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SICK Manuals
Controller
UE410-XU
Operating instructions manual
SICK UE410-XU Operating Instructions Manual
Modular safety controller
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
1 About this Document
Function of this Document
Target Group
Information Depth
Scope
Abbreviations
Symbols Used
2 On Safety
Qualified Safety Personnel
Applications of the Device
Correct Use
General Safety Notes and Protective Measures
Environmental Protection
Disposal
Separation of Materials
3 Product Description
Special Features
Structure
UE410-MU Main Module
UE410-GU Main Module
UE410-8DI Input Extension Module
UE410-XU Input/Output Extension
UE410-2RO/UE410-4RO Output Modules
Gateways
Module Overview, Adjustments and Facilities for Connecting Sensors
UE410-MU Main Module
Controls and Status Indicators
Terminal Assignment
Outputs
UE410-GU Main Module
Controls and Status Indicators
Terminal Assignment
Global Emergency Stop with the UE410-GU
Local Emergency Stop on the UE410-GU
Inputs
Outputs
Connection of a UE410-8DI
Power-Up Delay and Response Time of the UE410-GU
Diagnostics and Troubleshooting for the UE410-GU
UE410-XU Module
Controls and Status Indicators
UE410-MU/UE410-XU Programs
Program 1
Program 2
Programs 3.1 and 3.2
Program 4
Programs 5.1 and 5.2
Program 6
Program 7
Program 8
Program 9
Connection of Sensors to the UE410-MU/UE410-XU
UE410-GU Programs
UE410-8DI Input Extension Module
AND Link
OR Link
Bypass
Reciprocal Assignment - Mirror Mode
Connection of Sensors to the UE410-8DI
Controls and Status Indicators
Inputs and Outputs
UE410-2RO/UE410-4RO Output Modules
Output Module UE410-2RO
Output Module UE410-4RO
Controls and Status Indicators
UE410-2RO Inputs and Outputs
UE410-4RO Inputs and Outputs
4 Special Applications and Functions
RE300 Magnetic Safety Switch
IN4000 Inductive Safety Switch
Testable Single-Beam Photoelectric Safety Switches
Two-Hand Operation/Jog Mode
OR Function
Muting Function
Muting with Two Sensors
Muting Cycle
Muting Sensors
Placement of Muting Sensors
Muting with Two Sensors (a Sensor Pair), Crossed Placement
4-Sensor Muting, Sequential Layout
Muting with UE410-MU/UE410-XU
SICK Muting Sensors
Bypass
Connecting S1, S2, S3
Operation with Restart Interlock
Operation Without Restart Interlock
Operation with External Device Monitoring (EDM)
Retriggering of the Delayed Ossds
Grouping of Subsystems
ENABLE Input
5 Mounting/Dismantling
Steps for Mounting the Modules
Steps for Dismantling the Modules
Removing the Anti-Manipulation Cover
6 Electrical Installation
7 Application Examples and Connection Diagrams
L21 on the UE410-MU/XU
Emergency Stop on the UE410-MU/XU
RE300 on the UE410-MU/XU
Two-Hand IIIC on the UE410-MU/XU
C2000 and Emergency Stop on the UE410-MU/XU, Two Hazardous Areas
I11 on the UE410-MU/XU, Two Independent Hazardous Areas
IN4000 on the UE410-MU/XU
C4000 on the UE410-MU/XU, 2-Sensor Muting
Global Emergency Stop with Two UE410-GU
8 Commissioning
Validation of the Application
Test Notes
Tests before the First Commissioning
Regular Testing
Regular Inspection of the Protective Device by Qualified Safety Personnel
9 Configuration
Accepting the System Configuration
10 Diagnostics
In the Event of Faults or Errors
Replacement of a Module
SICK Support
Error Indications of the ERR Error LED
Anti-Manipulation Measures
11 Technical Specifications
Data Sheet
UE410-MU/UE410-XU Modules
UE410-GU Module
UE410-8DI Input Extension Module
UE410-2RO/UE410-4RO Output Modules
Dimensional Drawings
UE410-MU and UE410-GU Main Modules
UE410-XU, UE410-8DI, UE410-2RO, UE410-4RO, UE410- PRO, UE410-DEV, UE410-CAN Modules
12 Ordering Information
Available Modules
Accessories/Spare Parts
Single-Beam Photoelectric Safety Switches
Non-Contact Safety Switches
Safety Light Curtains and Multiple Light Beam Safety Devices
Safety Laser Scanners and Safety Camera System
Muting Lamps and Cables
Anti-Manipulation Cover
13 Annex
Compliance with EU Directives
Manufacturer's Checklist
List of Tables
List of Illustrations
Advertisement
Quick Links
1
Ue410-Mu Main Module
2
Controls and Status Indicators
3
In the Event of Faults or Errors
4
Error Indications of the Err Error Led
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O P E R A T I N G I N S T R U C T I O N S
Flexi Classic
Modular Safety Controller
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Summarization of Contents
OPERATING INSTRUCTIONS
Flexi Classic Modular Safety Controller Overview
Introduces the Flexi Classic modular safety controller and its operating instructions.
