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Fristam FP/FPX Series Pump
1
INSTRUCTION AND MAINTENANCE MANUAL:
FP
FPX S
Pumps (Original Instructions)
AND
ERIES
SANITARY CENTRIFUGAL PUMPS

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  • Page 1 Fristam FP/FPX Series Pump INSTRUCTION AND MAINTENANCE MANUAL: FPX S Pumps (Original Instructions) ERIES SANITARY CENTRIFUGAL PUMPS...
  • Page 2: Safety

    It absorbs vibrations and noise. The flange support also fastens the pump to the floor (or adjustable base). The FP series is available with either a single or double mechanical seal.
  • Page 3: Table Of Contents

    Fristam FP/FPX Series Pump AbLE OF ONTENTS ............................2 afety ........................4 echnical nformation ..................5 ecommended reventive aintenance ........................6 ePlacement ....................6 iSaSSembly (fP o ) ........7 dditional iSaSSembly for ouble echanical ealS .......................8 SSembly .........................10 ingle SSembly ..................11 ingle Plit entered SSembly...
  • Page 4: Echnical Nformation

    Fristam FP/FPX Series Pump EChNICAL NFORMATION PECIFICATIONS Maximum Inlet Pressure ........................150 PSI Temperature Range ........................-40°F - 400°F Noise Level ..........................60 - 85 dB(A) ATERIALS OF ONSTRUCTION Primary Product Contact Components ..................AISI 316L Cover Gasket ........................BUNA (standard) Also available in ..............
  • Page 5: Recommended Preventive Maintenance

    Fristam FP/FPX Series Pump All models ...........................0.05 mm (0.002”) MPELLER OUSING OVER 700, 710, 720, 740, 1740............0.5 mm (0.020”) ..0.5 mm (0.020”) 352..................0.5 mm (0.020”) ..1 mm (0.040”) 353, 1050................1 mm (0.040”) ... 0.5 mm (0.020”) 354..................
  • Page 6: Seal Replacement

    Fristam FP/FPX Series Pump EPLACEMENT Begin all pump maintenance by disconnecting the energy source to the pump. Observe all lock out/tag out procedures as outlines by ANSI Z244.1-1982 and OSHA 1910.147 to prevent accidental start-up and injury. OOLS FOR EPLACEMENT 15/16”...
  • Page 7: A Dditional D Isassembly For P Ump H Ead A Ssembly

    Using some of the old components may reduce seal life. For double mechanical seals only (FP Series only), first install the rear seal components. Note: this includes the seal washer, the seal o-ring, the...
  • Page 8 Fristam FP/FPX Series Pump c) Install the stationary seal into the housing hub with the smaller face entering the hub first. For the Silicon Carbide Stationary Seal design (Figures 18 and 21) - install the front half of the stationary seal into the housing hub with the smaller face side first. Then install the rear half of the stationary seal.
  • Page 9 Fristam FP/FPX Series Pump m) Rotate the pump shaft so the keyway is on top. Now slide the rotating seal assembly which in- cludes: the rotating seal, the seal o-ring, the seal washer, the seal spring and the seal driver onto the pump shaft.
  • Page 10: Single Seal Assembly

    Fristam FP/FPX Series Pump INGLE SSEMbLY...
  • Page 11: Ssembly

    Fristam FP/FPX Series Pump INGLE SSEMbLY PLIT ENTERED STYLE...
  • Page 12: Double Seal Assembly

    Fristam FP/FPX Series Pump OUbLE SSEMbLY...
  • Page 13: Ssembly

    Fristam FP/FPX Series Pump OUbLE SSEMbLY PLIT ENTERED STYLE...
  • Page 14: Pump Disassembly

    Fristam FP/FPX Series Pump UMP ShAFT AND OTOR EPLACEMENT Begin all pump maintenance by disconnecting the energy source to the pump. Observe all lock out/tag out procedures as outlined by ANSI Z244.1-1982 and OSHA 1910.147 to prevent accidental start-up and injury. OOLS FOR UMP ShAFT AND OTOR...
  • Page 15: Otor Eplacement

    Fristam FP/FPX Series Pump OTOR EPLACEMENT EMOVAL Loosen the motor bolts (28) with a wrench and remove the bolts and lock washers (27) that pass through the flange support (2) and thread into the C-face of the motor. For 324 and 326 TSD frame motors, use two wrenches to remove the bolts and lock washers that pass through the flange support and thread into the D-face motor.
  • Page 16 Fristam FP/FPX Series Pump d) With the shaft collar still loose, push the shaft slightly forward to leave room to adjust the gap. e) Place the correct feeler gauge behind two blades of the impeller. Figure 25 f) Using a soft-faced hammer, tap on the front of the impeller nut until the impeller is snug against the feeler gauge (Figure 25).
  • Page 17: S Ingle F Lange A Ssembly D Rawing

