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O P E R A T I N G I N S T R U C T I O N S Flexi Soft Modular Safety Controller Hardware...
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Original document This document is an original document of SICK AG. O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK...
Mounting procedure................. Electrical installation................ 51 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
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Status signals of the FX3-ANA0 analog input module......111 Status messages of the FX3-MOCx motion control module....112 O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK...
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Diode module DM8-A4K............178 Ordering information................ 179 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
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List of figures..................191 List of tables..................193 O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK Subject to change without notice...
Flexi Soft gate‐ associated mapping ways 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
These operating instructions apply to all modules of the Flexi Soft safety controller with the exception of the Flexi Soft gateway. O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK...
Indicates a situation presenting possible danger, which may lead to death or serious injuries if not prevented. 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
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Ö The LED is flashing. O The LED is illuminated continuously. O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK...
Only use the devices in an environment with maximum degree of contamination 2. O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK...
For maintenance, you must be able to assess if the machine is operating safely. 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK...
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FX3-CPUx V4.00.0 (Step 4.xx) V1.9.4 n.a. 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
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You can find information on this gateway in the SIM1000 FXG operating instructions. O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller...
8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
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Figure 2: Maximum structure of the Flexi Soft system (without relay modules) O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK...
Maximum 16 safe relay outputs. Modules 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
The main module can only be operated together with the FX3-MPL0 system plug. O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller...
The main module can only be operated together with the FX3-MPL1 system plug. 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
The main module can only be operated together with the FX3-MPL1 system plug. O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller...
Flexi Soft system is not required. 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
Activation or deactivation of the test signals at outputs Q1 to Q4 O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK...
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"Maximum response time of the Flexi Soft system", page 130 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
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O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK...
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8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
Forwarding of information at inputs I1 to I8 to the main module O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK...
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"Connection of devices", page 77 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK...
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Figure 13: Internal structure of the FX3-XTDS – safety inputs and test outputs Internal logic 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
The IY7 and IY8 connections on a FX0-STIO module can be used either as non-safety inputs or non-safety outputs. O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK...
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Figure 16: Internal structure of the FX0-STIO – non-safe inputs Internal logic 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
° Only possible for encoder 1 (ENC1) O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK Subject to change without notice...
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Can be used in the FX3-MOC0 logic. For detailed information, see the “Flexi Soft in the Flexi Soft Designer Configuration Software” operating instructions. 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
BUS+ bus. Only possible for encoder 1 (ENC1) O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK Subject to change without notice...
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• Reference run after restart 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
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FX3-MOC1. In this way, the HIPERFACE® interface can be used like a sine/cosine encoder. O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK...
The FX3-ANA0 is supplied with voltage via the system plug of the main module and the internal FLEXBUS+ bus. 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
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This transit time difference can be taken into account during the plausibil‐ ity check. O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK...
One feedback circuit external device monitoring (Y1/Y2), dual-channel and volt- free 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
Each main module has an RS-232 interface with the following functions: O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK...
USB version Connection type Mini-B 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
Higher availability thanks to the provision of diagnostic information with high information content for quick and accurate possible actions O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK...
8 ms 12 ms 20 ms O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK Subject to change without notice...
8010946). • S300 Mini 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
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The “Flexi Soft in the Flexi Soft Designer Configuration Software” operating instructions contain more information on using the ACR function. O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK...
The module engages with an audible click. 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
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Before removing a module from the mounting rail, slide the modules approx. 10 mm apart. O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK...
8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
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The ground of the RS-232 interface is connected internally to the ground of the main module’s voltage supply (A2). O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK...
(Q1 … Q4) Power supply GND 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
FX3-MPL1 system plug RS-232 interface EFI1_A EFI1_B O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK Subject to change without notice...
EFI1 and EFI2 LEDs à Line_NEXT_B (next) á 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
X1/X2 Test output 1/Test output 2 O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK Subject to change without notice...
