Related Manuals for Jungheinrich ERC 214z
Summarization of Contents
Foreword
Notes on the operating instructions
General information about the structure and content of the operating instructions.
Safety notices and text mark-ups
Explanation of warning symbols like DANGER, WARNING, CAUTION, and NOTICE.
Correct Use and Application
General
Specifies that the truck must be used, operated, and serviced according to the instructions.
Correct application
Defines permissible and prohibited activities for the truck's use.
Lifting Passengers
Details the risks and requirements when lifting passengers with a work cage.
Approved application conditions
Outlines the conditions under which the truck can be operated safely.
Use under extreme conditions
Warns about using the truck in extreme conditions and the need for special equipment.
Proprietor responsibilities
Defines the responsibilities of the operating company for truck usage and safety.
Adding attachments and/or optional equipment
States that mounting additional equipment requires manufacturer permission.
Truck Description
Application
Describes the truck as an electric pallet truck for lifting and transporting goods.
Truck models and rated capacity
Explains how rated capacity is derived from the truck model name.
Travel direction definition
Specifies the directions for travel, drive, and load based on a diagram.
Assemblies and Functional Description
Details the various assemblies and their functions.
Assembly Overview
Provides a visual overview of the truck's components with item numbers.
Functional Description
Explains the truck's safety mechanisms and operator position.
Technical Specifications
Performance data
Lists key performance metrics like rated capacity, speeds, and motor output for different models.
Dimensions
Provides detailed dimensional drawings and tables for different truck models.
Weights
Details the net weight and axle loading for various truck configurations.
Tyre type
Specifies the tyre sizes and castor wheel dimensions.
EN norms
Covers noise emission levels, vibration standards, and EMC compliance.
Conditions of use
Defines the permissible ambient temperature ranges for operation.
Electrical Requirements
Certifies compliance with EN 1175 for electrical requirements.
Identification Points and Data Plates
Identifies key markings and plates on the truck for reference.
Indication Points
Details the locations and descriptions of various markings and plates on the truck.
Data plate
Explains the information provided on the truck's data plate.
Truck capacity plate
Describes the capacity plate indicating load capacity based on load centre distance and lift height.
Transport and Commissioning
Lifting by crane
Provides safety instructions and procedures for lifting the truck using a crane.
Transport
Details safety warnings and procedures for securing the truck during transport.
Using the Truck for the First Time
Guides on initial operation, including energy sources and cold store considerations.
Battery - Servicing, Recharging, Replacement
Safety Regulations Governing the Handling of Lead-Acid Batteries
Outlines safety rules for maintenance personnel, fire protection, and disposal.
Battery types
Lists standard battery types, capacities, weights, and dimensions for different models.
Exposing the battery
Explains the procedure for accessing the battery, emphasizing safety precautions.
Charging the battery
Details warnings and procedures for safe battery charging to prevent explosions.
Charging the battery with a stationary charger
Step-by-step guide for charging the battery using a stationary charger.
Charging the battery with an on-board charger (o)
Instructions for charging the battery using the truck's on-board charger.
Battery removal and installation
Provides safety warnings and procedures for removing and installing the battery.
Changing the battery from the top
Describes the procedure for changing the battery from the top of the truck.
Lateral Battery Removal (ERC 212/214/216)
Details the optional procedure for lateral battery removal for specific models.
Lateral Battery Removal (ERC 212z/214z/216z)
Details the optional procedure for lateral battery removal for specific models.
Operation
Safety Regulations for the Operation of Forklift Trucks
Covers driver authorization, operator responsibilities, and rules of conduct.
Displays and Controls
Identifies and explains the truck's various displays, controls, and their functions.
Preparing the Truck for Operation
Outlines pre-operation checks, including daily inspections and switching on the truck.
Checks and Operations to Be Performed Before Starting Daily Work
Lists essential checks to perform before starting daily operation to ensure safety.
Preparing the truck for operation
Describes the steps to switch on the truck, including platform and tiller positioning.
Checks and operations to be carried out when the truck is operational
Details checks required while the truck is in operation, focusing on safety devices.
Parking the truck securely
Provides instructions on how to securely park the truck, including safety warnings.
Industrial Truck Operation
Covers safety regulations for truck operation, including travel conduct and visibility.
Safety regulations for truck operation
Emphasizes rules for travel routes, work areas, and general conduct.
How to act in hazardous situations
Advises on actions to take in hazardous situations, like tipping over.
Emergency Disconnect
Explains the function and proper use of the emergency disconnect switch.
Automatic braking
Describes how the truck brakes automatically when the tiller is released.
Travel
Covers safe travel practices, collision hazards, and trapping hazards.
Steering
Explains how to steer the truck using the tiller.
Brakes
Details the different braking methods and safety warnings.
Switch Matrix / Safety Switch Height
Provides a table showing how operator platform and side arm configurations affect speed and safety features.
Load handler raise/lower
Explains how to raise and lower the load handler and associated safety notices.
