SICK MSC800 Operating Instructions Manual
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SICK MSC800 Operating Instructions Manual

Modular system controller
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O P E R A T I N G I N S T R U C T I O N S
Modular system controller
MSC800
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  • Page 1 O P E R A T I N G I N S T R U C T I O N S Modular system controller MSC800...
  • Page 2 MSC800 This work is protected by copyright. Any rights derived from the copyright shall be reserved for SICK AG. Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law. Alteration or abridgment of the document is not permitted without the explicit written approval of SICK AG.

  • Page 3: Table Of Contents

    System requirements ..................26 3.2.1 Mounting requirements ..............26 3.2.2 Electrical installation requirements ..........26 3.2.3 Operation requirements..............26 Product features and functions (overview) ............27 Operating principle of the MSC800 ..............28 3.4.1 Object trigger control ................29 3.4.2 Focus control ..................29 3.4.3 Increment configuration ..............29 3.4.4 Code configuration ................30...
  • Page 4 Selecting the mounting location ............38 4.2.4 Placement on the conveyor system ..........39 Mounting ......................40 4.3.1 Mounting the MSC800 control cabinet variants......40 4.3.2 Mounting individual components of the logic unit ......40 Mounting of external components ..............41 4.4.1 Mounting ID sensors ................
  • Page 5 Replacing components of the MSC800 .............84 7.5.1 Replacing logic unit of the MSC800-1100, MSC800-2100, or MSC800-2300 ................84 7.5.2 Replacing the MSC800 power supply unit module ......85 7.5.3 Replacing the battery in the logic unit ..........86 Disposal .......................87 Troubleshooting .......................88 Overview of potential errors and faults ..............88 8.1.1...
  • Page 6 10.2 Configuration with command strings ............... 118 10.3 Ordering information ..................119 10.3.1 MSC800 modular system controller ..........119 10.3.2 Accessories: pre-wired cables for CAN SENSOR Network .... 120 10.3.3 Accessories: male connector covers for CLV490 / VMS4xx/5xx (CAN SENSOR network) ..........121 10.3.4...

  • Page 7: About These Operating Instructions

    • MSC800-3600: power supply unit (60 A) in a cabinet Depending on the number of connected ID sensors, an MSC800-1100/-2100 or an MSC800-2300 is used. In order to increase the total performance of the power supply units, the MSC800-2300 can be combined with another MSC800-3400 or MSC800-3600.

  • Page 8: Target Group

    PC. In the SOPAS-ET configuration software, there is an online help system available to support the configuration. Further information on high-end CCD camera systems, volume measurement systems, and bar code scanners is available from SICK AG, Identification & Measuring. Online at www.sick.com. Abbreviations used...
  • Page 9 The ICR890 systems and the CLV490 bar code scanner are referred to together as ID sensors. The tabs for the configuration of the MSC800 are referred to as “device pages” in the online help of the SOPAS-ET configuration software. In addition, there is the option to connect further SICK sensors which are not explicitly mentioned in these operating instructions.

  • Page 10: Symbols Used

    In order to make it easier to access information quickly, some information is highlighted as follows in this documentation: NOTE Note A note refers to a potential risk of damage or loss of function of the MSC800 or the devices connected to it. WARNING Warning A warning refers to specific or potential dangers to the physical safety of the user.
  • Page 11 Multi-step instructions to action are indicated by consecutive numbers. This symbol refers to an entry in the glossary.  8011540/14B8/2019-06-06 Operating instructions | SICK Subject to change without notice...

  • Page 12: On Safety

     Read the chapter carefully before using the MSC800. Authorized personnel In order to function safely, the MSC800 must only be mounted, operated, and maintained by adequately qualified personnel.  The operating instructions must be made available to the end user.

  • Page 13: Intended Use

    ID sensors (for 1D / 2D codes) and a VMS4xx/5xx. The logic unit of the MSC800 carries out the coordination of the sensors. The intended use of the MSC800 can be found in the following description of the system components and their function: •...

  • Page 14: Cyber Security

    WARNING Risk of injury due to falling components The weight of the MSC800 can be approx. 10 to 20 kg depending on the variant.  Do not do mounting work alone.  Have a second person hold the components during mounting.

  • Page 15: Electrical Installation Work

    Electrical installation work DANGER Risk of injury due to electrical current The MSC800 is connected to the mains voltage unit (AC 100 ... 264 V / 50 ... 60 Hz).  Comply with standard safety requirements when working on electrical plants. DANGER...

  • Page 16: Quick Stop And Quick Restart

    On safety Chapter 2 MSC800 Quick stop and quick restart The MSC800 can be switched on and off via a main switch provided by the customer. 2.4.1 Switching off MSC800  Turn off the supply voltage to the MSC800. When switching off the MSC800, at the most, the following data will be lost: •...

  • Page 17: Protecting The Environment

    2.5.1 Power consumption The ID sensors are supplied with electrical energy via the power supply unit of the MSC800 (protective extra-low voltage DC 24 V as per IEC 364-4-41). The system components have the following power consumption:...

  • Page 18: Product Description

    Structure of the MSC800 The MSC800 consists of a logic unit and one or more power supply units in a cabinet (control cabinet). The MSC800 is used in combination with ID sensors and a VMS4xx/5xx (detection of object shape).

