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Jungheinrich ERC 212 Operating Instructions Manual
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Jungheinrich ERC 212 Operating Instructions Manual

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ERC 212/214/216/Z12/Z14/Z16
ERC 212/214/216/Z12/Z14/Z16
Operating instructions
Operating instructions
50434880
50434880
03.11
03.11
https://www.besttruckmanuals.com/
   
02.04 -
02.04 -
G
G
ERC 212
ERC 212
ERC 214
ERC 214
ERC 216
ERC 216
ERC Z12
ERC Z12
ERC Z14
ERC Z14
ERC Z16
ERC Z16

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Summary of Contents for Jungheinrich ERC 212

  • Page 1     ERC 212/214/216/Z12/Z14/Z16 ERC 212/214/216/Z12/Z14/Z16 02.04 - 02.04 - Operating instructions Operating instructions     50434880 50434880 03.11 03.11 ERC 212 ERC 212 ERC 214 ERC 214 ERC 216 ERC 216 ERC Z12 ERC Z12 ERC Z14 ERC Z14...

  • Page 2: Declaration Of Conformity

        Declaration of Conformity Declaration of Conformity Jungheinrich AG, Am Stadtrand 35, D-22047 Hamburg Jungheinrich AG, Am Stadtrand 35, D-22047 Hamburg Manufacturer or his authorized representative in the Community Manufacturer or his authorized representative in the Community T T y y p p e e O O p p t t i i o o n n S S e e r r i i a a l l N N o o .
  • Page 3        N    N    E    E    1    1    1    1  .  .    3    3    0    0 https://www.besttruckmanuals.com/...
  • Page 4 Our trucks are subject to ongoing development. Jungheinrich reserves the right to Our trucks are subject to ongoing development. Jungheinrich reserves the right to alter the design, equipment and technical features of the system. No guarantee of ...
  • Page 5     Jungheinrich Aktiengesellschaft Jungheinrich Aktiengesellschaft  Am Stadtrand 35  Am Stadtrand 35 22047 Hamburg - Germany 22047 Hamburg - Germany Tel: +49 (0) 40/6948-0 Tel: +49 (0) 40/6948-0 www.jungheinrich.com www.jungheinrich.com    N    N    E    E    1    1    1    1  .  .
  • Page 6     Table of Contents Table of Contents  A  A Correct Use and App Correct Use and Application lication ...................... Gener neral... al........................................Corr rrec ect t ap appl plica...
  • Page 7     4. 4.1 1 Char argi ging ng th the e ba batt tter ery y wi with th an an on on-b -boa oard rd ch char arge ger r ................Batt tter ery re y remo mova...
  • Page 8     Prior or to to dec decomm ommiss ission ioning ing ..............................103 8. 8.2 2 Acti tion to be tak on to be taken dur en durin ing deco...
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  • Page 10 JH Traction Battery JH Traction Battery Operating Instructions Operating Instructions These operating instructions apply only to Jungheinrich battery models. If using These operating instructions apply only to Jungheinrich battery models. If using another brand, refer to the manufacturer's operating instructions.
  • Page 11           B       B       G       G  .  .       6       6       0       0       5       5       0       0  2  2 https://www.besttruckmanuals.com/...
  • Page 12      A  A Correct Use a Correct Use and Applica nd Application tion G G e e n n e e r r a a l l The industrial truck described in the present operating instructions is designed for  The industrial truck described in the present operating instructions is designed for ...
  • Page 13     P P r r o o p p r r i i e e t t o o r r r r e e s s p p o o n n s s i i b b i i l l i i t t i i e e s s For the purposes of the present operating instructions the “proprietor”...
  • Page 14     B B T T r r u u c c k k D D e e s s c c r r i i p p t t i i o o n n A A p p p p l l i i c c a a t t i i o o n n The industrial truck is an electric pallet truck with a folding platform.
  • Page 15     A A s s s s e e m m b b li lie e s s a a n n d d Fu Fun n c c t t i i on ona a l l D D e e s s c c r r i i p p t t io ion n 2 2 .
