Table of Contents
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Horizon
200/400
Powder Coating System
Customer Product Manual
Part 106913−04
Issued 6/18
For parts and technical support, call the Industrial Coating
Systems Customer Support Center at (800) 433-9319 or
contact your local Nordson representative.
This document is subject to change without notice.
Check http://emanuals.nordson.com for the latest version.
NORDSON CORPORATION • AMHERST, OHIO • USA
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Chapters
Table of Contents
Troubleshooting
Related Manuals for Nordson HORIZON 400
Summarization of Contents
Safety
Introduction
General safety instructions to be read and followed for operation.
Qualified Personnel
Responsibilities for ensuring equipment is operated by trained personnel.
Intended Use
Describes proper and improper uses of equipment to prevent injury or damage.
Regulations and Approvals
Compliance with codes and ensuring equipment is rated for the environment.
Personal Safety
Instructions to prevent injury, including qualification and guarding.
Fire Safety
Guidelines to avoid fire or explosion, including ventilation and flame prevention.
Grounding
Warnings and procedures for safe electrical grounding to prevent hazards.
Action in the Event of a Malfunction
Steps to take if a system or equipment malfunctions, including power cutoff.
Disposal
Procedures for disposing of equipment and materials according to local codes.
Description
Introduction
Overview of the manual's scope covering Horizon 200 and 400 systems.
System Configuration
Describes system types, location, and basic components; refers to illustrations.
System Operation
Explains how the system functions, including powder application and recovery.
System Equipment
Details major equipment components like booth enclosure, base, pumps, module, sieve.
System Controls
Describes electrical and pneumatic control panels and their functions.
Application Equipment
Details equipment for applying powder, like gun control units and feed hoppers.
Typical System Options
Lists optional equipment like air dryers, gun movers, and automation systems.
Operation
New System Startup
Procedures for preparing the powder coating system for initial production.
Transfer Pump and Pulse Valve Timer Settings
Steps to set transfer pump and pulse valve timers for system operation.
Seal Checks
Instructions to ensure proper sealing of the color module and related components.
Air Pressure and Air Flow Settings
Steps for setting air pressure and flow for system startup and operation.
Rotary Sieve Settings
Procedures for setting up rotary sieve operation based on system configuration.
Final Startup Steps
Final adjustments and checks before the system is ready for full operation.
Fan Damper Adjustment
How to adjust the fan damper to control airflow for optimal powder containment.
Feed Hopper Level Sensor Calibration
Procedure for calibrating the capacitive proximity switch for the feed hopper.
Daily Startup and Shutdown Procedures
Routine procedures for starting up and shutting down the system daily.
Changing Colors
Procedures for changing powder colors, including reclaim and non-reclaim methods.
New Cartridge Filter Seasoning
Introduction
Explains the purpose of seasoning new cartridge filters for performance.
Seasoning with a Manual Operated Fan Damper
Detailed steps for seasoning filters using manual fan damper control.
Seasoning with a Manual AMS System
Seasoning procedure using a manual Automatic Metering System (AMS).
Seasoning with an Automatic AMS System
Seasoning procedure using an automatic Automatic Metering System (AMS).
Seasoning Without a Fan Damper or AMS System
Seasoning filters without using fan damper or AMS control systems.
Maintenance
Daily Maintenance and Cleaning
Daily procedures for system upkeep, including cleaning and equipment checks.
Daily Equipment Maintenance
Guidelines for establishing a daily maintenance schedule for system components.
Weekly Maintenance
Guidelines for establishing a weekly maintenance schedule for system components.
Periodic Maintenance
Guidelines for establishing a periodic maintenance schedule for system components.
Troubleshooting
Introduction
Overview of common problems and troubleshooting procedures.
Troubleshooting Procedures
Detailed procedures for diagnosing and correcting common system problems.
Reversing Motor Direction
Procedures to check and correct fan and sieve motor rotation direction.
Pneumatic Schematic
Diagram illustrating the pneumatic control system of the powder coating equipment.
Electrical Schematic
Diagram illustrating the electrical control system of the powder coating equipment.
Repair
Final Filter Replacement
Step-by-step guide for replacing the final filters in the fan compartment.
Cartridge Filter Replacement
Procedure for removing and installing cartridge filters in the color module.
Fluidizing Plate Replacement
Steps to replace fluidizing plates in color modules and feed hoppers.
Sieve and Valve Repair
Instructions for repairing vibratory sieves and pulse valves.
Fan and Drive System Repair
Covers repair and replacement of fan, motor, belts, sheaves, bearings, and adjustments.
Parts
Introduction
Guidance on ordering parts by calling support or contacting representatives.
System Electrical Panel
Lists parts for the system's electrical sub-panel with cross-references.
Horizon 400 Parts
Lists base parts for the Horizon 400 system with quantities and notes.
Pulse Valves and Air Manifold Parts
Details parts for pulse valves and the air manifold assembly.
Fan and Fan Drive Parts
Comprehensive list of parts for the fan and fan drive assembly.
Color Module Parts
Lists all components associated with the color module.
Horizon 200 Parts
Lists parts specific to the Horizon 200 module, noting differences from Horizon 400.
Feed Hopper and Sieve Assemblies
Parts for various feed hopper and sieve configurations.
Specifications
Dimensions and Capacities
Provides physical dimensions and operational capacities for Horizon 200/400.
Operating Environment
Specifies recommended temperature and humidity ranges for system operation.
Utilities
Details requirements for primary electrical service and compressed air supply.
Normal Design Standards
Outlines general design standards for booths, openings, and airflow.
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