  • Page 19: Msc800-1100 Device View

    MSC800 3.1.1 MSC800-1100 device view Fig. 2: MSC800-1100 device view (internal view with open door and view from below) Power consumption Power consumption Terminals for mains voltage IN (AC 100 ... 264 V / Terminals for supply voltage OUT (DC 24 V, max. 10 A) 50 ...

  • Page 20: Msc800-2100 Device View

    MSC800 3.1.2 MSC800-2100 device view Fig. 3: MSC800-2100 device view (internal view with open door and view from below) Power consumption Power consumption Terminals for mains voltage IN (AC 100 ... 264 V / Logic unit with connections and SD memory card for 50 ...

  • Page 21: Msc800-2300 Device View

    Chapter 3 MSC800 3.1.3 MSC800-2300 device view Fig. 4: MSC800-2300 device view (internal view with open door and view from below) Power consumption Power consumption Terminals for mains voltage IN Fuses for supply voltage OUT 1 DC 24 V (AC 100 ... 264 V / 50 ... 60 Hz) Circuit breaker for protective contact socket and power Terminals for supply voltage OUT 1 (DC 24 V, max.

  • Page 22: Msc800-3400 Device View

    MSC800 3.1.4 MSC800-3400 device view Fig. 5: MSC800-3400 device view (internal view with open door and view from below) Power consumption Power consumption Air inlet opening for cooling (with fan and filter mat), 2 x Terminal sets for supply voltage OUT 2 to 1 (DC 24 V, 2 x max.

  • Page 23: Msc800-3600 Device View

    MSC800 3.1.5 MSC800-3600 device view Fig. 6: MSC800-3600 device view (internal view with open door and view from below) Power consumption Power consumption Air inlet opening for cooling (with fan and filter mat), 2 x Terminal sets for supply voltage OUT 3 to 1 (DC 24 V, 3 x max.

  • Page 24: Scope Of Delivery

    Product description Chapter 3 MSC800 3.1.6 Scope of delivery Control cabinet variants The delivery of the MSC800 in the cabinet includes the following components: No. of units Component Note MSC800-1100 Without connecting cables. - or - With MSC800-0000 logic unit.

  • Page 25: Content Of The Dvd (No. 2039442)

    • SOPAS-ET Engineering Tool: configuration software for WindowsTM PCs with integrated online help system (HTML files). • MSC800 operating instructions: PDF version in German and English, as well as other publications for ICR890, VMS4xx/5xx, CLV490, V6xx, etc. The latest versions of the publications and programs included on the DVD are also Important available for download at www.sick.com.

  • Page 26: System Requirements

    System requirements 3.2.1 Mounting requirements • Stable mounting frame with sufficient load-bearing capacity and with appropriate dimensions for the cabinet of the MSC800 (see the information in the dimensional drawings in the Annex). • Shock and vibration-free mounting 3.2.2 Electrical installation requirements •...

  • Page 27: Product Features And Functions (Overview)

    • AUX data interface: serial RS-232, RS-422/485, Ethernet (transmission rate, data format, and protocol fixed), USB • CAN interface for integration of the ID sensors and of the VMS4xx/5xx into the SICK CAN SENSOR network or into a CANopen® network •...

  • Page 28: Operating Principle Of The Msc800

    This information is then distributed to the systems by the MSC800. Fig. 7: MSC800 in combination with ID sensors for 1D / 2D codes on a conveyor system Fig. 8: Diagram of the system (top view) By combining several ID sensors, it is possible to record several sides in one passage (multi-side reading).

  • Page 29: Object Trigger Control

     The SOPAS-ET configuration software can be used, among other things, to configure the default focus position and the source of the distance measurement: PROJECT TREE, MSC800, PARAMETERS, MLG SETTINGS, GENERAL tab , tab PROJECT TREE, MSC800, PARAMETERS, NETWORK/INTERFACES/OIS, SERIAL...

  • Page 30: Code Configuration

    MSC800 3.4.4 Code configuration The recorded codes are already decoded by the ID sensors. The results are forwarded to the MSC800. The following code types can be filtered there: 1D codes (bar codes) • Codebar • Code 39 • UPC/EAN family •...
  • Page 31 The SOPAS-ET configuration software can be used to configure the read operating mode, the object release point, and the time of issuing the read result: , tab PROJECT TREE, MSC800, PARAMETERS, DATA PROCESSING TRACKING PROJECT TREE, MSC800, PARAMETERS, DATA PROCESSING...

  • Page 32: Data Processing

    PROJECT TREE, MSC800, PARAMETERS, DATA PROCESSING, OUTPUT FORMAT 3.4.8 Network In the event of multi-side reading, the MSC800 carries out the coordination of the ID sensors. The sensors and the MSC800 can be networked together via CAN bus.  The SOPAS-ET configuration software can be used to configure the network parameters:...

  • Page 33: Data Interfaces

    Product description Chapter 3 MSC800 3.4.9 Data interfaces Numerous data interfaces are available on the logic unit of the MSC800. Interface Connection Function Serial host HOST 1, HOST 2 Providing the read result in two output formats or in interfaces...

