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Manuals
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Miller Manuals
Welding System
Blue Thunder 343
Owner's manual
Miller Blue Thunder 343 Owner's Manual
Blue thunder series
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Section 1 − Safety Precautions - Read before Using
Symbol Usage
Arc Welding Hazards
Additional Symbols for Installation, Operation, and Maintenance
California Proposition 65 Warnings
Principal Safety Standards
EMF Information
Section 2 − Definitions
Warning Label Definitions (for Wordless Labels)
WEEE Label (for Products Sold Within the EU)
Manufacturer's Rating Label
Symbols and Definitions
Section 3 − Installation
Specifications
Volt-Ampere Curves
Duty Cycle and Overheating
Selecting a Location
Tipping
Weld Output Terminals and Selecting Cable Sizes
Typical Connections for Stick (SMAW) Welding
Positioning Jumper Links
Electrical Service Guide
Connecting Input Power
Section 4 − Operation
Controls
Section 5 − Maintenance and Troubleshooting
Routine Maintenance
Troubleshooting
Section 6 − Electrical Diagrams
Section 7 − Parts List
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Specifications
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Section 5 − Maintenance and Troubleshooting
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Section 6 − Electrical Diagrams
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Section 7 − Parts List
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OM-233 381C
2007−09
Processes
Stick (SMAW) Welding
Description
Arc Welding Power Source
Blue Thunder Series
Models: 253, 343, 403, 443
Visit our website at
www.MillerWelds.com
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Summarization of Contents
SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING
1-1. Symbol Usage
Explains the meaning and usage of warning symbols in the manual.
1-2. Arc Welding Hazards
Details various hazards associated with arc welding processes.
Safety Precautions - Continued
FUMES AND GASES can be hazardous.
Discusses health risks from welding fumes and gases.
ARC RAYS can burn eyes and skin.
Explains hazards from arc rays and necessary protection.
WELDING can cause fire or explosion.
Covers fire and explosion risks during welding operations.
FLYING METAL or DIRT can injure eyes.
Warns about eye injury from flying debris during welding.
BUILDUP OF GAS can injure or kill.
Highlights dangers associated with gas buildup in confined spaces.
MAGNETIC FIELDS can affect Implanted Medical Devices.
Advises individuals with medical implants to take precautions.
NOISE can damage hearing.
Discusses hearing damage from welding noise and protective measures.
CYLINDERS can explode if damaged.
Covers hazards related to compressed gas cylinders.
Safety Precautions - Additional Hazards
1-3. Additional Symbols For Installation, Operation, And Maintenance
Explains additional symbols for safe operation and maintenance.
FIRE OR EXPLOSION hazard.
Details specific fire and explosion risks.
FALLING UNIT can cause injury.
Advises on safe lifting and moving procedures for the unit.
OVERUSE can cause OVERHEATING
Explains how overuse can lead to overheating.
FLYING SPARKS can cause injury.
Warns about injuries from flying sparks.
STATIC (ESD) can damage PC boards.
Discusses Electrostatic Discharge hazards.
MOVING PARTS can cause injury.
Highlights risks from moving components.
WELDING WIRE can cause injury.
Warns about hazards related to welding wire.
H.F. RADIATION can cause interference.
Explains High-Frequency interference issues.
ARC WELDING can cause interference.
Discusses electromagnetic interference from arc welding.
Safety Precautions - Regulatory and EMF
1-4. California Proposition 65 Warnings
Provides warnings required by California law regarding chemicals.
1-5. Principal Safety Standards
Lists key safety standards and their sources.
1-6. EMF Information
Discusses Electromagnetic Field effects and reduction.
SECTION 2 – DEFINITIONS
2-1. Warning Label Definitions (For Wordless Labels)
Explains the meaning of various warning symbols used on the equipment.
Definitions - Continued
2-2. WEEE Label (For Products Sold Within The EU)
Explains the Waste Electrical and Electronic Equipment label.
Definitions - Labels
2-3. Manufacturer's Rating Label
Details the information found on the equipment's rating label.
Definitions - Symbols
2-4. Symbols And Definitions
Defines common symbols and terms used in the manual.
SECTION 3 – INSTALLATION
3-1. Specifications
Lists the technical specifications of the welding units.
3-2. Volt-Ampere Curves
Presents volt-ampere characteristic curves for each model.
Installation - Operation and Location
3-3. Duty Cycle and Overheating
Explains duty cycle limitations and overheating prevention.
Installation - Location and Connections
3-4. Selecting A Location
Provides guidelines for choosing a suitable installation location.
3-5. Tipping
Warns about the risk of the unit tipping over.
Installation - Wiring
3-6. Weld Output Terminals and Selecting Cable Sizes
Details weld output terminals and how to select appropriate cable sizes.
3-7. Typical Connections For Stick (SMAW) Welding
Shows typical connection diagrams for Stick welding.
Installation - Electrical Service
3-8. Positioning Jumper Links
Explains how to position jumper links for voltage selection.
3-9. Electrical Service Guide
Provides recommendations for electrical service and circuit protection.
Installation - Power Connection
3-10. Connecting Input Power
Illustrates the procedure for connecting input power to the unit.
SECTION 4 – OPERATION
4-1. Controls
Identifies and describes the controls on the welding unit.
SECTION 5 – MAINTENANCE AND TROUBLESHOOTING
5-1. Routine Maintenance
Outlines regular maintenance tasks and schedules.
5-2. Troubleshooting
Provides solutions for common operational problems.
SECTION 7 – PARTS LIST
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