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YOKOGAWA Manuals
Media Converter
EXAxt 450
User manual
YOKOGAWA EXAxt 450 User Manual
Inductive conductivity converter
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
1 Introduction and General Description
Instrument Check
Application
2 GENERAL SPECIFICATIONS of Exaxt ISC450G
3 Installation and Wiring
Installation and Dimensions
Installation Site
Mounting Methods
Wiring
Preparation
Cables, Terminals, Glands and Conduit Adapter
Wiring the Power Supply
General Precautions
Access to Terminal and Cable Entry
AC Power
DC Power
Grounding the Housing
Switching on the Instrument
Wiring the Contact Signals
General Precautions
Contact Outputs
Contact Input
Wiring the Ma-Output Signals
Analog Output Signals
Wiring the Sensor
General Precautions
Connecting the Sensor Cable to the Converter
Installation of the Sensor
Sensor Cable Connections Using Junction Box (BA10) and Extension Cable (WF10)
4 OPERATION of Exaxt ISC450G
Main Display Functions
Trending Graphics
Zoom In On Details
Actual Ma1
Actual Ma2
S1/S2/S3/S4
Factory)
Adjusted)
Temp. Comp 1
Temp. Comp 2
Sensor Ohms
Last Calibrated At
Calibration Due At
Hart Device Revision
Logbook
Trouble Shooting
Information Function
Setup-Calibration & Commissioning
Secondary- Primary Value Display Switch
Navigation Of The Menu Structure
5 Menu Structure Commissioning
Configure Sensor
Temperature Setting
Temperature Compensation
Calibration Settings
Concentration
Ma Output Setup
Contact Output Setup
Fail
Simulate
Input Contacts
Error Configuration
Logbook Configuration
Advanced Setup
Display Setup
6 Calibration
Before Calibration
Cell Constant Manual
Cell Constant Automatic
Air (Zero) Calibration
Sample Calibration
Temperature Coefficient Calibration
Temperature Calibration
O Peration Of Hold Function During Calibration
7 Maintenance
Periodic Maintenance
Periodic Maintenance of the Sensor
Cleaning Methods
Lcd Adjustment
8 Troubleshooting
General
Calibration Check
Predictive Maintenance
Poor Calibration Technique
Error Displays and Actions
9 Quality Inspection
10 Spare Parts
Appendices
APPENDIX 1, Temperature Compensation
APPENDIX 2, Temperature Compensation Matrix
APPENDIX 3, Calibration Solutions for Conductivity
Appendix 4, Measurement Principle
APPENDIX 5, HART HHT (275/375) Menu Structure
Appendix 6, Control Drawing For Fm Approval
Parts List
Revision Record
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Setup-Calibration & Commissioning
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Calibration Settings
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User's
Manual
Model ISC450G [Style: S2]
Inductive Conductivity
Converter
IM 12D06D05-01E
4th Edition
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Summarization of Contents
Document Preface and Safety Information
Electrostatic Discharge Precautions
Precautions against damage to electronic components from static electricity.
Installation and Wiring Guidelines
Guidelines for proper installation and wiring of the EXAxt converter.
Safety and Modification Precautions
Safety measures for using the product and avoiding unauthorized modifications.
Battery Disposal Instructions
Instructions for disposing of batteries in compliance with EU directives.
Product Warranty and Service Procedures
Introduction to EXAxt ISC450G Converter
Instrument Inspection Upon Delivery
Procedures for inspecting the instrument upon delivery for damage or discrepancies.
EXAxt Converter Application Overview
Overview of the EXAxt converter's intended uses in industrial settings.
EXAxt ISC450G General Specifications
EXAxt Converter Installation and Wiring Guide
Installation Site and Dimensions
Guidelines on physical placement, mounting, and overall dimensions for installation.
Wiring Connections for EXAxt Converter
Instructions for connecting electrical wires to the converter terminals and glands.
Power Supply Wiring
Detailed steps for connecting the AC or DC power supply to the instrument.
Contact Signal Wiring
Procedures for connecting the relay contacts for output and input signals.
mA Output Signal Wiring
Guidance on connecting the analog 4-20 mA output signals.
Sensor Wiring
Instructions for connecting the conductivity sensor cable to the converter.