  • Page 34: Relay Switching Outputs

    Chapter 3 MSC800 3.4.11 Relay switching outputs The MSC800 also provides two relay switching outputs (changeover contacts). These can be used to achieve the same switching functions as in the digital outputs.  The SOPAS-ET configuration software can be used to configure the two relay outputs:...

  • Page 35: Function Of The Leds

    The configured parameter values are saved as a parameter set in the internal EEPROM of the MSC800 and on the SD memory card (SD 1) of the logic unit (cloning). If the logic unit has to be replaced, the memory card makes transferring the parameter set to the new device quick and easy (see chapter 7.5 Replacing components of the MSC800 on...
  • Page 36 Green ON: MSC800 ready for operation OFF: MSC800 not ready for operation SYSTEM READY Green ON: overall system made up of MSC800 and all connected sensors ready for operation OFF: overall system not ready for operation RESULT Green ON: there is a valid read result...

  • Page 37: Mounting

    Chapter 4 MSC800 Mounting Overview of the mounting steps This chapter describes the mounting steps for the MSC800 and the external components. Mounting requirement: Important • Control cabinet variants: appropriate mounting frame at the mounting location. The mounting frame must be constructed according to the specifications of a project- specific dimensional drawing.

  • Page 38: Selecting The Mounting Location

    Fig. 12: Example of a project-specific dimensional drawing for mounting 38 Operating instructions | SICK 8011540/14B8/2019-06-06 Subject to change without notice...

  • Page 39: Placement On The Conveyor System

    ID sensors. Fig. 13: Placement of several ICR890 systems on the conveyor system with VMS4xx/5xx Fig. 14: Placement of several CLV490 bar code scanners on the conveyor system 8011540/14B8/2019-06-06 Operating instructions | SICK Subject to change without notice...

  • Page 40: Mounting

    WARNING Risk of injury due to falling components The weight of the MSC800 can be approx. 10 to 20 kg depending on the variant.  Do not do mounting work alone.  Have a second person hold the components during mounting.

  • Page 41: Mounting Of External Components

    As much as possible, the photoelectric sensor must be vertical to the conveying direction.  Mount the photoelectric sensor on the conveying line. 8011540/14B8/2019-06-06 Operating instructions | SICK Subject to change without notice...

  • Page 42: Mounting The Incremental Encoder

    WARNING Risk of injury due to falling components The weight of the MSC800 can be approx. 10 to 20 kg depending on the variant.  Do not do mounting work alone.  Have a second person hold the components during mounting.

  • Page 43: Electrical Installation

    The actual work to be carried out depends on the relevant configuration in which the MSC800 is used (see chapter 5.2 Electrical installation of the MSC800 on page 44). After completion of the electrical installation, commissioning and configuration of the MSC800 is carried out (see chapter 6.1 Overview of the commissioning steps on...

  • Page 44: Electrical Installation Of The Msc800

    The terminals for the DC 24 V supply voltage and the connections on the logic unit of the MSC800 are described in chapter 5.3 Electrical connections on page 45. Instructions on carrying out the individual installation steps are provided in chapter 5.4 Performing the electrical installation on page 56.

  • Page 45: Electrical Connections

    The MSC800 must be used exclusively in industrial environments. 5.3.1 Terminals for mains voltage IN and supply voltage OUT MSC800-1100 Fig. 17: Terminals on the MSC800-1100 for mains voltage IN and supply voltage OUT Connections for mains voltage IN on the MSC800-1100 Terminal Color...
  • Page 46 Electrical installation Chapter 5 MSC800 MSC800-2100 Fig. 18: Terminals on the MSC800-2100 for mains voltage IN and supply voltage OUT Connections for mains voltage IN on the MSC800-2100 Terminal Color Signal Function -X100/1.1 Gray Mains voltage AC 100 ... 264 V / 50 ... 60 Hz (phase) -X100/1.4...
  • Page 47 Electrical installation Chapter 5 MSC800 MSC800-2300 Fig. 19: Terminals on the MSC800-2300 for mains voltage IN and supply voltage OUT Connections for mains voltage IN on the MSC800-2300 Terminal Color Signal Function -X100/1.1 Gray Mains voltage AC 100 ... 264 V / 50 ... 60 Hz (phase) -X100/1.4...
  • Page 48 Electrical installation Chapter 5 MSC800 Connections for supply voltage OUT 1 on the MSC800-2300 for CLV490, VMS4xx/5xx, and logic unit of the MSC800 Terminal Signal Function Protected by fuse DC +24 V Supply voltage OUT F1 (4 A, slow-acting) DC +24 V...
  • Page 49 Electrical installation Chapter 5 MSC800 MSC800-3400 Fig. 20: Terminals on the MSC800-3400 for mains voltage IN and supply voltage OUT Connections for mains voltage IN on the MSC800-3400 Terminal Color Signal Function -X100/1.1 Gray Mains voltage AC 100 ... 264 V / 50 ... 60 Hz (phase)* -X100/1.2...
  • Page 50 By setting up a closed circuit (DC +24 V on terminal -X120/41; GND on terminal -X120/42) and using appropriate assessment, e.g., by the logic unit of an MSC800, it is possible to signal overheating of the cabinet. It is also possible to use series connection of the same thermal circuit breaker to MSC800 cabinets of the same type.
  • Page 51 Electrical installation Chapter 5 MSC800 MSC800-3600 Fig. 21: Terminals on the MSC800-3600 for mains voltage IN and supply voltage OUT Connections for mains voltage IN on the MSC800-3600 Terminal Color Signal Function -X100/1.1 Gray Mains voltage AC 100 ... 264 V / 50 ... 60 Hz (phase)* -X100/1.2...
  • Page 52 By setting up a closed circuit (DC +24 V on terminal -X120/41; GND on terminal -X120/42) and using appropriate assessment, e.g., by the logic unit of an MSC800, it is possible to signal overheating of the cabinet. It is also possible to use series connection of the same thermal circuit breaker to MSC800 cabinets of the same type.

