Miller AlumaPower 350 MPa Auto-Line Owner's Manual
  1. Manuals
  2. Brands
  3. Miller Manuals
  4. Welding System
  5. INVISION 350 MPa AUTO-LINE
  6. Owner's manual

Miller AlumaPower 350 MPa Auto-Line Owner's Manual

Hide thumbs Also See for AlumaPower 350 MPa Auto-Line:
Table of Contents

Advertisement

Quick Links

Download this manual
Visit our website at
www.MillerWelds.com
AlumaPower 350 MPa
Auto-Line
OM-240 712J
2013−02
Processes
MIG (GMAW) and Pulsed MIG
(GMAW-P) Welding
Description
Arc Welding Power Source
™
™
File: MIG (GMAW)

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the AlumaPower 350 MPa Auto-Line and is the answer not in the manual?

Questions and answers

Related Manuals for Miller AlumaPower 350 MPa Auto-Line

Summary of Contents for Miller AlumaPower 350 MPa Auto-Line

  • Page 1 OM-240 712J 2013−02 Processes MIG (GMAW) and Pulsed MIG (GMAW-P) Welding Description Arc Welding Power Source ™ AlumaPower 350 MPa ™ Auto-Line File: MIG (GMAW) Visit our website at www.MillerWelds.com...
  • Page 2 We know you don’t have time to do it any other way. That’s why when Niels Miller first started building arc welders in 1929, he made sure his products offered long-lasting value and superior quality.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING ....... . . 1-1.

  • Page 5: Section 1 − Safety Precautions - Read Before Using

    SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING som 2011−10 Protect yourself and others from injury — read, follow, and save these important safety precautions and operating instructions. 1-1. Symbol Usage DANGER! − Indicates a hazardous situation which, if Indicates special instructions.
  • Page 6 D Remove stick electrode from holder or cut off welding wire at FUMES AND GASES can be hazardous. contact tip when not in use. D Wear oil-free protective garments such as leather gloves, heavy Welding produces fumes and gases. Breathing shirt, cuffless trousers, high shoes, and a cap.

  • Page 7: Additional Symbols For Installation, Operation, And Maintenance

    1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. BATTERY EXPLOSION can injure. D Do not install or place unit on, over, or near D Do not use welder to charge batteries or jump combustible surfaces. start vehicles unless it has a battery charging D Do not install unit near flammables.

  • Page 8: California Proposition 65 Warnings

    1-4. California Proposition 65 Warnings Welding or cutting equipment produces fumes or gases This product contains chemicals, including lead, known to which contain chemicals known to the State of California to the state of California to cause cancer, birth defects, or other cause birth defects and, in some cases, cancer.

  • Page 9: Section 2 − Consignes De Sécurité − Lire Avant Utilisation

    SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION fre_som_2011−10 Pour écarter les risques de blessure pour vous−même et pour autrui — lire, appliquer et ranger en lieu sûr ces consignes relatives aux précautions de sécurité et au mode opératoire. 2-1.
  • Page 10 Il reste une TENSION DC NON NÉGLIGEABLE dans LE SOUDAGE peut provoquer un les sources de soudage onduleur UNE FOIS incendie ou une explosion. l’alimentation coupée. Le soudage effectué sur des conteneurs fermés tels D Arrêter les convertisseurs, débrancher le courant électrique et que des réservoirs, tambours ou des conduites peut décharger les condensateurs d’alimentation selon les instructions provoquer leur éclatement.

  • Page 11: Dangers Supplémentaires En Relation Avec L'installation, Le Fonctionnement Et La Maintenance

    ACCUMULATIONS LES BOUTEILLES peuvent exploser risquent de provoquer des blessures si elles sont endommagées. ou même la mort. Les bouteilles de gaz comprimé contiennent du gaz D Fermer l’alimentation du gaz comprimé en cas sous haute pression. Si une bouteille est endommagée, elle peut exploser.

  • Page 12: Proposition Californienne 65 Avertissements

    Les PIÈCES MOBILES peuvent RAYONNEMENT HAUTE causer des blessures. FRÉQUENCE (H.F.) risque provoquer des interférences. D Ne pas s’approcher des organes mobiles. D Ne pas s’approcher des points de coincement D Le rayonnement haute fréquence (H.F.) peut tels que des rouleaux de commande. provoquer des interférences avec les équi- pements de radio−navigation et de com- LES FILS DE SOUDAGE peuvent...

  • Page 13: Principales Normes De Sécurité

    2-5. Principales normes de sécurité Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1, Spectrum Way, Suite 100, Ontario, Canada L4W 5NS (phone: is available as a free download from the American Welding Society at 800-463-6727, website: www.csa-international.org). http://www.aws.org or purchased from Global Engineering Documents Safe Practice For Occupational And Educational Eye And Face Protec- (phone: 1-877-413-5184, website: www.global.ihs.com).
  • Page 14 OM-240 712 Page 10...