  • Page 16     2 2 . . 2 2 F F un unc c t t i i o o n n al al D D e e s s cr cri i p p t t i i o o n n Safety Mechanisms Safety Mechanisms  –...
  • Page 17      –  – Standard electronic traction, lift and steering control are standard. Standard electronic traction, lift and steering control are standard. Controls and displays Controls and displays  –  – Ergonomic controls ensure fatigue-free operation for sensitive application of travel Ergonomic controls ensure fatigue-free operation for sensitive application of travel operations.
  • Page 18 3 3 . . 1 1 P P e e r r f f o o r r m m a a n n c c e d e da a t t a a ERC 212 / ERC 212 / ERC 214 /...
  • Page 19     3 3 . . 2 2 D D i i m m e e n n s s i i o o n n s s    4    4    h    h    3    3    h    h   x   x    1    1   a   a    h...
  • Page 20     212/212Z 212/212Z 214/214Z 214/214Z 216/216Z 216/216Z l l 1 1 O O v v e e r r a a l l l l l l e e n n g g t t h h 2 2 0 0 4 4 6 6 2 2 0 0 6 6 7 7 2 2 0 0 6 6 7 7 m m m m...
  • Page 21     3 3 . . 3 3 W W e e i i g g h h t t s s N N a a m m e e E E R R C C 2 2 1 1 2 2 / / Z Z 1 1 2 2 E E R R C C 2 2 1 1 4 4 / / Z Z 1 1 4 4 E E R R C C 2 2 1 1 6 6 / / Z Z 1 1 6 6 S S t t a a n n d d a a r r d d 2 2 9 9 0 0 Z Z T T m m a a s s t t 2 2 8 8 0 0 Z Z T T Net weight (including...
  • Page 22 E E N N n n o o r r m m s s Noise emission level Noise emission level  –  – ERC 212/214/216/Z12/Z14/Z16: 68 dB(A) ERC 212/214/216/Z12/Z14/Z16: 68 dB(A) in accordance with EN 12053 as harmonised with ISO 4871.
  • Page 23     3 3 . . 6 6 C C o o n n d d i i t t i i o o n n s o s of f u u s s e e Ambient temperature Ambient temperature  –...
  • Page 24         I I de dent ntif ifi i c c a a t t io ion n p p o o in int t s s a a nd nd da dat t a a p p la lat t e e s s Xxxx Xxxx Xxxxxxx...
  • Page 25     4 4 . . 1 1 D D a a t t a a p p l l a a t t e e 2 2 5 5 2 2 6 6 2 2 7 7 2 2 8 8 2 2 9 9 I I t t e e m m D D e e s s c c r r i i p p t t i i o o n n I I t t e e m m D D e e s s c c r r i i p p t t i i o o n n...
  • Page 26     4 4 . . 2 2 T T r r u u c c k k l l o o a a d d c c h h a a r r t t X.XXXX.XX.XX X.XXXX.XX.XX 3600 3600 1105 1105 The load chart (20) indicates the maximum capacity Q (in kg) for a given load centre...
  • Page 27     4 4 . . 3 3 C C a a p p ac aci i t t y y , w , wh h ee eel a l ar r m l m li i f f t t For trucks with wheel arm lift the additional plate (20) indicates the permissible spread For trucks with wheel arm lift the additional plate (20) indicates the permissible spread for wheel arm lift and Main Lift.
  • Page 28     C C T T ra ran n sp spo o rt rt a a n n d d C C o o m m m m is issi sio o n n in ing g L L i i f f t t i i n n g g b b y y c c r r a a n n e e WARNING! WARNING! Improper lifting by crane can result in accidents...
  • Page 29     T T r r a a n n s s p p o o r r t t WARNING! WARNING! Accidental movement during transport Accidental movement during transport Improper fastening of the truck and mast during transport can result in serious Improper fastening of the truck and mast during transport can result in serious accidents.