  • Page 53: Electrical Connections On The Msc800-0000 Logic Unit (Overview)

    Chapter 5 MSC800 5.3.2 Electrical connections on the MSC800-0000 logic unit (overview) Fig. 22: MSC800-0000 logic unit in the cabinet of the MSC800-1100/-2100/-2300: position of the electrical connections The following interfaces are carried via the logic unit connections: Code Connection...
  • Page 54 2 relay outputs, changeover contact for switching protective extra-low voltage 6 digital switching inputs, opto-decoupled. 3 x DC 24 V for supply of external sensors. With switch S6-1/-2, isolated SGND of the inputs on GND of the MSC800 can be switched. TRIGGER 4 digital switching inputs, opto-decoupled.

  • Page 55: Function Of The Leds Of The Logic Unit

    ON: terminates the CAN node point CAN1 OFF: no termination 1) If the external sensors are supplied from the MSC800 and SGND is laid on GND, use both switches! 2) Both switches must be used in each case for termination.

  • Page 56: Performing The Electrical Installation

    DANGER Risk of injury due to electrical current The MSC800 is connected to the mains voltage (AC 100 ... 264 V / 50 ... 60 Hz).  Comply with standard safety requirements when working on electrical plants.  All installation work must be carried out with the power supply disconnected.

  • Page 57: Wire Cross-Sections

    • Switching inputs/outputs: at least 0.25 mm • Data interfaces: at least 0.22 mm • Supply voltage: the cable to the MSC800 must be at least 2.5 m from a wire section of 4 mm  Lay all of the cables such that there is no risk of people tripping over them and the cables are protected against damage.

  • Page 58: Cable Entries

    (permitted cable diameter: 13 ... 18 mm) (3): 2 x M screw fitting, plastic, M16 x 1.5 (permitted cable diameter: 5 ... 10 mm) Tab. 31 Cable entries on the MSC800 58 Operating instructions | SICK 8011540/14B8/2019-06-06 Subject to change without notice...

  • Page 59: Applying The Shield

    Electrical installation Chapter 5 MSC800 5.4.4 Applying the shield In order to connect the cable shield with the housing of the MSC800, proceed as follows: MSC800 type View Cable entry MSC800-1100 24 V DC supply voltage to CLV490/VMS4xx/5xx via the CAN bus cable...

  • Page 60: Circuit Breakers And Fuses

    Electrical installation Chapter 5 MSC800 5.4.5 Circuit breakers and fuses The MSC800 is equipped with the following circuit breakers and fuses: MSC800 type Fuse Fuse type Protected circuit Value/behavior MSC800-1100 -F11 Circuit breaker, 1-pin Mains voltage AC 100 ... 264 V for...

  • Page 61: Dc Supply Voltage For The Icr890 Systems

    (as is done in the MSC800). The following standards must be observed in this case: DIN VDE 0100 (part 430), DIN VDE 0298 (part 4), and/or DIN VDE 0981 (part 1).
  • Page 62 DC +24 V (ICI890_2#2 illumination) Wire 5: black -X120/26 GND (ICI890_2#2 illumination) Wire 6: black -X120/27 Green-yellow Tab. 36 MSC800-3400: connection of the supply voltage cables for two ICR890 systems 62 Operating instructions | SICK 8011540/14B8/2019-06-06 Subject to change without notice...
  • Page 63 DC +24 V (ICI890_3#2 illumination) Wire 5: black -X120/36 GND (ICI890_3#2 illumination) Wire 6: black -X120/37 Green-yellow Tab. 37 MSC800-3600: connection of the supply voltage cables for three ICR890 systems 8011540/14B8/2019-06-06 Operating instructions | SICK Subject to change without notice...

  • Page 64: Dc 24 V Supply Voltage For Clv490 And Vms4Xx/5Xx

    Power is supplied via the relevant wires of the CAN cable, which are applied directly to the terminals for the supply voltage. Connecting supply voltage for CLV490 and VMS4xx/5xx 1. Make sure that the mains voltage (external supply voltage) for the MSC800 is switched off. 2. Connect CAN cable to the CLV490/VMS4xx/5xx.

  • Page 65: Can 1/Can 2 Data Interface Of The Logic Unit

    CAN 1/CAN 2 data interface of the logic unit Framework conditions for the CAN Interface The SICK-specific CAN-SENSOR network is based on the CAN bus. It is set up in line topology. The following table shows the maximum permitted length of the CAN bus for the CAN SENSOR network depending on the data transmission rate selected.
  • Page 66 All ICR890 systems and other CLV490 bar code scanners and a volume measurement system (VMS4xx/5xx) can be connected via the two CAN interfaces of the MSC800. The stub cables must be terminated with a resistor on the last device in each case.

