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YOKOGAWA Manuals
Media Converter
Exaxt450
User manual
YOKOGAWA Exaxt450 User Manual
Conductivity converter
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents>
Preface
Table of Contents>
Warranty and Service
Safety Precautions
CE Marking Products
Table of Contents
1 Introduction and General Description
Instrument Check
Application
2 General Specifications
3 Installation and Wiring
Installation and Dimensions
Installation Site
Mounting Methods
Wiring
Preparation
Cables, Terminals, Glands and Conduit Adapter
Wiring the Power Supply
General Precautions
Access to Terminal and Cable Entry
AC Power
DC Power
Grounding the Housing
Switching on the Instrument
Wiring the Contact Signals
General Precautions
Contact Outputs
Contact Input
Wiring the Ma-Output Signals
General Precautions
Analog Output Signals
Wiring the Sensor System
Sensor Wiring
Other Sensor Systems
Sensor Cable Connections Using Junction Box (Ba10) And Extension Cable
Wf10
4 Operation
Main Display Functions
Trending Graphics
Zoom in on Details
Actual Ma1
Actual Ma2
S1/S2/S3/S4
Factory)
Adjusted)
Polarization
Sensor Ohms
Last Calibrated At
Calibration Due at
Projected Calibration at
Hart ID
Software Revision
HART Device Revision
Logbook
Information Function
Setup-Calibration & Commissioning
Secondary-Primary Value Display Switch
Navigation of the Menu Structure
5 Menu Structure Commissioning
Configure Sensor
Temperature Setting
Temperature Compensation
Calibration Settings
Concentration
Ma Output Setup
Contact Output Setup
Fail
Simulate
Water for Injection Monitoring (USP 645 and EU 0169)
Input Contacts
Error Configuration
Logbook Configuration
Advanced Setup
Display Setup
6 Calibration
Cell Constant Manual
Cell Constant Automatic
Air (Zero) Calibration
Sample Calibration
Temperature Coefficient Calibration
Temperature Calibration
Operation of Hold Function During Calibration
General Comments on SC Calibration
7 Maintenance
Periodic Maintenance
Periodic Maintenance of the Sensor
Cleaning Methods
LCD Adjustment
Contrast Adjustment
8 Troubleshooting
Calibration Check
Polarization Check
Predictive Maintenance
Prediction of Cleaning Needed
Poor Calibration Technique
Error Displays and Actions
Appendices
Appendix 1 Temperature Compensation
Appendix 2 TDS Readings
Appendix 3 Calibration Solutions for Conductivity
Appendix 4 Sensor Selection for the SC450G
Appendix 5 How To Enter The Cell Constant For The Sc21□G, Sc8Sg, And Sc4Aj
Appendix 6 HART HHT (275/375) Menu Structure
Appendix 7 Control Drawing For Fm Approval
Parts List
Revision Record
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Quick Links
1
Setup-Calibration & Commissioning
2
Calibration Settings
3
Calibration Check
4
Error Displays and Actions
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User's
Manual
Model SC450G
Conductivity Converter
[Style: S2]
IM 12D08N05-01E
5th Edition
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Summarization of Contents
Preface
Warnings and Cautions
Covers electrostatic discharge, installation, and handling precautions.
Notice and Warranty Information
Includes manual handling, changes, and warranty terms.
Product Safety and General Disclaimer
Guidelines for safe operation, protection, modification, and product disclaimer.
CE Marking and User Information
Details on CE marking, authorized representative, and battery disposal.
1. Introduction and General Description
1.1 Instrument Check
Procedure for checking the instrument upon delivery.
1.2 Application
Description of the SC450G converter's intended uses and applications.
2. General Specifications
Input/Output Specifications
Details on input ranges, accuracy, transmission signals, and contact outputs.
Functional and Environmental Specifications
Covers control, compensation, display features, housing, and environmental conditions.
Standards and Model Codes
Compliance standards (Safety, EMC, RoHS) and model/suffix code configurations.
3. Installation and Wiring
3.1 Installation and Dimensions
Criteria for selecting a site and available mounting options.