(X2, X4, X6, X8) must be used. 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
(I2, I4, I6, I8), then test output XY2 must be used. O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK...
Figure 35: FX3-MOCx motion control module MS LED (Module Status) 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
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"Motion Control FX3-MOC0", page 34 "Motion Control FX3-MOC1", page O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK Subject to change without notice...
1 for forward‐ signals. ing signals. 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
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C1 and C2 to provide protection against electromagnetic interference. O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK...
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Used to forward a signal, e.g. for an external voltage supply. 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
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ENC1_C+ ENC1_C– ENC2_24V ENC2_C+ ENC2_C– O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK Subject to change without notice...
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Not connected to the FX3-EBX3, only used to forward signals 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
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ENC_24V ENC_A- ENC_B- ENC_C- ENC_0V O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK Subject to change without notice...
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Data– ENC2_A+ Cos+ – Data+ 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
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Control FX3-MOC0", page 34 see "Motion Control FX3-MOC1", page O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK Subject to change without notice...
ENC1_C+ ENC1_24V ENC2_24V ENC2_A- ENC2_B- 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
Black ENC2_A+ Cos+ – Data+ O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK Subject to change without notice...
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– – – – Clock+ 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
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Cos+ ENC2_A– Cos– ENC2_B+ Sin+ O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK Subject to change without notice...
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Data+ ENC1_B– – ENC1_B+ – 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
2+, 2– Analog input AI2 O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK Subject to change without notice...
Y1/Y2 and Y3/Y4 on relay module UE410-4RO must be connected with the FX3-XTIO. 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
24 V DC System plug Logic FLEXBUS+ O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK Subject to change without notice...
No short-circuit detection, i.e., no referencing to test outputs. ► 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
Table 50: Functions with ES21 Function Notes Tested Possible O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK Subject to change without notice...
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Channel 2: contact E41 between 24 V and I2 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
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See function block for type IIIA two-hand in the logic of the main mod‐ ule, with which these outputs are to be evaluated. O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK...
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(PL according to ISO 13849-1). 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
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(see figure 49, page 82). O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK Subject to change without notice...
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See the report in the configuration software 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
You will find more information in the operating instructions for the inductive safety switches. O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK...
Flexi Soft module with protected or separate cabling. 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
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= 8 ms (user-defined element required in configuration software) Note the maximum conductor resistance of 100 Ω. O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK...
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Observe the operating instructions of each sensor. ► 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
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Each set of operating instructions contains the diagrams for L21, L27/L28 and L41. O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK...
Do not connect any loads that exceed the nominal values of the outputs Q1 to Q4. ► 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
Observe the maximum permissible voltage of ± 30 V (to terminal A2 = GND) at the ► EFI inputs. O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK Subject to change without notice...
You can download the driver for the Pro-face devices for connection to the Flexi Soft main modules from www.pro-face.com. 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
182). Only possible for encoder 1 (ENC1). O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK Subject to change without notice...
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Encoder/motor feedback connection box FX3-EBX3 (SICK part number 2068728) 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
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Dual encoder/motor feedback connection box FX3-EBX4 (SICK part number 2068729) O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK...
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2094372, 2094434, 2094435, or 2094436) 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
Flexi Soft main module. O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK...
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Right: As illustrated in Flexi Soft Designer 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
Observe the maximum permissible voltage at the EFI inputs of ± 30 V (to terminal ► A2 = GND). O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK Subject to change without notice...
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"EMC measures for Flexi Link and Flexi Line", page 101 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
Up to 40 m 2 × 0.22 mm² (AWG 23) O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK Subject to change without notice...
Insulate the end of the shielding braid, for example using a suitable heat-shrinka‐ ► ble sleeve. 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
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O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK...
EFI-capable devices. 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
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EFI-capable devices. O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK...
Instruction is the responsibility of the machine user. 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
Verified configuration – O Yellow O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK Subject to change without notice...