  • Page 67: Ethernet 1 Ethernet Interface Of The Logic Unit

    CAN bus. The HOST and AUX data interfaces of the ICR890 system and the signals of the two switching outputs are accessible via the CAN bus on the MSC800. For this purpose, the MSC800 and the ICR890 systems must be configured as master/slave accordingly (see chapter 6.3 Initial commissioning on page 75).

  • Page 68: In, Trigger, And Inc Switching Inputs Of The Logic Unit

    Connecting ETHERNET 1 Ethernet interface of the logic unit  Use the cross-over cable (see chapter 10.3.2 Accessories: pre-wired cables for CAN SENSOR Network on page 120) to connect the MSC800 directly to the Ethernet card of the PC (point-to-point connection).

  • Page 69: Out Switching Outputs Of The Logic Unit

    1. Connect read cycle sensor (photoelectric sensor) to switching input TRIGGER_1, as shown in the figure above. 2. For the voltage supply via the MSC800 (terminal 7), also establish the SGND_5 connection with GND. In order to do this, set DIP switch “SGND _5 – GND” to “ON”.
  • Page 70  Connect visualization device/PLC to one of the switching outputs OUT 1 to OUT 4, as shown by way of example under wiring of the digital switching output OUT_1. • In the “Device Ready” function, the output provides a static pulse when the MSC800 is Important ready after initialization.

  • Page 71: Pin Assignment Of The Connections And Assignment Of The Wire Color

    – RD– Receiver– n. c. – n. c. – Tab. 46 MSC800: pin assignment of the 8-pin RJ-45 female connectors “ETHERNET 1”, “ETHERNET 2”, and “ETHERNET 3” “AUX 1” connection (auxiliary data interface) Ethernet signal Function n. c. – RxD (RS-232)

  • Page 72: Assignment Of Wire Colors Of Assembled Cables With Open End

    Cables no. 6021166 (5 m)/no. 6021175 (10 m) for connection CAN 1-IN, PVC-free Signal Function – Shield CAN_V CAN_GND Black CAN_H White CAN_L Blue Tab. 49 Assignment of wire colors: cable no. 6021166/no. 6021175 (CAN 1-IN), PVC-free 72 Operating instructions | SICK 8011540/14B8/2019-06-06 Subject to change without notice...

  • Page 73: Commissioning And Configuration

    • Commission MSC800 using factory default settings. • Connect a PC with the SOPAS-ET configuration software to the MSC800. • To optimize the functionality of the logic unit, adapt the configuration of the MSC800. • Test MSC800 for correct functionality in read operation.

  • Page 74: Installing The Sopas-Et Configuration Software

    English Units of length Metric User group (operating level) Machine operator Download parameters when a change is made Immediately, temporarily (RAM of the MSC800) Upload parameters after online switching Automatically Window arrangement 3 (project tree, help, working area) Serial communication COM 1: 9.600 Bd / 19.200 Bd, 8 data bits,...

  • Page 75: Initial Commissioning

    MSC800 Initial commissioning The logic unit of the MSC800 is adjusted to the reading situation on location using the SOPAS-ET configuration software. The starting point for this is the default factory settings, which can be adjusted to optimize the logic unit. In order to do this, the SOPAS-ET...

  • Page 76: Establishing Communication With The Msc800

    ACTIVATE IP COMMUNICATION. 2. Click the ADD... button. 3. In the dialog window, enter the IP address of the MSC800 and confirm with OK. The dialog window is closed. A new entry appears in the ACTIVATE IP ADDRESSES list.

  • Page 77: Configuring Msc800

    Loading amended parameter sets into the logic unit Depending on the option (“Download immediately”), amended parameters are temporarily transferred directly into the logic unit of the MSC800. In order for the changes to be retained even after the MSC800 is restarted, however, the configuration must be permanently saved in the logic unit.

  • Page 78: Saving, Displaying, And Printing Current Parameter Set

    PROJECT Default The values of the default are permanently saved both in the MSC800 (ROM) and in the database of the SOPAS-ET configuration software in the device-specific jar file. A PC is not required for commissioning the MSC800 with the default settings.

  • Page 79: Changing Password

    SERVICE 1. Log in to the respective user level in SOPAS. 2. Select the password command under MSC800 in the menu bar. Fig. 31: SOPAS – password change command 3. Enter the old and new password and click on OK.

  • Page 80: Deactivating Tcp/Ip Cola Protocol Server

    TCP/IP CoLa protocol servers can be shut AUTHORIZED CUSTOMER down via a uniform Ethernet interface. In this case, the MSC800 is largely protected against manipulation via SOPAS commands. Using this setting in connected customer networks in general is recommended. Shutting down the CoLa protocol server includes all AUX and HOST interfaces.
  • Page 81 SOPAS. If the parameter is activated for all available Ethernet interfaces, you must connected via the serial interface in order to perform other parameterization or diagnostics processes via SOPAS ET. 8011540/14B8/2019-06-06 Operating instructions | SICK Subject to change without notice...