  • Page 30     U U s s i i n n g g t t h h e e T T r r u u c c k k f f o o r r t t h h e e F F i i r r s s t t T T i i m m e e CAUTION! CAUTION! Operate the truck with battery current only.
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  • Page 32     D D Ba Batt tter ery y Serv rvic icin ing, g, Rech char argi ging ng, , Replacement Replacement Safe fety ty Re Regu gula lati tion ons s Go Gove vern rnin ing g th the e Ha Hand ndli ling ng of of Le...
  • Page 33     WARNING! WARNING! Batteries can be hazardous Batteries can be hazardous Batteries contain an acid solution which is poisonous and corrosive. Above all avoid Batteries contain an acid solution which is poisonous and corrosive. Above all avoid any contact with battery acid. any contact with battery acid.
  • Page 34     E E x x p p o o s s i i n n g g t t h h e e b b a a t t t t e e r r y y CAUTION! CAUTION! Trapping hazard Trapping hazard ...
  • Page 35     Requirements Requirements  –  – Park the truck on a level surface. Park the truck on a level surface.  –  – Park the truck securely, (see "Parking the truck securely" on page Park the truck securely, (see "Parking the truck securely" on page 55). 55).
  • Page 36     C C h h a a r r g g i i n n g g t t h h e e b b a a t t t t e e r r y y WARNING! WARNING! The gases produced during charging can cause explosions The gases produced during charging can cause explosions The battery produces a mixture of nitrogen and hydrogen (electrolytic gas) during...
  • Page 37     Completing the battery charge, restoring the truck to operation Completing the battery charge, restoring the truck to operation NOTE  NOTE  If charging has been interrupted, the If charging has been interrupted, the full battery capacity will not be full battery capacity will not be available.
  • Page 38 For faults, contact the manufacturer’s service department.   The charger must only be used for batteries supplied by Jungheinrich or other  The charger must only be used for batteries supplied by Jungheinrich or other  approved batteries provided it has been adapted by the manufacturer's service approved batteries provided it has been adapted by the manufacturer's service department.
  • Page 39     Set the charging characteristic  Set the charging characteristic  Requirements Requirements  –  – Battery connected. Battery connected. Procedure Procedure • • Turn th Turn the setti e setting swi ng switch tch (44) on t (44) on the char he charger rig ger right to ad ht to adapt the...
  • Page 40     Starting to charge with the onboard charger  Starting to charge with the onboard charger  Mains connection Mains connection Mains Mains voltag voltage: e: 230 230 V V / / 110 110 V V (+10/- (+10/-15%) 15%) Mains ns fre freque quency ncy: :...
  • Page 41     Completing the battery charge, restoring the truck to operation Completing the battery charge, restoring the truck to operation NOTE  NOTE  If charging has been interrupted, the If charging has been interrupted, the full battery capacity will not be full battery capacity will not be available available Requirements...
  • Page 42     LED d LED disp isplay lay (47 (47) ) Green LED (charge status) Green LED (charge status) L L i i t t C C h h a a r r g g i i n n g g c c o o m m p p l l e e t t e e , , b b a a t t t t e e r r y y f f u u l l l l . . (Charge interval, float or (Charge interval, float or compensation charge).
  • Page 43     B B a a t t t t e e r r y y r r e e m m o o v v a a l l a a n n d d i i n n s s t t a a l l l l a a t t i i o o n n WARNING! WARNING! Accident risk during battery removal and installation...
  • Page 44     Changin nging t g the b he batt attery ery fro from t m the t he top, op, tru trucks cks wit withou hout w t wheel heel arm arm lif lift t Removing the battery  Removing the battery  Requirements Requirements  –...
  • Page 45     5. 5.2 2 Chang angin ing th g the bat e batte tery f ry fro rom th m the top e top, tr , truc ucks wi ks with w th whee heel arm l arm lif lift t Removing the battery ...