For information on the positions of the LEDs on the FX3-XTIO I/O module, see figure 31, page 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
For information on the positions of the LEDs on the FX3-XDTI I/O module, see figure 32, page O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK Subject to change without notice...
For information on the positions of the LEDs on the FX3-XTDS I/O module, figure 33, page 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
For information on the positions of the LEDs on the FX0-STIO I/O module, see figure 34, page O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK Subject to change without notice...
For information on the positions of the LEDs on the FX3-ANA0, see figure 43, page 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
For information on the position of the LEDs on the FX3-MOCx motion control module, see figure 35, page O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK...
Relay K1/K2 – safety contacts closed (on the UE410-4RO only) 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
Position by Reference with Memory Function function block or SSI encoder with teach-in input is used. O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK...
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"Mounting procedure", page 49 • "Removal", page 128 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
3 seconds and then switch it back on again. O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK...
UE410-4RO relay modules", page 113). 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
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The system plug is empty (condi‐ tion on delivery). O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK Subject to change without notice...
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+ Q4 = Ö green (1 Hz) 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
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• Defective pressure-sensitive safety mat O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK Subject to change without notice...
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8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
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FX3-XTIO, an error may occur. O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK...
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Consequential error on main module: 0x0029C006 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
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O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK Subject to change without notice...
The following notes are identical for all FX3-MOCx modules. 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
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A/B incremental encoder such as a static state of the output level. O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK...
SICK subsidiary. 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
Slide the modules apart one by one in the direction of the arrow until the side- mounted plug connection is disconnected. O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK...
SICK will be glad to help you dispose of these devices on request. 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
Take the values from the report in the configuration software. O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK...
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Flexi Soft Designer Configuration Software” operating instructions. 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
FX3-XTDI firmware version < V3.00.0, the filter time is set to a fixed value of 8 ms. Take values from the configuration software report. O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK...
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Take value from the corresponding operating instructions. 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
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SSI master (position value) Max. 4 ms + max. data reception inter‐ O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK...
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Two paths must be considered and calculated separately: 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
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"Fault detection time and fault response time when using single-channel outputs on the FX3-XTIO", page O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK...
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Figure 67: Response times within a Flexi Link system 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
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0.5 ms Total E2 19.0 ms O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK Subject to change without notice...
EN 61000-6-2 Emitted interference EN 61000-6-4 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
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Dimensions (W × H × D) 22.5 mm × 96.5 mm × 120.6 mm O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK...
For dual-channel outputs 5 × 10 –5 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
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Table 129: Safety inputs (I) XTIO XTIO Number of inputs O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK Subject to change without notice...
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Type of output PNP semiconductor, short-circuit protected 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
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The overshoot can be reduced if necessary using an external parallel resistance. O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK...
Connection type Dual level spring terminals 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
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Output resistance Low ≤ 33 Ω + 10%, current limited to approx. 10 mA O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK...
Category 4 Performance level (ISO 13849) PL e 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
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Input current Low -2.5 ... +2.1 mA O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK Subject to change without notice...
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Max. permitted coil energy without 0.37 J external protection elements 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
Power consumption Max. 1.5 W Power loss O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK Subject to change without notice...
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Max. permitted coil energy without 0.37 J external protection elements 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
Table 158: ANA0 general data ANA0 Protection class (IEC 61140) O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK Subject to change without notice...
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20.3 mA to 20.7 mA. 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
Performance level (ISO 13849) PL d O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK Subject to change without notice...
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Encoder power supply (ENC1_24V, ENC2_24V, ENC_0V) 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
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Pulse duration Low 1.5 µs – – O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK Subject to change without notice...
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Max. 1 increment of the internal resolution of the posi‐ detection tion information 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
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O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK...
Performance level (ISO 13849) PL e 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
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Data interface Internal bus (FLEXBUS+) O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK Subject to change without notice...