About this document
Document Purpose, Scope, and Target Audience
Details the manual's objective, coverage, intended readers, and scope of information.
Information Depth, Abbreviations, and Symbols
Outlines the content covered and defines key terminology and symbols used in the document.
On Safety
Qualified Safety Personnel and Responsibilities
Specifies the qualifications and duties for personnel operating the Flexi Classic system.
Device Applications and Correct Use Guidelines
Describes the permissible uses and proper operation of the Flexi Classic safety controller.
General Safety Notes and Protective Measures
Lists essential safety practices for installation, operation, and maintenance of the system.
Environmental Protection and Material Disposal
Covers environmentally responsible handling, separation, and disposal of the device components.
Product Description
Flexi Classic System Features and Architecture
Explains the modular design, special features, and overall system architecture.
Module Overview: Main and Extension Modules
Summarizes the different types of Flexi Classic modules available for system configuration.
UE410-MU Main Module Details
Describes the functionality, inputs, outputs, and programs of the UE410-MU main module.
UE410-GU Main Module Details
Details the functionality, inputs, outputs, and programs of the UE410-GU main module.
Extension Modules (XU, 8DI, 2RO/4RO) and Gateways
Explains the specifications of extension modules and gateways for system expansion.
Module Settings and Sensor Connection Possibilities
Covers module settings, adjustments, and how to connect various safety sensors.
Special Applications and Functions
Safety Switch Integration (RE300, IN4000, Photoelectric)
Guides on connecting and configuring various safety switches with the Flexi Classic system.
Two-Hand Operation, Jog Mode, and OR Functionality
Details specific operational modes like two-hand control, jog mode, and OR logic functions.
Muting Functionality and Sensor Placement
Explains the muting process, safety notes, and optimal placement of muting sensors.
Muting Sensor Configurations and Logic Details
Provides specific configurations and logic for two-sensor and four-sensor muting setups.
Bypass Function and Control Input Connections (S1-S3)
Describes the bypass function and how to connect control inputs S1, S2, and S3.
Retriggering, Subsystem Grouping, and ENABLE Input
Explains retriggering, subsystem grouping, and the ENABLE input for system expansion.
Mounting and Dismantling
Module Installation and Removal Procedures
Step-by-step instructions for mounting modules onto DIN rails and dismantling them.
Anti-Manipulation Cover Removal and Security
Details the procedure for removing and re-attaching the anti-manipulation cover.
Electrical Installation
Wiring Requirements, EMC, and Safety Notes
Outlines electrical installation standards, EMC compliance, and essential safety precautions.
Specific Wiring Considerations and Warnings
Highlights important wiring details, potential hazards, and test pulse generator notes.
Application Examples and Connection Diagrams
Safety Switch and Emergency Stop Connection Examples
Illustrates wiring for common safety switches and emergency stop configurations.
Advanced Application Connection Diagrams
Shows wiring for complex safety scenarios, multiple hazardous areas, and muting.
Commissioning
Application Validation and System Testing Procedures
Details the steps for validating system functionality and performing initial tests.
Test Notes and Inspection Intervals
Specifies required tests, their frequency, and inspection protocols for system reliability.
Configuration
Accepting and Verifying System Configuration
Describes the process of setting up, accepting, and verifying system configuration parameters.
Diagnostics
Fault Handling and Error Identification Methods
Explains how to diagnose faults, handle errors, and identify causes.
Module Replacement and LED Error Indicator Meanings
Guides on module replacement procedures and interpreting LED error indicators.
Troubleshooting Steps and SICK Support Information
Offers steps for resolving problems and guidance on contacting SICK technical support.
Technical Specifications
Module Data Sheets (MU/XU, GU, 8DI, 2RO/4RO)
Provides comprehensive technical specifications and data sheets for Flexi Classic modules.
Dimensional Drawings and PFHd Values
Includes physical dimensions of modules and safety performance data (PFHd values).
Ordering Information
Available Flexi Classic Modules and Part Numbers
Lists all available Flexi Classic modules with their corresponding part numbers.
Accessories, Spare Parts, and Safety Devices
Lists supplementary items, spare parts, and safety components for the Flexi Classic system.
Annex
EU Directives, Manufacturer Checklist, and Document Lists
Contains regulatory compliance information, installation checklists, and document references.
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