  • Page 82: Maintenance

    Contaminated or clogged filter mats on the air inlet and outlet openings must be replaced immediately. Cleaning the MSC800 Fig. 34: Cleaning of the air inlet and outlet openings on the cabinet of the MSC800 Cleaning the air inlet and outlet openings (MSC800-2100/-2300 and MSC800-3400/-3600)

  • Page 83: Cleaning Optical Effect Surfaces On Sensors

    Always replace all filter mats for the air inlet and outlet openings together. Recommendation 1. When carrying out replacement, disconnect the MSC800 from the supply voltage so that the fan wheels are safely shut down. 2. Loosen all covers of the air inlet and outlet openings on both sides of the cabinets and fold downwards (by a maximum of 70°).

  • Page 84: Replacing Components Of The Msc800

    2. Insert the memory card into the opening (SD 1) in the new logic unit. 3. Dismantle the defective logic unit from the cabinet of the MSC800. To do this, loosen the fixing screw on the left side of the logic unit and push the logic unit out to the right.

  • Page 85: Replacing The Msc800 Power Supply Unit Module

    DANGER Risk of injury due to electrical current The MSC800 is connected to the mains voltage (AC 100 ... 264 V / 50 ... 60 Hz).  Comply with standard safety requirements when working on electrical plants. 1. Switch off the supply voltage to the MSC800.

  • Page 86: Replacing The Battery In The Logic Unit

    The real time clock of the logic unit is powered by a battery (buffered if the supply voltage of the MSC800 fails/is switched off). If this battery is flat, it has to be replaced (can be identified when using the real-time clock in the process after restarting the MSC800: time of the logic unit starts with 00:00).

  • Page 87: Disposal

    4. Dismantle cabinet of the MSC800. 5. Dismantle the electronic modules of the MSC800. 6. Remove the battery in the MSC800 logic unit from the bracket and dispose of it as hazardous waste in compliance with the ROHS directives (Europe).

  • Page 88: Troubleshooting

    Troubleshooting Chapter 8 MSC800 Troubleshooting This chapter describes how to identify and remedy faults on the MSC800 modular system controller. For additional information see the “High-End CCD Camera System ICR890” operating instructions and operating instructions of the other system components.

  • Page 89: Detailed Fault Analysis

    SYSTEM INFORMATION SICK support If the fault cannot be rectified using the measures described above, the MSC800 may be defective. The MSC800 components cannot be repaired by the user in order to restore its functionality after a failure. However, the user can replace the MSC800 components quickly.

  • Page 90: Technical Data

    Number of VMS per logic unit – 2 × LED per power supply unit module Optical indicators 6 x LED fuse module (12-pin terminal block), only MSC800-1100/-2100/-2300 48 x LED logic unit Function of the LEDs Function of the LEDs chapter 3.5.2 on page 35 “Host 1/2”...
  • Page 91 Cable entries See chapter 5.4.3 Cable entries on page 58 Fuses See chapter 5.4.5 Circuit breakers and fuses on page 60 MSC800-2100/-2300: 1 fan, temperature-controlled MSC800-3400/-3600: 2 fans, temperature-controlled Switching on/off temperature 37.5 °C Supply voltage AC 100 ... 264 V / 50 ... 60 Hz...

  • Page 92: Dimensional Drawings

    Technical data Chapter 9 MSC800 Dimensional drawings 9.2.1 Dimensional drawing for the MSC800-1100 Fig. 38: Dimensions of the MSC800-1100 92 Operating instructions | SICK 8011540/14B8/2019-06-06 Subject to change without notice...

  • Page 93: Dimensional Drawing For The Msc800-2100

    Technical data Chapter 9 MSC800 9.2.2 Dimensional drawing for the MSC800-2100 Fig. 39: Dimensions of the MSC800-2100 8011540/14B8/2019-06-06 Operating instructions | SICK Subject to change without notice...

  • Page 94: Dimensional Drawing For The Msc800-2300

    Technical data Chapter 9 MSC800 9.2.3 Dimensional drawing for the MSC800-2300 Fig. 40: Dimensions of the MSC800-2300 94 Operating instructions | SICK 8011540/14B8/2019-06-06 Subject to change without notice...

  • Page 95: Msc800-34000/-3600 Dimensional Drawing

    Technical data Chapter 9 MSC800 9.2.4 MSC800-34000/-3600 dimensional drawing Fig. 41: Dimensions of the MSC800-3400/-3600 8011540/14B8/2019-06-06 Operating instructions | SICK Subject to change without notice...

  • Page 96: Circuit Diagrams

    Technical data Chapter 9 MSC800 Circuit diagrams 9.3.1 MSC800-1100 circuit diagram Fig. 42: MSC800-1100 circuit diagram: power supply 96 Operating instructions | SICK 8011540/14B8/2019-06-06 Subject to change without notice...
  • Page 97 Technical data Chapter 9 MSC800 Fig. 43: MSC800-1100 circuit diagram: X1-4 8011540/14B8/2019-06-06 Operating instructions | SICK Subject to change without notice...
  • Page 98 Technical data Chapter 9 MSC800 Fig. 44: MSC800-1100 circuit diagram: X5-8 98 Operating instructions | SICK 8011540/14B8/2019-06-06 Subject to change without notice...
  • Page 99 Technical data Chapter 9 MSC800 Fig. 45: MSC800-1100 circuit diagram: X9-15 8011540/14B8/2019-06-06 Operating instructions | SICK Subject to change without notice...
  • Page 100 Technical data Chapter 9 MSC800 Fig. 46: MSC800-1100 circuit diagram: legend 100 Operating instructions | SICK 8011540/14B8/2019-06-06 Subject to change without notice...

