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Leuze electronic Manuals
Security Sensors
MLD 500
Original operating instructions
Leuze electronic MLD 500 Original Operating Instructions
Multiple light beam safety devices
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Contents
Table of Contents
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Table of Contents
Table of Contents
1 About this Document
Used Symbols and Signal Words
Checklists
2 Safety
Approved Purpose and Foreseeable Improper Operation
Proper Use
Using the Laser Alignment Aid
Foreseeable Misuse
Competent Persons
Responsibility for Safety
Exemption of Liability
3 Device Description
Device Overview
Connection System
AS-I Parameter Port
Display Elements
Operating Indicators on the Transmitter
Operation Indicators on the Receiver
7-Segment Display at the Receiver
Multicolor Indicator
Integrated Laser Alignment Aid
4 Functions
Start/Restart Interlock
Contactor Monitoring
Signal Output
Range Shift
Multiscan Mode
Periodic Function Test
Muting
Timing Controlled 2-Sensor Muting
Sequence Controlled 2-Sensor Muting
Timing Controlled 4-Sensor Muting
Muting Timeout
Muting Restart
Alternative Connection for Second Muting Signal
Muting-Enable
Partial Muting
Muting Operating Modes
5 Applications
Access Guarding
6 Mounting
Arrangement of Transmitter and Receiver
Arrangement of 1-Beam Safety Sensors
Beam Heights and Ranges
Calculating the Safety Distance
Calculation of the Safety Distance for Vertical Protective Fields with Reaching over
Minimum Distance to Reflective Surfaces
Preventing Mutual Interference between Adjacent Devices
Arrangement of the Muting Sensors
Basic Information
Selecting Optoelectronic Muting Sensors
Minimum Distance for Optoelectronic Muting Sensors
Arrangement of the Muting Sensors for Timing Controlled 2-Sensor Muting
Arrangement of the Muting Sensors for Sequence Controlled 2-Sensor Muting
Arrangement of the Muting Sensors for Timing Controlled 4-Sensor Muting
Mounting the Safety Sensor
Suitable Mounting Locations
Swivel Mount (Optional)
BT-P40 Clamp Bracket (Optional)
7 Electrical Connection
Pin Assignment Transmitter and Receiver
Standard Pin Assignment
AS-I Pin Assignment
AS-I Signal Assignment
Selecting Contactor Monitoring and Start/Restart Interlock
Selecting the Muting Operating Modes
Operating Mode 1 (Muting)
Operating Mode 2 (Muting Timeout 8 H)
Operating Mode 3 (Sequence Controlled 2-Sensor Muting)
Operating Mode 4 (Sequence Controlled 2-Sensor Muting with Muting Timeout 8 H)
Operating Mode 5 (Muting-Enable)
Operating Mode 6 (Partial Muting)
8 Setting the Device into Service
Switching on
AS-I Connection Start-Up
Initial Start-Up
Exchange of AS-I Slaves
Aligning the Safety Sensor
Aligning Without Integrated Laser Alignment Aid
Aligning with Integrated Laser Alignment Aid
Required Devices and Tools
Aligning Without UDC Device Columns and Without UMC Deflecting Mirror Columns
Aligning with UDC Device Columns and with UMC Deflecting Mirror Columns
Start/Restart Button
Unlocking Start/Restart Interlock
Muting Restart
9 Testing
Before the Initial Start-Up and Following Modifications
Checklist - before the Initial Start-Up
To be Performed Periodically by Competent Persons
To be Performed Daily by the Operator
Check List - Daily or at Change of Shift
Annual Testing of Safe Switch-Off of the AS-I Connection
10 Maintenance
11 Rectifying the Fault
What to Do in Case of Failure
Operating Displays of the Leds
Error Messages 7-Segment Display
Multicolor Indicator
Error Message Query Via AS-Interface
12 Disposing
13 Service and Support
14 Technical Data
General Specifications
Dimensions, Weights
Dimensional Drawings: Accessories
15 Ordering Information and Accessories
16 EC Declaration of Conformity
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Error Messages 7-Segment Display
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MLD 300, MLD 500
Multiple Light Beam Safety Devices
O r i g i n a l o p e r a t i n g i n s t r u c t i o n s
Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com
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Summarization of Contents
About this document
Used symbols and signal words
Defines warning symbols, signal words, and terms used in the document for clarity.
Safety
Approved purpose and foreseeable improper operation
Details the intended use and potential misuse scenarios of the safety sensor.
Competent persons
Outlines the qualifications and responsibilities required for personnel handling the safety sensor.
Responsibility for safety
Defines the safety responsibilities of the manufacturer and operating company.
Device description
Device overview
Provides an overview of the MLD 300 and MLD 500 series device functions and models.
Connection system
Details the M12 connector types and pin assignments for transmitter and receiver.
Display elements
Describes the various LEDs, 7-segment display, and indicators on the devices.
Functions
Start/restart interlock
Explains the function of the start/restart interlock for safety and system control.
Muting
Explains the muting function for temporarily suppressing protective functions.
Applications
Access guarding
Illustrates applications of safety sensors for guarding danger zones and access points.
Mounting
Arrangement of transmitter and receiver
Covers general principles for mounting safety sensors and calculating safety distances.
Calculating the safety distance
Explains the formula for calculating safety distance (S = K*T + C) according to EN ISO 13855.
Arrangement of the muting sensors
Provides basic information and guidelines for selecting and arranging muting sensors.
Mounting the safety sensor
Guides on the general procedure for mounting safety sensors, including fastening types.
Electrical connection
Pin assignment transmitter and receiver
Provides pin assignment details for M12 connectors on transmitters and receivers.
Selecting contactor monitoring and start/restart interlock
Guides on configuring contactor monitoring (EDM) and start/restart interlock (RES).
Selecting the muting operating modes
Explains how to select muting operating modes using pin configurations and supply voltage.
Setting the device into service
Switching on
Describes the procedure for switching on the safety sensor and performing initial checks.
AS-i connection start-up
Covers initial start-up procedures for AS-i safety sensors, including addressing and configuration.
Aligning with integrated laser alignment aid
Details the use of the integrated laser alignment aid for precise sensor alignment.
Start/restart button
Explains the function of the start/restart button for unlocking interlocks and muting restarts.
Testing
Before the initial start-up and following modifications
Outlines tests required before initial start-up and after modifications to the machine or sensor.
To be performed periodically by competent persons
Specifies periodic testing requirements for safety sensors by qualified personnel.
To be performed daily by the operator
Details daily checks by operators to ensure safety sensor functionality and detect tampering.
Maintenance
Rectifying the fault
What to do in case of failure?
Guides users on troubleshooting and identifying faults using display elements and error messages.
Operating displays of the LEDs
Explains the meaning of LED states on the transmitter and receiver for fault diagnosis.
Error messages 7-segment display
Lists error codes displayed on the 7-segment display and their corresponding causes and measures.
Disposing
Service and support
Technical data
General specifications
Presents technical specifications including beam data, safety ratings (SIL, PL), and operating conditions.
Dimensions, weights
Lists the dimensions and weights of various MLD series devices and accessories.
Ordering information and accessories
Product designation of the safety sensor: MLDxyy-zab/t
Explains the product designation structure for ordering MLD safety sensors.
EC Declaration of Conformity
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