Related Manuals for Jungheinrich ERC 216z
Summarization of Contents
Foreword
Safety notices and text mark-ups
Explains the meaning of safety symbols like DANGER, WARNING, CAUTION, NOTICE.
Correct Use and Application
Correct application
Defines permissible and prohibited activities for the truck.
Lifting Passengers
Warns about risks and requirements when using a work cage for lifting passengers.
Approved application conditions
Lists permissible operating environments and conditions for the truck.
Truck Description
Truck models and rated capacity
Explains how to derive truck model and rated capacity from the name.
Assemblies and Functional Description
Provides an overview of the truck's assemblies and their functions.
Controls and displays
Describes ergonomic controls and battery discharge indicators.
Technical Specifications
Performance data
Details specifications like rated capacity, speeds, lifting/lowering speeds, and motor outputs.
Dimensions
Provides diagrams and measurements for the truck's dimensions.
Weights
Lists net weight and axle loading for different truck models.
EN norms
Details noise emission levels and vibration standards (EN norms).
Conditions of use
Outlines ambient temperature limits for operation.
Identification Points and Data Plates
Indication Points
Identifies and describes various markings and plates on the truck.
Truck capacity plate
Describes how to read and use the truck's capacity plate.
Transport and Commissioning
Lifting by crane
Provides safety warnings and procedures for lifting the truck by crane.
Transport
Details requirements and procedures for securing the truck during transport.
Using the Truck for the First Time
Guides on initial truck setup, battery installation, and charging.
Battery - Servicing, Recharging, Replacement
Safety Regulations Governing the Handling of Lead-Acid Batteries
Covers safety for maintenance personnel, fire protection, and battery disposal.
Battery types
Lists standard battery types, capacities, weights, and dimensions.
Charging the battery
Explains procedures and warnings for charging the truck's battery.
Battery removal and installation
Changing the battery from the top
Details the procedure for removing and installing the battery from the top.
Lateral Battery Removal (ERC 212/214/216)
Explains the optional lateral battery removal process.
Operation
Safety Regulations for the Operation of Forklift Trucks
Covers driver authorization, responsibilities, and rules of conduct.
Hazardous area
Defines hazardous areas and safety measures for them.
Displays and Controls
Identifies and illustrates the truck's displays and control elements.
Preparing the Truck for Operation
Checks and Operations to Be Performed Before Starting Daily Work
Details daily pre-operation checks for safety and functionality.
Parking the truck securely
Provides instructions and warnings for securely parking the truck.
Industrial Truck Operation
Safety regulations for truck operation
Covers safe practices for travel routes, work areas, and travel conduct.
Emergency Disconnect
Explains the function and safe usage of the emergency disconnect switch.
Travel
Covers collision and trapping hazards during travel.
Brakes
Discusses accident risks related to braking and different braking methods.
Switch Matrix / Safety Switch Height
Shows how operator position and lift height affect safety functions and speed.
Lifting, transporting and depositing loads
Raising a load
Guides on safely picking up and raising a load.
Transporting a load
Details procedures for transporting loads safely.
Depositing a load
Explains the process of safely depositing a load.
Troubleshooting
Truck does not start
Lists possible causes and actions for a truck that won't start.
Load cannot be lifted
Lists causes and actions for when the load cannot be lifted.
Operating the truck without its own drive system
Release and activate the drive wheel brake
Details how to release and activate the drive wheel brake.
Load handler emergency lowering
ERC 212/212z
Explains emergency lowering for specific models.
ERC 214/216/214z/216z
Details emergency lowering for other specific models.
Optional equipment
CanCode Keypad (o)
Introduces the CanCode keypad and its functions.
Code lock
Explains the code lock system for truck access and operation.
Setting the truck parameters with CanCode
Details how to adjust truck parameters using the CanCode system.
CanDis Display Instrument (o)
Discharge monitor function
Explains the discharge monitor and its impact on lifting operations.
Display unit (2 inch display)
Details the functions of the 2-inch display unit and its keys.
Symbols in the display
Lists pictograms displayed on the truck and their meanings.
Keyless Access System
Keypad (EasyAccess PINCode):
Describes the EasyAccess PINCode keypad.
Commissioning the Keypad and the Transponder Reader
Guides on activating the keypad and transponder reader.
Operating the transponder reader
Switching on the truck with the transponder
Guides on starting the truck using a transponder.
Industrial Truck Maintenance
Operational Safety and Environmental Protection
Covers safety measures and prohibitions regarding truck modifications.
Maintenance Safety Regulations
Outlines safety for maintenance personnel, Customer Services, and operating companies.
Working on the electrical system
Details safety precautions for working on the electrical system.
Hydraulic system
Warns about leaks and faulty hoses in the hydraulic system.
Lubricants and Lubrication Schedule
Handling consumables safely
Covers safe handling of consumables, including flammability and spillage.
Lubrication Schedule
Provides a lubrication schedule for the truck's components.
Maintenance and repairs
Preparing the truck for maintenance and repairs
Details safety measures and preparations before maintenance.
Lifting and jacking up the truck safely
Provides safety instructions for lifting and jacking the truck.
Cleaning the truck
Outlines procedures and warnings for cleaning the truck.
Checking the hydraulic oil level
Explains how to check and top up hydraulic oil levels.
Checking electrical fuses
Explains how to check and replace electrical fuses based on ratings.
Decommissioning the Industrial Truck
Prior to decommissioning
Outlines steps to take before decommissioning the truck.
Maintenance and Inspection
Maintenance Contents ERC 212/214/216
Details the maintenance schedule for ERC 212/214/216 models.
Standard equipment
Lists standard maintenance tasks for brakes, hydraulics, and steering.
Inspection contents
Lists inspection points for standard equipment.
Customer Service
Maintenance contents
Details maintenance tasks for Customer Service (1000 service hours).
Standard equipment
Lists standard equipment maintenance points for Customer Service.
Maintenance parts
Recommends replacement parts and intervals.
Maintenance Contents ERC 212z/214z/216z
Standard equipment
Lists standard maintenance for brakes, hydraulics, steering for z-models.
Inspection contents
Lists inspection points for z-models.
Customer Service
Maintenance contents
Details Customer Service maintenance for z-models (1000 hours).
Standard equipment
Lists standard equipment maintenance for z-models Customer Service.
Maintenance parts
Recommends maintenance parts for z-models.
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