  • Page 101: Msc800-2100 Circuit Diagram

    Technical data Chapter 9 MSC800 9.3.2 MSC800-2100 circuit diagram Fig. 47: MSC800-2100 circuit diagram: power supply 8011540/14B8/2019-06-06 Operating instructions | SICK 101 Subject to change without notice...
  • Page 102 Technical data Chapter 9 MSC800 Fig. 48: MSC800-2100 circuit diagram: X1-4 102 Operating instructions | SICK 8011540/14B8/2019-06-06 Subject to change without notice...
  • Page 103 Technical data Chapter 9 MSC800 Fig. 49: MSC800-2100 circuit diagram: X5-8 8011540/14B8/2019-06-06 Operating instructions | SICK 103 Subject to change without notice...
  • Page 104 Technical data Chapter 9 MSC800 Fig. 50: MSC800-2100 circuit diagram: X9-15 104 Operating instructions | SICK 8011540/14B8/2019-06-06 Subject to change without notice...
  • Page 105 Technical data Chapter 9 MSC800 Fig. 51: MSC800-2100 circuit diagram: legend 8011540/14B8/2019-06-06 Operating instructions | SICK 105 Subject to change without notice...

  • Page 106: Msc800-2300 Circuit Diagram

    Technical data Chapter 9 MSC800 9.3.3 MSC800-2300 circuit diagram Fig. 52: MSC800-2300 circuit diagram: power supply unit 106 Operating instructions | SICK 8011540/14B8/2019-06-06 Subject to change without notice...
  • Page 107 Technical data Chapter 9 MSC800 Fig. 53: MSC800-2300 circuit diagram: X1-4 8011540/14B8/2019-06-06 Operating instructions | SICK 107 Subject to change without notice...
  • Page 108 Technical data Chapter 9 MSC800 Fig. 54: MSC800-2300 circuit diagram: X5-8 108 Operating instructions | SICK 8011540/14B8/2019-06-06 Subject to change without notice...
  • Page 109 Technical data Chapter 9 MSC800 Fig. 55: MSC800-2300 circuit diagram: X9-15 8011540/14B8/2019-06-06 Operating instructions | SICK 109 Subject to change without notice...
  • Page 110 Technical data Chapter 9 MSC800 Fig. 56: MSC800-2300 circuit diagram: legend 110 Operating instructions | SICK 8011540/14B8/2019-06-06 Subject to change without notice...

  • Page 111: Msc800-3400 Circuit Diagram

    Technical data Chapter 9 MSC800 9.3.4 MSC800-3400 circuit diagram Fig. 57: MSC800-3400 circuit diagram: power supply unit (1) 8011540/14B8/2019-06-06 Operating instructions | SICK 111 Subject to change without notice...
  • Page 112 Technical data Chapter 9 MSC800 Fig. 58: MSC800-3400 circuit diagram: power supply unit (2) 112 Operating instructions | SICK 8011540/14B8/2019-06-06 Subject to change without notice...
  • Page 113 Technical data Chapter 9 MSC800 Fig. 59: MSC800-3400 circuit diagram: legend 8011540/14B8/2019-06-06 Operating instructions | SICK 113 Subject to change without notice...

  • Page 114: Msc800-3600 Circuit Diagram

    Technical data Chapter 9 MSC800 9.3.5 MSC800-3600 circuit diagram Fig. 60: MSC800-3600 circuit diagram: power supply unit (1) 114 Operating instructions | SICK 8011540/14B8/2019-06-06 Subject to change without notice...
  • Page 115 Technical data Chapter 9 MSC800 Fig. 61: MSC800-3600 circuit diagram: power supply unit (2) 8011540/14B8/2019-06-06 Operating instructions | SICK 115 Subject to change without notice...
  • Page 116 Technical data Chapter 9 MSC800 Fig. 62: MSC800-3600 circuit diagram: legend 116 Operating instructions | SICK 8011540/14B8/2019-06-06 Subject to change without notice...

  • Page 117: Compliance With Eu Directives

    You can access the EU declaration of conformity and the current operating instructions for the protective device by entering the part number in the search field at www.sick.com (part number: see the type label entry in the Ident. no. field).

  • Page 118: Annex

    MSC800 command interpreter. This command language must be used with care, as the commands sent to the MSC800 are carried out immediately. Parameter values altered by commands are initially only active in the current parameter set in the working memory (RAM) of the MSC800.

  • Page 119: Ordering Information

    MSC800-3400 (power supply unit DC 24 V / 40 A) 1040387 MSC800-3600 (power supply unit DC 24 V / 60 A) Tab. 53 Ordering information: modular system controller MSC800 8011540/14B8/2019-06-06 Operating instructions | SICK 119 Subject to change without notice...

