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Summary of Contents for Nordson MicroMax 2
- Page 1 Nordson MicroMax Booth Manual Spray Booth Manual P/N 768635_11 - English - Issued 11/17 Keep for future reference NORDSON (UK) LTD. STOCKPORT...
- Page 2 Brand, SureFoam, SureMix, SureSeal, Swirl Coat, TAH, Tempus, ThruWave, TinyCure, Trade Plus, Trilogy, Ultra FoamMix, UltraMax, Ultrasaver, Ultrasmart, Universal, ValueMate, Versa, Viper, Vista, WebCure, YESTECH, 2 Rings (Design) are trademarks - T - of Nordson Corporation. Designations and trademarks stated in this document may be brands that, when used by third parties for their own purposes, could lead to violation of the owners' rights.
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Page 5: Table Of Contents
Table of Contents Table of Contents Your Safety is Important to Nordson ...... - Page 6 ........7‐2 MicroMax 2 Illustration ........
- Page 7 8‐3 6. MicroMax 2 Dimensions ........
- Page 8 Table of Contents E 2017 Nordson Corporation P/N 768635_11 MicroMax All rights reserved Issued 11/17...
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Page 9: Your Safety Is Important To Nordson
Manufacturer of Equipment Ashurst Drive Cheadle Heath Stockport England SK3 0RY Telephone: 0044 (0) 161-495-4200 Fax: 0044 (0) 161-428-6716 For a list of local Nordson organisations, see Nordson International. E 2013 Nordson Corporation MicroMax STOCKCONG_EN_A-1299 All rights reserved Issued 12/13... -
Page 10: Issued
O‐2 Introduction E 2013 Nordson Corporation MicroMax STOCKCONG_EN_A-1299 All rights reserved Issued 12/13... - Page 11 Section 1 Safety E 2013 Nordson Corporation S1EN-03-[SF-Powder]-6 All rights reserved...
- Page 12 1‐0 Safety E 2013 Nordson Corporation S1EN-03-[SF-Powder]-6 All rights reserved Issued 10/98...
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Page 13: Introduction
They are familiar with all relevant safety rules and regulations and are physically capable of performing their assigned tasks. Use of Nordson equipment in ways other than those described in the 3. Intended Use documentation supplied with the equipment may result in injury to persons or damage to property. -
Page 14: Personal Safety
To prevent injury, be aware of less‐obvious dangers in the workplace that often cannot be completely eliminated, such as hot surfaces, sharp edges, energized electrical circuits, and moving parts that cannot be enclosed or otherwise guarded for practical reasons. E 2013 Nordson Corporation S1EN-03-[SF-Powder]-6 All rights reserved Issued 10/98... -
Page 15: Fire Safety
Clean, maintain, test, and repair equipment according to the instructions in your equipment documentation. Use only replacement parts that are designed for use with original equipment. Contact your Nordson representative for parts information and advice. E 2013 Nordson Corporation S1EN-03-[SF-Powder]-6... -
Page 16: Action In The Event Of A Malfunction
Identify the reason for the malfunction and correct it before restarting the equipment. Dispose of equipment and materials used in operation and servicing Disposal according to local codes. E 2013 Nordson Corporation S1EN-03-[SF-Powder]-6 All rights reserved Issued 10/98... - Page 17 Section 2 Description E 2013 Nordson Corporation MicroMax P/N 768635_11 All rights reserved Issued 12/13...
- Page 18 2‐0 Description E 2013 Nordson Corporation P/N 768635_11 MicroMax All rights reserved Issued 12/13...
- Page 19 Free standing ductless booth with built‐in cartridge recovery system for 1. Intended Use manual powder coating, useable as either multi colour, non‐recovery, or dedicated one colour use, with integral sieve and recycle. E 2013 Nordson Corporation MicroMax P/N 768635_11 All rights reserved...