  • Page 46     5. 5.3 3 Remo movi ving ng th the e ba batt tter ery f y fro rom m th the s e sid ide e Lateral battery removal is an option only. Lateral battery removal is an option only. CAUTION! CAUTION! Trapping hazard...
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  • Page 48: Forklift Truck

        E E O O p p e e r r a a t t i i o o n n S S a a f f e e t t y R y Re e g g u u l l a a t t i i on ons f s fo o r t r th h e O...
  • Page 49     D D i i s s p p l l a a y y s s a a n n d d C C o o n n t t r r o o l l s s    N    N    E...
  • Page 50     Control / Control / Function Function Display Display 214 / 214 / Z12 / Z12 / Z14 / Z14 / 53 W W ar arni ning ng si sign gnal al  –  – “Warning” button “Warning” button (horn) button (horn) button 54 Co Coll llis isio ion sa...
  • Page 51     Control / Control / Function Function Display Display 214 / 214 / Z12 / Z12 / Z14 / Z14 /     C C a a n n C C o o d d e e Replaces the key switch Replaces the key switch  –...
  • Page 52     2. 2.1 1 Batt tter ery d y dis isch char arge ge in indi dica cato tor  r  When the truck has been released via the key When the truck has been released via the key switch, code lock or ISM, the battery charge status switch, code lock or ISM, the battery charge status is displayed.
  • Page 53     S S t t a a r r t t i i n n g g u u p p t t h h e e t t r r u u c c k k 3. 3.1 1 Check ecks and o s and ope...
  • Page 54     3. 3.2 2 Prep epar arin ing g th the t e tru ruck ck fo for r op oper erat atio ion n Switching on the truck  Switching on the truck  Requirements Requirements  –  – For For checks checks and and operations operations to to be...
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  • Page 56     3. 3.3 3 Park rkin ing g th the e tr truc uck k se secu cure rely ly WARNING! WARNING! An unsecured truck can cause accidents An unsecured truck can cause accidents Parking the truck on an incline, without the brakes Parking the truck on an incline, without the brakes applied or with a raised load / load applied or with a raised load / load handler is dangerous and is strictly prohibited.
  • Page 57     display and cutout points of the battery discharge monitor must be set by display and cutout points of the battery discharge monitor must be set by authorised specialist personnel. If this adjustment is not made the battery may authorised specialist personnel.
  • Page 58     I I n n d d u u s s t t r r i i a a l l T T r r u u c c k k O O p p e e r r a a t t i i o o n n 4.
  • Page 59     Negotiating lifts and docks Negotiating lifts and docks Lifts may only be entered if they have sufficient capacity, are suitable for driving on Lifts may only be entered if they have sufficient capacity, are suitable for driving on and authorised for truck traffic by the owner.
  • Page 60     4. 4.2 2 Emer erge gency ncy Di Disco sconn nnect ect, T , Trav ravel el, St , Stee eeri ring, ng, Br Brak aking 4. 4.2. 2.1 1 Em Emer erge genc ncy y Di Disc scon onne nect ct...
  • Page 61     4 4 . . 2 2 . . 2 2 T T r r a a v v e e l l CAUTION! CAUTION!   Do not drive the truck unless the panels are closed and properly locked. Do not drive the truck unless the panels are closed and properly locked.
  • Page 62     • • Set the trav Set the travel switch (2 el switch (2) to the desire ) to the desired travel dire d travel direction ction: forward (V : forward (V) or reverse (R ) or reverse (R). ). When the travel switch is release it automatically returns to its original position.
  • Page 63     4 4 . . 2 2 . . 3 3 S S t t e e e e r r i i n n g g CAUTION! CAUTION! In narrow bends the driver extends beyond the outer edge of the industrial truck. In narrow bends the driver extends beyond the outer edge of the industrial truck.
  • Page 64     The circuit is disconnected, all electrical functions are cut out and the industrial truck  The circuit is disconnected, all electrical functions are cut out and the industrial truck  brakes automatically (magnetic brake). brakes automatically (magnetic brake). The truck can only start again when the Emergency Disconnect switch (8) has The truck can only start again when the Emergency Disconnect switch (8) has been been unlocked again by pulling it up.