  • Page 120: Accessories: Pre-Wired Cables For Can Sensor Network

    MLG light grid (incl. connecting cable and male connector) Tab. 54 Ordering information: modular system controller MSC800 (continued) For precise type designation of the MSC800, see the type label on the device. Important 10.3.2 Accessories: pre-wired cables for CAN SENSOR Network Part no.

  • Page 121: Accessories: Male Connector Covers For Clv490 / Vms4Xx/5Xx (Can Sensor Network)

    (EEPROM), with 5-pin M12 female connector and 5-pin M12 male network connector, IP 65 1) Other male connector covers on request. Tab. 56 Available accessories: male connector covers for CLV490 / VMS4xx/5xx (CAN SENSOR network) 10.3.4 Accessories: pre-wired cables for Ethernet connection (MSC800) Part no. Description Length Connection 6026083...

  • Page 122: Consumables

    View 6032863 Power supply unit module, input AC 100 ... 264 V, 50 ... 60 Hz, output DC 24 V / 10 A Tab. 60 Ordering information: power supply unit module (spare part) for MSC800-1100/-2100/ -2300 MSC800-2300/-3400/-3600 Part no. Description...

  • Page 123: Supplementary Documentation

    3) See 1) and 2). 4) On CD-ROM “Manuals & Software Bar Code Scanners” (no. 2029112), which is enclosed with the CLV490. Tab. 62 Supplementary documentation for the MSC800 8011540/14B8/2019-06-06 Operating instructions | SICK 123 Subject to change without notice...

  • Page 124: Glossary

    The data output of the Aux2 port can be deactivated, but the data output of the Aux1 cannot be. It is always possible to gain access to the MSC800 for operation and configuration via the auxiliary data interface using the PC and the SOPAS-ET configuration software.
  • Page 125 CAN interface (network) with the aid of the SOPAS-ET configuration software in remote mode. Zone which an ID sensor/the MSC800 sets up with the aid of increment management and Capture range comparing the reading angle around a moving code. Allows, among other things, for the separation of codes with identical content with the same code type.
  • Page 126 Adjustable function of each of the four digital switching outputs “OUT 1” to “OUT 4” and of Event display the two relay outputs of the MSC800. Signals either the status of the read result (e.g., Good Read) or the fulfillment of an event-dependent assessment condition which can be defined for the read process (e.g., Match1).
  • Page 127 In the event of an internal “Auto clock” trigger source, the MSC800 generates the read cycle itself. The read cycle is specified to the connected ID sensors by the MSC800 via the CAN bus. Data related to a code, object, or device, which the MSC800 deduces directly from the Read diagnostics data read event.
  • Page 128 (CAN SENSOR network). The output of the reading result from the master is carried out via the RS-232 / RS-422/485 interfaces and/or the Ethernet interface. Data block in the read result of the  host interface of the MSC800. Used as the end Terminator of the previous data contents of the code.
  • Page 129 Is carried out when connecting the device and successfully establishing communication after the scan process following a confirmed query in order to achieve synchronization between the user interface and the MSC800. If necessary, can be triggered manually in the COMMUNICATION menu (UPLOAD ALL PARAMETERS FROM THE DEVICE). The parameter values must be displayed in the tabs in order to be able to modify the current parameter value set.

  • Page 130: Figures And Tables

    MSC800-1100: -X100 terminal block pin assignment for mains voltage IN ..45 Tab. 12 MSC800-1100: assignment of the 12-pin terminal block for supply voltage OUT on CLV490, VMS4xx/5xx, and logic unit of the MSC800 ..... 45 Tab. 13: MSC800-2100: -X100 terminal block pin assignment for mains voltage IN ..46 Tab.
  • Page 131 MSC800: pin assignment of the 8-pin RJ-45 female connectors “ETHERNET 1”, “ETHERNET 2”, and “ETHERNET 3” ..........71 Tab. 47 MSC800: pin assignment of the 9-pin D-SUB male connector “AUX 1” ....71 Tab. 48 MSC800: pin assignment of the 9-pin D-Sub male connector “PROFIBUS” ..71 Tab.

  • Page 132: List Of Figures

    MSC800-3600 device view (internal view with open door and view from below) ....................23 Fig. 7: MSC800 in combination with ID sensors for 1D / 2D codes on a conveyor system ....................28 Fig. 8: Diagram of the system (top view) ................ 28 Fig.
  • Page 133 MSC800 ..........83 Fig. 36: Dismantling power supply unit module ...............85 Fig. 37: MSC800: position of the battery in the logic unit ..........86 Fig. 38: Dimensions of the MSC800-1100 ...............92 Fig. 39: Dimensions of the MSC800-2100 ...............93 Fig.
  • Page 134 Annex Chapter 10 MSC800 134 Operating instructions | SICK 8011540/14B8/2019-06-06 Subject to change without notice...
  • Page 135 Annex Chapter 10 MSC800 8011540/14B8/2019-06-06 Operating instructions | SICK 135 Subject to change without notice...
  • Page 136 E-Mail support@sick.jp 1 (800) 325-7425 – tollfree Magyarország E-Mail info@sickusa.com Phone +36 1 371 2680 E-Mail office@sick.hu Nederlands Phone +31 (0)30 229 25 44 More representatives and agencies E-Mail info@sick.nl at www.sick.com SICK AG | Waldkirch | Germany | www.sick.com...

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