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Page 20: Features
2‐2 Description Nordson cartridge filter powder recovery systems do not require 2. Features expensive ductwork or explosion venting. All the air used to contain and recover powder over‐spray passes through the cartridge filters before being returned to the workshop as clean air. An operator controlled semi automatic cleaning system prolongs cartridge life. - Page 21 Section 3 Installation E 2013 Nordson Corporation MicroMax P/N 768635_11 All rights reserved Issued 12/13...
- Page 22 3‐0 Installation E 2013 Nordson Corporation P/N 768635_11 MicroMax All rights reserved Issued 12/13...
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Page 23: Transport
Pack the unit in suitable packing materials and sturdy cartons. Protect 4. Storage from humidity, dust and large temperature fluctuations (condensation). Dispose of properly according to local regulations. 5. Disposal E 2013 Nordson Corporation MicroMax P/N 768635_11 All rights reserved Issued 12/13... -
Page 24: Setting Up The Unit
These steps must be followed whenever 'new' cartridges are installed. Failure to properly season cartridges can result in early clogging filter media and loss of use. E 2013 Nordson Corporation P/N 768635_11 MicroMax All rights reserved... -
Page 25: Electrical
The pneumatic connection (BSP thread) is made next to the air reservoir or into the Nordson control panel and is provided with a ball valve for system isolation. Ensure that when bringing in the air connection there is a drain leg for the collection of any materials or oil that may be in the air lines before the connection is made to the control panel. - Page 26 3‐4 Installation E 2013 Nordson Corporation P/N 768635_11 MicroMax All rights reserved Issued 12/13...
- Page 27 Section 4 Operation E 2013 Nordson Corporation MicroMax P/N 768635_11 All rights reserved Issued 12/13...
- Page 28 4‐0 Operation E 2013 Nordson Corporation P/N 768635_11 MicroMax All rights reserved Issued 12/13...
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Page 29: Daily Startup And Shutdown
WARNING: The MicroMax internal sieve should not have more than 10Kgs of powder laid on top. The Maximum pressure of the vibrator should not exceed 3 Bar, Otherwise the life of the vibrator can be dramatically reduced E 2013 Nordson Corporation MicroMax P/N 768635_11 All rights reserved... - Page 30 4‐2 Operation E 2013 Nordson Corporation P/N 768635_11 MicroMax All rights reserved Issued 12/13...
- Page 31 Section 5 Maintenance E 2013 Nordson Corporation MicroMax P/N 768635_11 All rights reserved Issued 12/13...
- Page 32 5‐0 Maintenance E 2013 Nordson Corporation P/N 768635_11 MicroMax All rights reserved Issued 12/13...
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Page 33: Daily Maintenance
Every four (4) hours clean U.V. detector lenses if fitted. Every four (4) hours run the cartridge cleaning sequencer for at least ten (10) minutes, longer if necessary, to maintain air flow. E 2013 Nordson Corporation MicroMax P/N 768635_11 All rights reserved... -
Page 34: Routine Maintenance
They must be replaced; SMOOTH SIDE UP. Compressed Air Open the drop leg. Using a clean white cloth check for water, oil or other contaminants. Correct as necessary. E 2013 Nordson Corporation P/N 768635_11 MicroMax All rights reserved Issued 12/13... -
Page 35: Fluid Bed Replacement
9. Offer the plenum up to the bottom of the hopper and secure with the fixing bolts. Tighten the bolts firmly but do not overtighten as this may damage the fluidplate. Remove any excess sealant. E 2013 Nordson Corporation MicroMax P/N 768635_11... -
Page 36: Blow Down Valve Assembly Replacement
3. Remove by twisting the body anti-clockwise to release and dispose of the old cartridges in accordance to local regualations. 4. Replace the cartridge in the reverse order. E 2013 Nordson Corporation P/N 768635_11 MicroMax All rights reserved... - Page 37 Section 6 Troubleshooting E 2013 Nordson Corporation MicroMax P/N 768635_11 All rights reserved Issued 12/13...
- Page 38 6‐0 Troubleshooting E 2013 Nordson Corporation P/N 768635_11 MicroMax All rights reserved Issued 12/13...