    Fristam FP/FPX Series Pump FPX FLANGE ASSEMBLY FPX SINGLE MECHANICAL SEAL & SHAFT ASSEMBLY FP FLANGE ASSEMBLY FP DOUBLE MECHANICAL SEAL & SHAFT ASSEMBLY FP & FPX S INGLE LANGE SSEMbLY Motor Retaining Ring Flange Support Stationary Seal O-ring Guard Nut Stationary Seal Shaft Guard Flat Gasket...
  • Page 18 Fristam FP/FPX Series Pump FPX SINGLE MECHANICAL SEAL & SHAFT ASSEMBLY & Inside Seal Driver O-ring (factory installed) Front Seal Driver 1265000149 2/2/04 Outside Seal Driver O-ring Housing Studs Clamping Bolt Clamping Bolt Nut...
  • Page 19: D Ouble F Lange A Ssembly D Rawing

    Fristam FP/FPX Series Pump FP & FPX D OUbLE LANGE SSEMbLY Motor Stationary Seal O-ring Flange Support Stationary Seal Guard Nuts Stationary Seal Flat Gasket Shaft Guards Cover Gasket Shaft Collar Screw Impeller Shaft Collar Impeller Nut Shaft Pump Cover Impeller key Impeller Nut Gasket Shim (for some frame sizes)
  • Page 20 Fristam FP/FPX Series Pump Inside Seal Driver O-ring (factory installed) Seal Driver 37. Outside Seal Driver O-ring Housing Stud...
  • Page 21: Spare Parts

    Fristam FP/FPX Series Pump PARE ARTS Use of replacement parts that are not approved by Fristam Pump can lead to serious personal injury and material damage. If you have any questions regarding approved replacement parts, please contact Fristam. RANSPORTATION Transportation may only be performed by trained personnel. The pump may be moved using approved lifting devices suitable for the weight/size of the pump.
  • Page 22: Electrical Installation

    Fristam FP/FPX Series Pump • Avoid throttling valves in the suction piping. Figure 3 • Keep suction lines as short and direct as possible. • Ensure that the NPSH available in the system is greater Figure 4 than NPSH required by the pump.
  • Page 23: Pump Operations

    Fristam FP/FPX Series Pump PERATIONS NTENDED The standard FP/FPX centrifugal pump versions are designed for use in hygienic applications. Each pump is specified according to customer specifications, including performance and materials of con- struction. The pump may only be used for the application it was specified for. General Specifications: •...
  • Page 24: I Nstallation Of W Ater F Lush For

    Fristam FP/FPX Series Pump CIP P ROCESS FP/FPX series pumps are suitable for the CIP (Cleaning In Place) process. The following is a general example of the CIP process: • Preliminary flush with water • Caustic flush (NaOH, ~1-2%) • Intermediate flush with water •...
  • Page 25 Fristam FP/FPX Series Pump ROUbLEShOOTING Fristam pumps are relatively maintenance free, however, in the event that a problem does arise, the troubleshooting chart below should help you with most of your pump related problems. If a motor problem arises please contact your local motor repair representative.
  • Page 26 17. Check for restrictions in the pipe, use larger of pump diameter pipe, use larger diameter impeller, check application with Fristam Pumps 18. Total head of system lower than pump design 18. Install throttling valve in line, use smaller head diameter pipe, use smaller diameter impeller, check with Fristam Pumps.
  • Page 27 Fristam FP/FPX Series Pump 23. Foreign matter in impeller 23. Remove pump cover and clear foreign matter 24. Foundations not rigid 24. Provide firmer foundation for the pump 25. Shaft bent 25. Replace shaft 26. Impeller rubbing on pump housing 26.
  • Page 28 Fristam FP/FPX Series Pump AINTENANCE ECORD Date Service Performed...
  • Page 29: Pump Maintenance Record

    Fristam FP/FPX Series Pump AINTENANCE ECORD Date Service Performed...
  • Page 30: Ec Declaration Of Onformity

    Fristam FP/FPX Series Pump EC D EG D ECLARATION OF ONFORMITY ECLARATION OF NCORPORATION The manufacturer: Fristam Pumps The manufacturer: Fristam Pumps 2410 Parview Road 2410 Parview Road Middleton, WI 53562 Middleton, WI 53562 herby declares that the following product (pump...
  • Page 31: N Otice Of T Erms , W Arranty P

    Fristam Pumps’ option, the refund of the purchase price for such items. In no event, including in the case of a claim for negligence, shall Fristam Pumps be li- able for incidental or consequential damages, including loss of profits.
  • Page 32 Fristam FP/FPX Series Pump 2410 Parview Road • Middleton, WI 53562-2524 © Copyright 2014- Fristam Pumps USA Limited Partnership Drawing # 1250000036 Rev - Updated 6/9/14 1-800-841-5001 • 608-831-5001 www.fristam.com Part # 1050000272 Visit www.fristam.com for a current list of literature.

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