SICK UE410-XU Operating Instructions Manual

SICK UE410-XU Operating Instructions Manual

Modular safety controller
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O P E R A T I N G I N S T R U C T I O N S
Flexi Classic
Modular Safety Controller
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Summarization of Contents

OPERATING INSTRUCTIONS
Flexi Classic Modular Safety Controller Overview
Introduces the Flexi Classic modular safety controller and its operating instructions.
About this document
Document Purpose, Scope, and Target Audience
Details the manual's objective, coverage, intended readers, and scope of information.
Information Depth, Abbreviations, and Symbols
Outlines the content covered and defines key terminology and symbols used in the document.
On Safety
Qualified Safety Personnel and Responsibilities
Specifies the qualifications and duties for personnel operating the Flexi Classic system.
Device Applications and Correct Use Guidelines
Describes the permissible uses and proper operation of the Flexi Classic safety controller.
General Safety Notes and Protective Measures
Lists essential safety practices for installation, operation, and maintenance of the system.
Environmental Protection and Material Disposal
Covers environmentally responsible handling, separation, and disposal of the device components.
Product Description
Flexi Classic System Features and Architecture
Explains the modular design, special features, and overall system architecture.
Module Overview: Main and Extension Modules
Summarizes the different types of Flexi Classic modules available for system configuration.
UE410-MU Main Module Details
Describes the functionality, inputs, outputs, and programs of the UE410-MU main module.
UE410-GU Main Module Details
Details the functionality, inputs, outputs, and programs of the UE410-GU main module.
Extension Modules (XU, 8DI, 2RO/4RO) and Gateways
Explains the specifications of extension modules and gateways for system expansion.
Module Settings and Sensor Connection Possibilities
Covers module settings, adjustments, and how to connect various safety sensors.
Special Applications and Functions
Safety Switch Integration (RE300, IN4000, Photoelectric)
Guides on connecting and configuring various safety switches with the Flexi Classic system.
Two-Hand Operation, Jog Mode, and OR Functionality
Details specific operational modes like two-hand control, jog mode, and OR logic functions.
Muting Functionality and Sensor Placement
Explains the muting process, safety notes, and optimal placement of muting sensors.
Muting Sensor Configurations and Logic Details
Provides specific configurations and logic for two-sensor and four-sensor muting setups.
Bypass Function and Control Input Connections (S1-S3)
Describes the bypass function and how to connect control inputs S1, S2, and S3.
Retriggering, Subsystem Grouping, and ENABLE Input
Explains retriggering, subsystem grouping, and the ENABLE input for system expansion.
Mounting and Dismantling
Module Installation and Removal Procedures
Step-by-step instructions for mounting modules onto DIN rails and dismantling them.
Anti-Manipulation Cover Removal and Security
Details the procedure for removing and re-attaching the anti-manipulation cover.
Electrical Installation
Wiring Requirements, EMC, and Safety Notes
Outlines electrical installation standards, EMC compliance, and essential safety precautions.
Specific Wiring Considerations and Warnings
Highlights important wiring details, potential hazards, and test pulse generator notes.
Application Examples and Connection Diagrams
Safety Switch and Emergency Stop Connection Examples
Illustrates wiring for common safety switches and emergency stop configurations.
Advanced Application Connection Diagrams
Shows wiring for complex safety scenarios, multiple hazardous areas, and muting.
Commissioning
Application Validation and System Testing Procedures
Details the steps for validating system functionality and performing initial tests.
Test Notes and Inspection Intervals
Specifies required tests, their frequency, and inspection protocols for system reliability.
Configuration
Accepting and Verifying System Configuration
Describes the process of setting up, accepting, and verifying system configuration parameters.
Diagnostics
Fault Handling and Error Identification Methods
Explains how to diagnose faults, handle errors, and identify causes.
Module Replacement and LED Error Indicator Meanings
Guides on module replacement procedures and interpreting LED error indicators.
Troubleshooting Steps and SICK Support Information
Offers steps for resolving problems and guidance on contacting SICK technical support.
Technical Specifications
Module Data Sheets (MU/XU, GU, 8DI, 2RO/4RO)
Provides comprehensive technical specifications and data sheets for Flexi Classic modules.
Dimensional Drawings and PFHd Values
Includes physical dimensions of modules and safety performance data (PFHd values).
Ordering Information
Available Flexi Classic Modules and Part Numbers
Lists all available Flexi Classic modules with their corresponding part numbers.
Accessories, Spare Parts, and Safety Devices
Lists supplementary items, spare parts, and safety components for the Flexi Classic system.
Annex
EU Directives, Manufacturer Checklist, and Document Lists
Contains regulatory compliance information, installation checklists, and document references.

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