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Page 39: Important Hints For Troubleshooting
The unit does not contain any user serviceable parts, any parts that fail must be replaced by approved parts available from Nordson. Problem Possible Cause... - Page 40 Tighten cartridge Replace cartridge Powder pump not correctly fitted to Refit, check condition of o‐ring. spigot Replace o‐ring if necessary. Powder hose leak Replace damaged hose and clips E 2013 Nordson Corporation P/N 768635_11 MicroMax All rights reserved Issued 12/13...
- Page 41 Section 7 Parts E 2013 Nordson Corporation MicroMax P/N 768635_11 All rights reserved Issued 12/13...
- Page 42 7‐0 Parts E 2013 Nordson Corporation P/N 768635_11 MicroMax All rights reserved Issued 12/13...
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Page 43: Introduction
A dash (—) is used when the part number applies to all parts in the illustration. The number in the Part column is the Nordson Corporation part number. A series of dashes in this column (‐ ‐ ‐ ‐ ‐ ‐) means the part cannot be ordered separately. -
Page 44: Micromax 1 Illustration
7‐2 Parts MicroMax 1 Illustration 2off Side View Front View Rear View Plan View E 2013 Nordson Corporation P/N 768635_11 MicroMax All rights reserved Issued 12/13... -
Page 45: Micromax 2 Illustration
7‐3 Parts MicroMax 2 Illustration 3off Side View Front View Plan View E 2013 Nordson Corporation MicroMax P/N 768635_11 All rights reserved Issued 12/13... -
Page 46: Micromax 3/3A & 17 Illustration
7‐4 Parts MicroMax 3/3A & 17 Illustration 2off End View Side View 6off 2off 2off Plan View E 2013 Nordson Corporation P/N 768635_11 MicroMax All rights reserved Issued 12/13... -
Page 47: Micromax 4 Illustration
7‐5 Parts MicroMax 4 Illustration Side View Front View End View E 2013 Nordson Corporation MicroMax P/N 768635_11 All rights reserved Issued 12/13... -
Page 48: Micromax 5 Illustration
7‐6 Parts MicroMax 5 Illustration Side View Front View Plan View E 2013 Nordson Corporation P/N 768635_11 MicroMax All rights reserved Issued 12/13... - Page 49 768 755 NOTE A NOTE A: MicroMax 1 contains 2 x Filter Cartridges, MicroMax 2,4 and 5 contains 3 x Filter Cartridges MicroMax 3 and 3A contains 6 x Filter Cartridges MicroMax 17 contains 8 x Filter Cartridges B: MicroMax X Range is identical to the standard, except Individual Auto Pulsing is fitted as Standard...
- Page 50 7‐8 Parts MicroMax 6 Module Illustration (Used on MicroMax 7-16) Side View Front View Plan View E 2013 Nordson Corporation P/N 768635_11 MicroMax All rights reserved Issued 12/13...
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Page 51: Parts List Micromax 7 - 16
MicroMax 14, 15 and 16 contains 12 x Filter Cartridges B: MicroMax X Range is identical to the standard, except Individual Auto Pulsing is fitted as Standard Continued on next page E 2013 Nordson Corporation MicroMax P/N 768635_11 All rights reserved... -
Page 52: Micromax Sieve Hopper
S Clamp, hopper, MicroMax 768 730 S Mount, sieve MicroMax 768 727 NOTE A: Sieve Hopper is only available for use on MicroMax 1 - 5 plus 17 only E 2013 Nordson Corporation P/N 768635_11 MicroMax All rights reserved Issued 12/13... - Page 53 Section 8 Specifications E 2013 Nordson Corporation MicroMax P/N 768635_11 All rights reserved Issued 12/13...
- Page 54 8‐0 Specifications E 2013 Nordson Corporation P/N 768635_11 MicroMax All rights reserved Issued 12/13...