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Clock, if SSI listener, and Data 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
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Phase shift 80° 90° 100° O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK Subject to change without notice...
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30 V will not damage the module. 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
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Shock resistance, single shock 30 g, 11 ms (EN 60068-2-27) O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK Subject to change without notice...
Encoder voltage supply (ENC1_24V, ENC2_24V, ENC_0V) 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
Performance level (ISO 13849) PL e (EN ISO 13849-1) O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK Subject to change without notice...
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UE410-4RO: Max. 3.2 W Connection type Terminals 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
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Time from low at B1 / B2 to drop out of relay. O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK...
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16 V DC + 24 V DC 30 V DC 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
Input current per channel (1/2) 400 mA O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK Subject to change without notice...
Figure 70: Dimensioned drawing FX3-CPUx (mm) Connector range 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
Figure 71: Dimensioned drawing FX3-XTIO, FX3-XTDS, FX0-STIO, FX3-XTDI, UE410-2RO, and UE410-4RO (mm) O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK...
Figure 72: Dimensional drawing for the FX3-ANA0 (mm/in) 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
Figure 73: Dimensional drawing for the FX3-MOC0 (mm) same design as the FX3-MOC1 motion control module. O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK...
Figure 74: Dimensional drawing for the optimized dual encoder/motor feedback connection box FX3-EBX1 (mm/in) 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
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Figure 75: Dimensional drawing for the FX3-EBX3 encoder/motor feedback connection box (mm/in) O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK...
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Figure 76: Dimensional drawing for the FX3-EBX4 dual encoder/motor feedback connection box (mm/in) 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
Inputs 8 × 1N4007 Outputs O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK Subject to change without notice...
PROFIBUS DP gateway FX0-GPRO00000 1044075 FX0-GPRO00010 1121598 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
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Output expansion module for OSSDs 2 enabling current paths O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK Subject to change without notice...
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For more challenging ambient conditions (e.g., resistance to sulfur). 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
HD D-sub, female connector, 15- For more challenging ambient conditions (e.g., resistance to sulfur). O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK...
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45, page 73 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
LED muting lamp with 10 m cable – 2019910 O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK Subject to change without notice...
Enhanced Function Interface-pro based on EtherNet/IP™ – CIP Safety™. 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
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O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK...
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Safety integrity level 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
GB 19436.3 IEC 61508 GB/T 20438 O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK Subject to change without notice...
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GB/T 16855.1 ISO 13855 GB/T 19876 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
Is it ensured that a complete test of the safety functions is done after any configuration change of the safety controller? O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK...
51. Minimum distance a to reflective surfaces, correct mounting and alignment..88 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
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(mm/in)......................177 77. Dimensioned drawing diode module DM8-A4K............. 178 O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK...
51. Connection of electro-mechanical safety switches..........79 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
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101. Calculation of the response time for the output to an EFI-capable device (A2) in milliseconds......................133 O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK...
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142. General data XTDS....................148 143. Interfaces XTDS......................148 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
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197. Accessories for the safety controller...............182 198. Encoder/motor feedback connection unit..............182 O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK...
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205. Muting lamp and cable.................... 184 206. Note on standards....................188 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
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LIST OF TABLES O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller 8012478/1IG6/2023-02-24 | SICK Subject to change without notice...
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LIST OF TABLES 8012478/1IG6/2023-02-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Soft Modular Safety Controller Subject to change without notice...
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Phone +65 6744 3732 Phone +30 210 6825100 Phone +65 6744 3732 E-Mail sales.gsg@sick.com E-Mail office@sick.com.gr E-Mail sales.gsg@sick.com Hong Kong Slovakia Phone +852 2153 6300 Phone +421 482 901 201 E-Mail ghk@sick.com.hk E-Mail mail@sick-sk.sk Detailed addresses and further locations at www.sick.com SICK AG | Waldkirch | Germany | www.sick.com...
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