripción Pos. Artikel Nr. Beschreibung Description Sealant Torque/Drehm. Schmierstoff Ventilador 0172597 Gebläserad Ventilateur Motor-fan Motor-ventilador 0172598 Motor, Lüfter Moteur - ventilateur Adapter fan Ventilador adaptador 0172092 Adapter, Lüfter Adaptateur, ventilateur Capacitor-fan Condensador-ventilador...
  • Page 58 Heater CUB 300HD Heizung Calentador Réchauffeur 0620253 - 105...
  • Page 59 Heater CUB 300HD Heizung Calentador Réchauffeur Measurem./Abm. Norm Ref. Part No. Qty. Description Descripción Pos. Artikel Nr. Beschreibung Description Sealant Torque/Drehm. Schmierstoff Reset-pushbutton Restablecimiento-botón 27 0170287 Rückstellungsdrucktaste Réinitialisation - bouton - poussoir Plug-thermostat Tapón-termostato 28 0172109 Stecker, Temperaturregler Fiche - thermostat Thermostat socket Toma para el termostato 29 0170313...
  • Page 60 Heater CUB 300HD Heizung Calentador Réchauffeur 0620253 - 105...
  • Page 61 Heater CUB 300HD Heizung Calentador Réchauffeur Measurem./Abm. Norm Ref. Part No. Qty. Description Descripción Pos. Artikel Nr. Beschreibung Description Sealant Torque/Drehm. Schmierstoff Stack-flue Tubo-cañón 70 0172140 Schacht, Luftklappe Cheminée - conduit Clip-cover Sujetador-tapa 71 0172141 Klemme, Abdeckung Couvre - attache Panel-bottom Panel inferior 72 0172616...
  • Page 62 Frame/Components CUB 300HD Rahmen/Bestandteile Chasis/Componentes Châssis/Composants 0620253 - 105...
  • Page 63 Frame/Components CUB 300HD Rahmen/Bestandteile Chasis/Componentes Châssis/Composants Measurem./Abm. Norm Ref. Part No. Qty. Description Descripción Pos. Artikel Nr. Beschreibung Description Sealant Torque/Drehm. Schmierstoff Upper frame Chasis superior 0173663 Oberer Rahmen Châssis supérieur Fuel tank Depósito de combustible 0173665 Kraftstofftank Réservoir de carburant Lifting bracket Ménsula alzadora 0173671...
  • Page 64 Frame/Components CUB 300HD Rahmen/Bestandteile Chasis/Componentes Châssis/Composants 0620253 - 105...
  • Page 65 Frame/Components CUB 300HD Rahmen/Bestandteile Chasis/Componentes Châssis/Composants Measurem./Abm. Norm Ref. Part No. Qty. Description Descripción Pos. Artikel Nr. Beschreibung Description Sealant Torque/Drehm. Schmierstoff 1/4 x 3/4in Fender washer Arandela 512 0167806 Unterlegscheibe Rondelle M8 x 20 Hexagonal flange head screw Tornillo hexagonal de brida 513 0028404 Sechskantflanschschraube Vis hexagonale de bride...
  • Page 66 Labels CUB 300HD Aufkleber Calcomanias Autocollants 0620253 - 105...
  • Page 67 Labels CUB 300HD Aufkleber Calcomanias Autocollants Measurem./Abm. Norm Ref. Part No. Qty. Description Descripción Pos. Artikel Nr. Beschreibung Description Sealant Torque/Drehm. Schmierstoff Label -logo Calcomanía -logotipo 0176654 Aufkleber, Logo Autocollant - logo Label-warning Calcomania-Advertencia 0176655 Aufkleber-Warnung Autocollant-Avertissement Label-instruction plate Placa-instrucciones 0176656 Anweisungsschild Plaque d'instructions...
  • Page 68 Neuson Corporation 9007 Menomonee Falls, 53052-9007 Tel.: (262)-255-0500 Fax: (262)-255-0550 Wacker Neuson Ltd. - Tower 1, Grand Century Place - 193 Prince Edward Road West - Mongkok, Kowloon - Hong Kong, VR China - Tel: +852-3605 5360, Fax: +852-2406 6021...

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