3.2 Wiring Preparation
Steps and precautions before starting the wiring process.
3.2.2 Cables, Terminals, and Adapters
Details on cable types, terminals, glands, and conduit fittings.
3.3 Wiring the Power Supply
Safety guidelines, terminal access, AC/DC connections, and grounding.
3.4 Wiring Contact Signals
Configuration and wiring of contact outputs and inputs.
3.5 Wiring mA-Output Signals
Guidelines and procedures for wiring analog mA output signals.
3.6 Wiring the Sensor System
Diagrams and procedures for connecting various sensor types and using junction boxes.
4. Operation
4.1 Main Display and Trending Graphics
Overview of main display functions and using trending graphics.
4.3 Zoom In On Details
Viewing actual mA values, contact status, and calibration information.
4.5 Setup-Calibration & Commissioning
Navigating menus for setup, calibration, and commissioning.
4.7 Menu Structure Navigation
Overview of how to navigate through the converter's menu system.
5. Menu Structure Commissioning
5.1 Configure Sensor
Selecting sensor type, units, and entering cell constant.
5.2 Temperature Setting & Compensation
Configuring temperature sensor, units, and compensation methods.
5.4 Calibration Settings
Defining limits and intervals for calibration procedures.
5.5 Concentration Measurement
Setting up concentration measurement using tables.
5.6 mA Output Setup
Configuring control modes (P, PI, PID) and output behavior for mA signals.
5.7 Contact Output Setup
Assigning functions like Alarm, Hold, Fail to contact outputs.
5.8 Fail Conditions
Defining how the converter reacts to fail situations.
5.9 Simulate Function
Simulating contact outputs or percentage of output for testing.
5.10 USP Monitoring
Setting up for Water for Injection monitoring.
5.11 Input Contacts & 5.12 Error Configuration
Configuring input contacts and managing error notifications.
5.13 Logbook & 5.14 Advanced Setup
Managing logbooks and configuring advanced settings like defaults and passwords.
5.15 Display Setup
Customizing main display, adding text, and setting trend graph parameters.
6. Calibration
Cell Constant Calibration (Manual & Automatic)
Procedures for calibrating the cell constant using manual or automatic methods.
Air, Sample, and Temperature Calibration
Performing zero, sample, and temperature calibration routines.
Calibration Best Practices
General comments and considerations for effective conductivity calibration.
7. Maintenance
7.1 Periodic Maintenance
Information on maintaining the converter unit, including battery and fuse.
7.2 Periodic Sensor Maintenance
Guidelines for maintaining the conductivity sensor's performance and accuracy.
7.3 Cleaning Methods
Recommended cleaning procedures for sensors and the unit.
7.4 LCD Adjustment
Adjusting display contrast and calibrating the touchscreen.
8. Troubleshooting
Understanding Status and Error Indicators
Interpreting information, warning, and fail flags on the main display.
Diagnostic Checks (Calibration & Polarization)
Performing calibration checks and monitoring polarization for sensor health.
Predictive Maintenance and Error Actions
Using predictive maintenance features and responding to error displays.
8.6 Error Displays and Actions
Detailed interpretation of error messages and required actions.
Appendices
Appendix 1: Temperature Compensation
Detailed explanation of temperature effects on conductivity and compensation calculations.
Appendix 2: TDS Readings
Concept of Total Dissolved Solids and its relation to conductivity.
Appendix 3: Calibration Solutions
Guidance on selecting and using calibration solutions for conductivity.
Appendix 4: Sensor Selection
Guide to selecting appropriate sensors based on application and measurement range.
Appendix 5: Entering Cell Constant
Procedure for manually entering the cell constant for specific sensor models.
Appendix 6: HART HHT Menu Structure
Overview of the HART handheld terminal menu for configuration.
Appendix 7: FM Approval Control Drawing
Wiring diagram for FM approval compliance.
Customer Maintenance Parts List
Spare Parts Identification
List of available spare parts for the SC450G converter with part numbers.
Revision Record
Manual Update History
History of changes and updates made to the manual over different editions.
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