EXAxt ISC450G Operation Guide
Main Display Functions Overview
Explanation of the information shown on the main display screen.
Viewing Trending Graphics
How to view graphical representations of measured data over time.
Accessing Detailed Information
Accessing detailed diagnostic information and parameter values.
Information and Status Reports
How to access status reports, error explanations, and remedies.
Accessing Setup and Commissioning
Navigation to the setup, calibration, and commissioning menus.
Switching Primary and Secondary Display Values
Switching between primary and secondary process values on the main display.
Navigating the Menu Structure
Understanding how to navigate through the device's menu system.
Commissioning Menu Structure
Sensor Configuration Settings
Settings related to measuring units, cell constant, and process measurement selection.
Temperature Settings Configuration
Configuration of temperature sensor type and units for compensation.
Temperature Compensation Setup
Setting up automatic or manual temperature compensation methods.
Calibration Settings Configuration
Defining limits, stabilization time, and interval for calibration procedures.
Concentration Measurement Setup
Setting up concentration measurement and custom tables for conversion.
mA Output Setup and Configuration
Configuring output functions, control modes, and simulated outputs for mA signals.
Contact Output Setup and Functions
Defining functions for alarm, hold, fail, and simulation for contact outputs.
Fail Configuration for Contacts
Configuration options for fail-safe contacts and fail situation handling.
Simulating Output Signals
Setting up simulated output signals for testing contact or percentage outputs.
Input Contact Configuration
Configuration of input contacts for functions like range switching.
Error Handling and Configuration
Setting up how the instrument reports and handles errors (FAIL, WARN, OFF).
Logbook Setup and Management
Setting up which events are logged and how logbooks are managed.
Advanced Setup Options
Configuring defaults, tag, passwords, date/time, and HART network settings.
Display Customization Settings
Customizing the main display, additional text, trend graph axes, and auto-return.
EXAxt Converter Calibration Procedures
Pre-Calibration Checks and Considerations
Essential checks and considerations before performing calibration procedures.
Manual Cell Constant Calibration
Manual adjustment of the cell constant for sensor tuning or recalibration.
Automatic Cell Constant Calibration
Automatic calibration using standard methods and lookup tables.
Air (Zero) Calibration Procedure
Performing a zero-point calibration in air to compensate for cable capacitance.
Sample Calibration Method
Calibrating using process samples for laboratory analysis or in-situ measurements.
Temperature Coefficient Calibration
Calibrating the temperature coefficient for accurate compensation.
Temperature Measurement Calibration
Adjusting the temperature measurement for accuracy.
Using Hold Function During Calibration
Using the HOLD function to freeze output signals during calibration.
EXAxt Converter Maintenance Guide
Periodic Converter Maintenance
Routine checks and cleaning for the converter's display and enclosure.
Periodic Sensor Maintenance
General advice on sensor maintenance and troubleshooting.
Sensor Cleaning Methods
Recommended cleaning agents and procedures for the sensor.
LCD Display Adjustment
Adjusting the contrast of the LCD display.
EXAxt Converter Troubleshooting Guide
General Troubleshooting Overview
Overview of the EXAxt's self-diagnostic features and error reporting.
Calibration Validity Check
How the instrument checks the validity of calibration adjustments.
Predictive Maintenance Features
Utilizing stored data for predicting maintenance needs.
Addressing Poor Calibration Technique
Identifying and correcting common errors in the calibration process.
Understanding Error Displays and Actions
Understanding error messages and the corresponding actions or system responses.
Quality Inspection Standards
EXAxt Converter Spare Parts List
Appendices and Reference Information
Appendix 1: Temperature Compensation Details
Details on how temperature affects conductivity and compensation methods.
Appendix 2: Temperature Compensation Matrix
Information on using matrix tables for advanced temperature compensation.
Appendix 3: Conductivity Calibration Solutions
Recommended solutions and their conductivity values for calibration.
Appendix 4: Measurement Principle Explained
Explanation of the inductive coupling measurement principle used by the sensor.
Appendix 5: HART HHT Menu Structure
Menu structure for using the HART handheld communicator.
Appendix 6: Control Drawing for FM Approval
Wiring diagrams and parameters for FM approval.
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