  • Page 65     4. 4.3 3 Lifti ting ng, , tr trans anspor portin ting g and and dep depos osit iting ing lo loads WARNING! WARNING! Unsecured and incorrectly positioned loads can cause accidents Unsecured and incorrectly positioned loads can cause accidents Before lifting a load unit the driver Before lifting a load unit the driver must make sure that it has been must make sure that it has been correctly palletised...
  • Page 66     The load unit is raised. The load unit is raised. The lift/lower speed can be infinitely controlled via the movement of the button The lift/lower speed can be infinitely controlled via the movement of the button (approx. 8 mm). (approx.
  • Page 67     Transporting load units Transporting load units Requirements Requirements  –  – Load unit positioned correctly on the forks. Load unit positioned correctly on the forks.  –  – Load handler lowered for transport (max. 500 mm above the ground). Load handler lowered for transport (max. 500 mm above the ground).  –...
  • Page 68     4. 4.4 4 Swit itch ch Ma Matr trix ix / S / Saf afet ety S y Swi witc tch H h Hei eigh ght t ERC without side restraint mechanism ERC without side restraint mechanism Operator  Operator ...
  • Page 69     T T r r o o u u b b l l e e s s h h o o o o t t i i n n g g This chapter enables the user to identify and rectify basic faults and the effects of  This chapter enables the user to identify and rectify basic faults and the effects of ...
  • Page 70     Ope e ra rati ting ng th the e tr truc uck k wi with thou out i t its ts ow own d n dri rive ve sy syst stem WARNING! WARNING! Uncontrolled truck movement Uncontrolled truck movement When the brakes are de-activated the truck must When the brakes are de-activated the truck must be parked on a level surface, since be parked on a level surface, since...
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  • Page 72 Mate teri rial al Re Requ quir ired  ed   –  – Allen key 5 mm (ERC 212 / Z12) Allen key 5 mm (ERC 212 / Z12)  –  – Fork wrench SW 6 Fork wrench SW 6 (ERC 214 / Z14, ERC...
  • Page 73     O O p p t t i i o o n n a a l l e e q q u u i i p p m m e e n n t t 8 8 . . 1 1 C C a a n n C C o o d d e e k k e e y y p p a a d d CanCode keypad CanCode keypad...
  • Page 74     8. 8.1. 1.2 2 Pa Para rame mete ters The keypad enables parameters to be adjusted in programming mode. The keypad enables parameters to be adjusted in programming mode. Parameter Groups Parameter Groups The parameter number is composed of three digits. The first digit refers to the The parameter number is composed of three digits.
  • Page 75     Parameter list Parameter list N N o o . . F F u u n n c c t t i i o o n n S S e e t t t t i i n n g g r r a a n n g g e e S S t t a a n n d d a a r r d d Procedure Procedure...
  • Page 76     N N o o . . F F u u n n c c t t i i o o n n S S e e t t t t i i n n g g r r a a n n g g e e S S t t a a n n d d a a r r d d Procedure Procedure...
  • Page 77     Setting the travel program configuration to a Setting the travel program configuration to a code code Procedure Procedure • • Pr Pres ess t s the he O k O key ey (6 (68) 8). . • • En Ente ter th r the ma e mast ster c...
  • Page 78     8.1.4 .4 Set Settin ting the g the tru truck pa ck param ramete eters wi rs with Ca th CanCo nCode CAUTION! CAUTION! Faulty entry Faulty entry Without CanDis only CanCode internal parameters can be changed. Traction Without CanDis only CanCode internal parameters can be changed.
  • Page 79     To continue setting, confirm with the Set key (69) again. To continue setting, confirm with the Set key (69) again. Saving travel parameters Saving travel parameters Requirements Requirements  –  – Enter all parameters. Enter all parameters. Procedure Procedure •...