Lifting, transporting and depositing loads
Covers procedures and safety for handling loads, including center of gravity considerations.
Use as a Lift Work Table
Describes how the raised load handler can be used as a work table, with safety precautions.
Industrial Truck Maintenance
Operational Safety and Environmental Protection
Emphasizes safety during maintenance and prohibits unauthorized modifications.
Maintenance Safety Regulations
Outlines safety regulations for maintenance personnel and target groups.
Working on the electrical system
Details safety precautions when working on the truck's electrical system.
Consumables and used parts
Addresses environmental hazards and proper disposal of consumables and used parts.
Wheels
Warns about using non-compliant wheels and proper replacement procedures.
Hydraulic system
Covers safety warnings related to hydraulic systems and hoses, and maintenance intervals.
Lift Chains
Provides warnings and instructions for cleaning and lubricating lift chains.
Lubricants and Lubrication Schedule
Details safe handling of consumables and provides a lubrication schedule.
Handling consumables safely
Outlines safety measures for handling consumables, including warnings and precautions.
Lubrication Schedule
Provides a schedule for lubricating various parts of the truck, including oil types.
Consumables
Lists recommended consumables, order numbers, and their applications.
Maintenance and repairs
Covers general preparations and safety measures for maintenance and repair work.
Preparing the truck for maintenance and repairs
Details essential preparations before starting maintenance or repair tasks.
Front cover disassembly
Step-by-step guide on how to remove the front panel for access.
Lifting and jacking up the truck safely
Provides safety instructions for lifting and jacking up the truck.
Cleaning
Covers procedures and precautions for cleaning the truck and its electrical assemblies.
Cleaning the truck
Details safe methods for cleaning the truck's exterior, avoiding fire and component damage.
Cleaning the electrical system assemblies
Explains how to clean electrical components safely to avoid damage.
Checking the hydraulic oil level
Guides on how to check and top up the hydraulic oil level.
Check wheel attachment and wear
Describes how to check wheel attachment and wear, including tightening wheel nuts.
Checking electrical fuses
Explains how to check and replace electrical fuses based on their ratings.
Restoring the truck to service after maintenance and repairs
Outlines steps to recommission the truck after maintenance.
Maintenance and Inspection
Safety tests to be performed at intervals and after unusual incidents
Stresses the importance of regular safety inspections and immediate fault rectification.
Final de-commissioning, disposal
Covers procedures for final decommissioning and disposal in accordance with regulations.
Human vibration measurement
Explains human vibrations and the manufacturer's service for measuring them.
Maintenance Contents ERC 212/214/216
Owner
Maintenance to be performed every 50 service hours or weekly.
Maintenance contents
Lists specific maintenance tasks for standard equipment.
Standard equipment
Details maintenance for brakes, hydraulic operations, and steering.
Optional equipment
Lists maintenance for optional lead-acid battery systems.
Inspection contents
Outlines inspection points for electrical systems, power supply, travel, chassis, and hydraulics.
Standard equipment
Lists inspection points for standard truck components.
Optional equipment
Lists inspection points for optional equipment like battery chargers.
Customer Service
Maintenance contents for customer service, including brakes, electrical, chassis, hydraulics, and steering.
Maintenance contents
Specifies maintenance tasks for customer service at 1000 service hours or annually.
Standard equipment
Details maintenance for standard equipment by customer service.
Optional equipment
Lists maintenance for optional equipment by customer service.
Inspection contents
Outlines inspection points for standard and optional equipment by customer service.
Standard equipment
Lists inspection points for standard equipment by customer service.
Optional equipment
Lists inspection points for optional equipment by customer service.
Maintenance parts
Recommends replacement intervals for maintenance parts like hydraulic oil and filters.
Maintenance Contents ERC 212z/214z/216z
Owner
Maintenance to be performed every 50 service hours or weekly.
Maintenance contents
Lists specific maintenance tasks for standard equipment.
Standard equipment
Details maintenance for brakes, hydraulic operations, and steering.
Optional equipment
Lists maintenance for optional lead-acid battery systems.
Inspection contents
Outlines inspection points for electrical systems, power supply, travel, chassis, and hydraulics.
Standard equipment
Lists inspection points for standard truck components.
Optional equipment
Lists inspection points for optional equipment like battery chargers.
Customer Service
Maintenance contents for customer service, including brakes, electrical, chassis, hydraulics, and steering.
Maintenance contents
Specifies maintenance tasks for customer service at 1000 service hours or annually.
Standard equipment
Details maintenance for standard equipment by customer service.
Optional equipment
Lists maintenance for optional equipment by customer service.
Inspection contents
Outlines inspection points for standard and optional equipment by customer service.
Standard equipment
Lists inspection points for standard equipment by customer service.
Optional equipment
Lists inspection points for optional equipment by customer service.
Maintenance parts
Recommends replacement intervals for maintenance parts like hydraulic oil and filters.
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