Table of Contents
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99903514:TELESCOPIC CRANE:
20140915
i
SECTION 0: INTRODUCTION
VOLUME 1
TELESCOPIC CRANE
OPERATION AND SAFETY
IOWA MOLD TOOLING CO., INC.
BOX 189, GARNER, IA 50438-0189
TEL: 641-923-3711
TECHNICAL SUPPORT FAX: 641-923-2424
MANUAL PART NUMBER 99903514
Iowa Mold Tooling Co., Inc. is an Oshkosh Corporation Company.
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Chapters
Table of Contents
Troubleshooting
Related Manuals for IMT 3020
Summarization of Contents
Introduction
General Information
Provides essential knowledge for safe and proper crane operation, not replacing regulations.
Owner Responsibilities
Outlines owner's duty to inform personnel about safe operation and maintenance.
Notice to Owner/User
Instructions for reporting property damage or personal injury accidents.
Operation
General Operation Guidelines
Conforming to qualifications, understanding controls, load limits, and procedures.
Daily Safety Inspections
Checklists for daily, weekly, and monthly inspections of crane components.
Work Site Preparation
Ensuring a safe work environment by planning lifts and identifying hazards.
Outriggers Operation
Procedures for extending and lowering outriggers for stable operation.
Starting Crane Operation
Steps for engaging the PTO and preparing the crane for operation.
Crane Controls Overview
Information on radio or tethered remote control functions and safe operation.
Crane Capacity and Load Limits
Understanding capacity placards and determining safe load limits.
Anti Two-Blocking System
Explanation of the system and daily checks to prevent two-blocking.
Task Performance
Step-by-step guide for operating the crane and performing tasks safely.
Troubleshooting Crane Operation
Common problems and their probable solutions for crane functions.
Operation in Adverse Conditions
Procedures for operating the crane in specific environmental conditions.
Important Notes for Safe Operation
Key safety reminders covering anti-two block, overload protection, and winch use.
Maintenance
General Maintenance Information
Guidelines for performing maintenance, safety precautions, and parts replacement.
Maintenance Schedule
Time-based schedule for lubrication, inspections, and system checks.
Lubrication Procedures
Specifies lubricants, application means, and intervals for various crane components.
Hydraulic System Maintenance
Covers oil specifications, fluid level checks, and system maintenance procedures.
Wire Rope and Hook Maintenance
Inspection, lubrication, replacement, and maintenance of wire rope and hooks.
Periodic Crane Inspection
Requirements and procedures for regular inspection of crane components.
Excessive Load Limit System (ELLS) Test Procedure
Steps to test the ELLS for proper operation and crane overload protection.
Winch Troubleshooting
Diagnosing and resolving common problems with the crane winch.
Repair
General Repair Information
Information and precautions for servicing and repairing the IMT telescopic crane.
Repair Precautions
Safety measures to take before starting repairs to prevent injury or damage.
Hydraulic System Repair
Guidelines for maintaining cleanliness and working safely with the hydraulic system.
Worm Drive Winch Repair
Procedures for removing, replacing, and maintaining the worm drive winch.
Bearings and Bushings
Information on bearing types, inspection, and replacement procedures.
Valvebank Repair
Details on valvebank components, troubleshooting, and replacement.
Lower Cylinder Repair
Steps for removing and replacing the lower cylinder if damaged or leaking.
Cylinder Repair
Tools Required for Cylinder Repair
List of specialized tools needed for cylinder disassembly and repair.
Cylinder Disassembly Procedure
Step-by-step instructions for taking apart inner, outer, extension, and stabilizer cylinders.
Seal Installation Guidelines
Recommendations for proper seal installation to ensure maximum sealing capability.
Cylinder Assembly Procedure
Instructions for reassembling cylinders, including seal and piston installation.
Installation
General Installation Guidelines
Preparing the truck chassis for mounting an IMT frame-mounted hydraulic crane.
Chassis Preparation
Steps to ensure the truck chassis meets minimum specifications for crane mounting.
PTO and Pump Installation
Information on installing the Power Take-Off (PTO) and hydraulic pump.
Model Specific Installation Guides
Guides for installing specific crane models, including chassis and hydraulic requirements.
Model 1015 Crane Installation
Specific instructions for installing the Model 1015 crane onto a truck chassis.
Model 2020 Crane Installation
Specific instructions for installing the Model 2020 crane onto a truck chassis.
Model 3020 Crane Installation
Specific instructions for installing the Model 3020 crane onto a truck chassis.
Model 5020 Crane Installation
Specific instructions for installing the Model 5020 crane onto a truck chassis.
Models 5525, 6025, and 6625 Crane Installation
Specific instructions for installing Models 5525, 6025, and 6625 cranes.
Model 7020 Crane Installation
Specific instructions for installing the Model 7020 crane onto a truck chassis.
Model 7025 Crane Installation
Specific instructions for installing the Model 7025 crane onto a truck chassis.
Decals
Decal Placement on Telescoping Cranes
Illustrates common positioning of safety and instructional decals on telescoping cranes.
Danger Decal Descriptions
Explains hazards associated with danger decals and how to avoid them.
Instructional Decal Descriptions
Details the purpose and placement of various instructional decals on the crane.
Reference
Inspection Checklist for Cranes
Comprehensive checklist for daily, monthly, quarterly, and annual crane inspections.
Crane Capacity and Stability
Understanding crane capacity placards and factors affecting stability.
Stability Test Procedures
Detailed steps for performing a stability test to determine safe load limits.
Torque Data Charts
Specifications for tightening bolts using torque values for domestic and metric measurements.
Turntable Bearing Fastener Tightening Sequence
Procedure for torquing turntable bearing fasteners using a specific sequence.
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