  • Page 80     Battery parameters Battery parameters N N o o . . F F u u n n c c t t i i o o n n S S e e t t t t i i n n g g Standard Standard Comments...
  • Page 81     8. 8.3 3 CAN N DI DIS S di disp spla lay y in inst str r um umen ent t The instrument indicates: The instrument indicates: Battery charge display (on board charger Battery charge display (on board charger only) only) Capacity display bars...
  • Page 82     8. 8.3. 3.2 2 Se Serv rvic ice e ho hour ur di disp spla lay y Display range between 0.0 and 99,999.0 hours. Travel and lifting operations are Display range between 0.0 and 99,999.0 hours. Travel and lifting operations are logged.
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  • Page 84     F F I I n n d d u u s s t t r r i i a a l l T T r r u u c c k k M M a a i i n n t t e e n n a a n n c c e e Ope e ra rati tion ona a l S...
  • Page 85     Lifting and jacking up Lifting and jacking up WARNING! WARNING! Lifting and jacking up the truck safely Lifting and jacking up the truck safely In order to raise the truck, the lifting gear must only be secured to In order to raise the truck, the lifting gear must only be secured to the points specially the points specially provided for this purpose.
  • Page 86     Electrical system Electrical system WARNING! WARNING! Accident risk Accident risk   Only suitably trained electricians may operate on the truck's electrical system. Only suitably trained electricians may operate on the truck's electrical system.   Before working on the electrical system, take all precautionary measures to avoid Before working on the electrical system, take all precautionary measures to avoid electric shocks.
  • Page 87     When replacing wheels fitted at the factory, only use the manufacturer’s original When replacing wheels fitted at the factory, only use the manufacturer’s original spare parts. Otherwise the truck's rated performance cannot be ensured. spare parts. Otherwise the truck's rated performance cannot be ensured. Hydraulic hoses Hydraulic hoses WARNING!
  • Page 88 We recommend that a Jungheinrich customer service adviser carries out an We recommend that a Jungheinrich customer service adviser carries out an application analysis on site to work out specific service intervals to prevent damage application analysis on site to work out specific service intervals to prevent damage due to wear.
  • Page 89     M M a a i i n n t t e e n n a a n n c c e e c c h h e e c c k k l l i i s s t t Maintenance intervals Maintenance intervals S S t t a a n n d d a a r r d d = =...
  • Page 90     Maintenance intervals Maintenance intervals S S t t a a n n d d a a r r d d = = W W A A B B C C Chassis and Superstructure Chassis and Superstructure     5.
  • Page 91     Maintenance intervals Maintenance intervals S S t t a a n n d d a a r r d d = = W W A A B B C C Agreed performance levels Agreed performance levels     Carr rry o y out ut a t a tes...
  • Page 92     L L u u b b r r i i c c a a n n t t s a s an n d L d Lu u b b r r i i c c a a t t i i o o n S n Sc c h h e e d d u u l l e e 5.
  • Page 93     Consumables and used parts Consumables and used parts CAUTION! CAUTION! Consumables and used parts are an environmental hazard Consumables and used parts are an environmental hazard Used parts, oils and fuels must be disposed of in accordance with the relevant Used parts, oils and fuels must be disposed of in accordance with the relevant environmental protection regulations.
  • Page 94     5 5 . . 2 2 L L ub ubr r ic ica a t t i i on on S S c c h h ed edu u l l e e ERC/Z ERC/Z 1,25 - 1,3 l 1,25 - 1,3 l C C o o n n t t a a c c t t s s u u r r f f a a c c e e s s C C o o l l d d S S t t o o r r e e A A p p p p l l i i c c a a t t i i o o n n...
  • Page 95 Jungheinrich service department. The use of named alternative hydraulic oils is not hydraulic oils is not prohibited but may lead to a decline in functionality. The Jungheinrich hydraulic oil prohibited but may lead to a decline in functionality. The Jungheinrich hydraulic oil may be mixed with one of may be mixed with one of the named alternative hydraulic oils.