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Page 55: Electrical
NOTE: All booths work at 380/415 Volts at 50 Hz. Electrical Schematic Drawings should be located inside the control panel. NOTE: All specification above are identical for the MicroMax-X range of Booths E 2013 Nordson Corporation MicroMax P/N 768635_11 All rights reserved... -
Page 56: Weights
2 ° C dewpoint, oil free air Clean and dry filtered to 5m. 1/2” BSP at approx. 10 scfm per module At a maximum supply pressure of 6.5 bar. E 2013 Nordson Corporation P/N 768635_11 MicroMax All rights reserved Issued 12/13... -
Page 57: Micromax 1 Dimensions
5. MicroMax 1 & X-1 Dimensions 1200 Overall Height: 2700 Overall Width: 1500 Inc. Control Panel Overall Depth: 1530 1028 6. MicroMax 2 & X-2 Dimensions Overall Height: 2800 1080 Overall Width: 2500 Overall Depth: 2320 E 2013 Nordson Corporation MicroMax... -
Page 58: Micromax 3 Dimensions
NOTE: MicroMax 3A has the same opening Dimensions, but the booth roof is 260mm Higher. 8. MicroMax 4 & X-4 Dimensions Overall Height: 2800 1800 Overall Depth: 1730 Overall Width: 2400 E 2013 Nordson Corporation P/N 768635_11 MicroMax All rights reserved Issued 12/13... -
Page 59: Micromax 5 Dimensions
Overall Height: 2800 2400 Overall Depth: 1730 10. MicroMax 6 & X-6 Module Dimensions Overall Height: 2280 Overall Width: 1680 exc. Control Panel on RHS Overall Depth: 740 E 2013 Nordson Corporation MicroMax P/N 768635_11 All rights reserved Issued 12/13... -
Page 60: Micromax 7 Dimensions
Overall Height: 2350 1800 1600 Overall Depth: 2580 Overall Width: 1970 inc. Control Panel on RHS 12. MicroMax 7A & X-7A Dimensions Overall Width: 2570 inc. Control Panel on RHS E 2013 Nordson Corporation P/N 768635_11 MicroMax All rights reserved Issued 12/13... -
Page 61: Micromax 8 Dimensions
Control Panel on RHS Overall Depth: 1690 14. MicroMax 9 & X-9 Dimensions Overall Hieght : 2570 1500 2800 Overall Width : 4360 Overall Depth : 4200 Control Panel on RHS E 2013 Nordson Corporation MicroMax P/N 768635_11 All rights reserved Issued 12/13... -
Page 62: Micromax 10 Dimensions
Control Panel on RHS 16. MicroMax 11 & X-11 Dimensions Overall Hieght : 2350 4800 Overall Width : 5420 2700 Overall Depth : 3440 Exc. Control Panel on RHS E 2013 Nordson Corporation P/N 768635_11 MicroMax All rights reserved Issued 12/13... - Page 63 Overall Depth : 3440 18. MicroMax 13 & X-13 Dimensions Overall Hieght : 3070 Overall Width : 4280 3460 Exc. Control Panel on RHS 2700 Overall Depth : 3440 E 2013 Nordson Corporation MicroMax P/N 768635_11 All rights reserved Issued 12/13...
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Page 64: Micromax 14 Dimensions
Overall Depth : 4080 20. MicroMax 15 & X-15 Dimensions 2500 Overall Hieght : 2570 5520 1680 Overall Width : 7080 Inc. Control Panel on RHS 4200 Overall Depth : 4940 E 2013 Nordson Corporation P/N 768635_11 MicroMax All rights reserved Issued 12/13... - Page 65 Inc. Control Panel on RHS 4200 Overall Depth : 4940 22. MicroMax 17 & X-17 Dimensions Overall Hieght : 3400 1800 1910 1070 1100 Overall Length : 4480 Overall Width : 3600 E 2013 Nordson Corporation MicroMax P/N 768635_11 All rights reserved Issued 12/13...
- Page 66 8‐12 Specifications E 2013 Nordson Corporation P/N 768635_11 MicroMax All rights reserved Issued 12/13...
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