  • Page 96    0    0     M M a a i i n n t t e e n n a a n n c c e e a a n n d d r r e e p p a a i i r r s s 6.
  • Page 97    0    0     6 6 . . 2 2 R R e e m m o o v v i i n n g t g th h e f e fr r o o n n t p t pa a n n e e l l Disassemble the front panel (trucks with Disassemble the front panel (trucks with folding operator platform)
  • Page 98    0    0     6. 6.3 3 Chec ecki king t ng the he hy hydr drau auli lic oi c oil le l leve vel l Check oil level  Check oil level  Requirements Requirements  –  – Lower the load handler. Lower the load handler.
  • Page 99    0    0     6 6 . . 4 4 C C h h e e ck ck t t h h e g e ge e a a r r o o il il l l ev eve e l l Check oil level ...
  • Page 100    0    0     6 6 . . 5 5 T T ig igh h t t e e n n i i ng ng t t h h e w e wh h ee eel n l nut uts s The wheel nuts on the drive wheel must be retightened in accordance with the The wheel nuts on the drive wheel must be retightened in accordance with the maintenance intervals indicated in the maintenance checklist, (see "Servicing and...
  • Page 101    0    0     6. 6.6 6 Chec ecki king ng el elec ectr tric ical al fu fuse ses s Checking fuses Checking fuses Requirements Requirements  –  – Truck Truck prepared prepared for for maintenance maintenance and and repairs, repairs, (see (see "Preparing "Preparing the...
  • Page 102    0    0     6. 6.7 7 Resto stori ring t ng the tr he truc uck to se k to serv rvic ice aft e after m er mai aint ntena enance a nce and r nd rep epair airs s Procedure Procedure...
  • Page 103 Perform a safety check in accordance with national regulations. Jungheinrich Perform a safety check in accordance with national regulations. Jungheinrich recommends the truck be checked to FEM guideline 4.004. The Jungheinrich recommends the truck be checked to FEM guideline 4.004. The Jungheinrich safety department has trained personnel who are able to carry out inspections.
  • Page 104    0    0     D D e e c c o o m m m m is iss s i i on oni i ng ng t t he he i i n n du dus s t t r r ia ial l t t r r u u c c k k If the truck is to be out of service for more than a month, e.g.
  • Page 105            0    0     • • Spay all e Spay all exposed e xposed electri lectrical cont cal contacts wit acts with a suitab h a suitable conta le contact spray ct spray. . 8. 8.2 2 Acti tion t on to be t o be tak aken d...
  • Page 106    3    3    0    0     8. 8.3 3 Resto stori ring t ng the t he tru ruck t ck to se o serv rvic ice af e afte ter de r deco comm mmis issio sioni ning Procedure Procedure •...
  • Page 107    3    3    0    0     Huma man n vi vibr brat atio ion n m m ea eas s ur urem eme e nt nt Vibrations that affect the driver during operation over the course of the day are Vibrations that affect the driver during operation over the course of the day are known as human vibrations.

  • Page 108: Jungheinrich Traction Battery

    EPzS and with positive tubular plates type EPzS and EPzB EPzB ..........2-6 ..........2-6 Type plate Jungheinrich traction battery Type plate Jungheinrich traction battery..........7 ..........7 Instruction for use Instruction for use ............8-12 ............8-12...
  • Page 109    5    5    0    0  1  1     J J u u n n g g h h e e i i n n r r i i c c h h t t r r a a c c t t i i o o n n b b a a t t t t e e r r y y with positive tubular plates type EPzS and EPzB with positive tubular plates type EPzS and EPzB Rating Data...
  • Page 110    5    5    0    0  2  2     Ignoring the operation instructions, repair with non-original Ignoring the operation instructions, repair with non-original parts or using additives for  parts or using additives for  the electrolyte will render the warranty void. the electrolyte will render the warranty void. For batteries batteries in in classes classes...
  • Page 111    5    5    0    0  3  3     Battery container lids and the covers of battery compartments must be opened or re- Battery container lids and the covers of battery compartments must be opened or re- moved. The vent plugs should stay on the cells and remain closed. moved.
  • Page 112    5    5    0    0  4  4     3. Maintenance 3. Maintenance 3.1 Daily 3.1 Daily Charge the battery after every discharge. Towards the end of charge the electrolyte Charge the battery after every discharge. Towards the end of charge the electrolyte level should be checked and if necessary level should be checked and if necessary topped up to the specified level with purified topped up to the specified level with purified...
  • Page 113            5    5    0    0  5  5     5. Storage 5. Storage If batteries are taken out of service for a lengthy period they should be stored in the If batteries are taken out of service for a lengthy period they should be stored in the fully charged condition in a dry, frost-free room.
  • Page 114    0    0    5    5    0    0  6  6     7.Type plate, Jungheinrich traction battery 7.Type plate, Jungheinrich traction battery 2 2 / / 3 3 Baujahr  Baujahr  Type Type Year of manufacture Year of manufacture Serien-Nr. Serien-Nr. Lieferanten Nr.
  • Page 115    0  7  7     Aquamatic/BFS III water refilling system for Jungheinrich traction battery with Aquamatic/BFS III water refilling system for Jungheinrich traction battery with EPzS and EPzB cells with tubular positive plates EPzS and EPzB cells with tubular positive plates...
  • Page 116    0    0    5    5    0    0  8  8     Diagrammatic view Diagrammatic view Equipment for the Equipment for the water refilling system water refilling system 1 1 . . W W a a t t e e r r t t a a n n k k 2 2 .
  • Page 117    0    0    5    5    0    0  9  9     4. Filling (manual/automatic) 4. Filling (manual/automatic) The batteries should be filled with battery water The batteries should be filled with battery water as soon as possible before the battery as soon as possible before the battery charging comes to an end;...
  • Page 118    0    0    5    5    0    0  10  10     8. Battery hose connections 8. Battery hose connections Hose connections for the individual plugs are laid along the existing electric circuit. Hose connections for the individual plugs are laid along the existing electric circuit. No changes may be made.
  • Page 119    0    0    5    5    0    0  11  11     10.2.1 Clamping ring tool 10.2.1 Clamping ring tool The clamping ring tool is used to The clamping ring tool is used to push on a clamping ring to push on a clamping ring to increase the contact pres- increase the contact pres- sure of the hose connection on the plugs' hose couplings and to loosen it again.
  • Page 120 J J u u n n g g h h e e i i n n r r i i c c h h t t r r a a c c t t i i o o n n b b a a t t t t e e r r i i e e Maintenance free Jungheinrich traction batterie with positive tubular plates...
  • Page 121    0    0    5    5    0    0  13  13     Ignoring the operation instructions, repair with non-original parts and non authorised Ignoring the operation instructions, repair with non-original parts and non authorised interventions will render the warranty void. interventions will render the warranty void. For batteries batteries in in classes classes...
  • Page 122            0    0    5    5    0    0  14  14     With the charger switched off connect up the battery, ensuring that the polarity is cor- With the charger switched off connect up the battery, ensuring that the polarity is cor- rect (positive to positive, negative to negative).
  • Page 123    6    6    0    0    5    5    0    0  15  15     3.2 Weekly 3.2 Weekly Visual inspection after recharging for signs of dirt and mechanical damage. Visual inspection after recharging for signs of dirt and mechanical damage. 3.3 Quarterly 3.3 Quarterly  After the end of the charge and  After the end of the charge and a rest time of 5 h following should be...
  • Page 124 We reserve the right make technical modification. We reserve the right make technical modification. 7.Type plate, Jungheinrich traction battery 7.Type plate, Jungheinrich traction battery 2 2 / / 3 3 Baujahr ...
  • Page 125    6    6    0    0    5    5    0    0  17  17     https://www.besttruckmanuals.com/    B    B    G    G  .  .

This manual is also suitable for:

Erc 214Erc 216Erc z12Erc z14Erc z16