  • Page 15: Section 3 − Definitions

    SECTION 3 − DEFINITIONS 3-1. Manufacturer Safety Symbols And Definitions Some symbols are found only on CE products. Warning! Watch Out! There are possible hazards as shown by the symbols. Safe1 2012−05 When power is applied failed parts can explode or cause other parts to explode. Safe26 2012−05 3-2.

  • Page 16: Section 4 − Introduction

    SECTION 4 − INTRODUCTION 4-1. Specifications RMS Amps Input at Rated Load Output, Max. Amperage 60 Hz 3-Phase at NEMA Load Voltages Input Voltage Open- Rated Output Range in and Class I Rating Power Range in CV Mode Circuit CC Mode Voltage 208 V 230 V...

  • Page 17: Duty Cycle And Overheating

    4-4. Duty Cycle And Overheating Duty Cycle is percentage of 10 min- utes that unit can weld at rated load without overheating. If unit overheats, output stops, a Help message is displayed and cooling fan runs. Wait fifteen minutes for unit to cool.

  • Page 18: Section 5 − Installation

    SECTION 5 − INSTALLATION 5-1. Serial Number And Rating Label Location The serial number and rating information for this product is located on the rear panel. Use rating label to determine input power requirements and/or rated output. For future reference, write serial number in space provided on back cover of this manual. 5-2.

  • Page 19: Weld Output Receptacles And Selecting Cable Sizes

    **Weld cable size (AWG) is based on either a 4 volts or less drop or a current density of at least 300 circular mils per ampere. ( ) = mm for metric use ***For distances longer than those shown in this guide, call a factory applications rep. at 920-735-4505 (Miller) or 1-800-332-3281 (Hobart). Ref. S-0007-J 2011−07 OM-240 712 Page 15...

  • Page 20: Remote 14 Receptacle Information

    5-5. Remote 14 Receptacle Information Socket* Socket Information 24 volts AC. Protected by supplementary protect- 24 VOLTS AC or CB2. Contact closure to A completes 24 volts AC contactor control circuit. 115 volts AC. Protected by supplementary pro- 115 VOLTS AC tector CB1.

  • Page 21: Electrical Service Guide

    5-7. Electrical Service Guide Elec Serv 2011−08 NOTICE − INCORRECT INPUT POWER can damage this welding power source. Phase to ground voltage shall not exceed +10% of rated input voltage. NOTICE − Actual input voltage should not be 10% less than minimum and/or 10% more than maximum input voltages listed in table. If actual input voltage is outside this range, output may not be be available.

  • Page 22: Connecting 1-Phase Input Power

    5-8. Connecting 1-Phase Input Power =GND/PE Earth Ground Tools Needed: input1 2012−05 − Ref. 803 766-C OM-240 712 Page 18...
  • Page 23 5-8. Connecting 1-Phase Input Power (Continued) nected to any input power between 208 and Disconnect Device (switch shown in the Installation must meet all National and 575 VAC without removing cover to relink the OFF position) Local Codes − have only qualified per- power source.

  • Page 24: Connecting 3-Phase Input Power

    5-9. Connecting 3-Phase Input Power = GND/PE Earth Ground Tools Needed: input2 2012−05 − Ref. 803 766-C OM-240 712 Page 20...
  • Page 25 5-9. Connecting 3-Phase Input Power (Continued) voltage available at site. This unit can be con- Input Conductors (L1, L2 And L3) Installation must meet all National and nected to any input power between 208 and Local Codes − have only qualified per- Disconnect Device Line Terminals 575 VAC without removing cover to relink the sons make this installation.

  • Page 26: Section 6 − General Operation

    SECTION 6 − GENERAL OPERATION 6-1. Front Panel Ref. 804 772-A / 235 550-A Right Display 10 Process Indicator Weld process operation sections de- scribe functionality of the identified items. 11 Arc Control Indicator The meters display the actual weld output values after arc initiation and remains dis- 12 Setup Button Remote 14 Receptacle...

  • Page 27: Configuration Option Menu

    6-2. Configuration Option Menu Ref. 235 550-A Left Display means to customize some machine features Configuration options are displayed in the Left for desired operation. Display. Settings are displayed in the Right Right Display Display. Settings can be changed by turning Adjustment Control To enter the Configuration Option Menu, hold the Adjust Control.
  • Page 28 Configuration Option Menu (Continued) Pulsed MIG Manual/Auto Control This option sets the Pulsed MIG control as AUTO PULS manual (PULS MAN) or Auto (PULS AUTO) operation. When set to manual operation, the arc length setting on power source and wire speed setting on wire feeder need to be ad- justed independently to achieve the desired arc length.

  • Page 29: Section 7 − Gmaw/Gmaw-P

    SECTION 7 − GMAW/GMAW-P 7-1. Typical Connection For Remote Control Feeder GMAW/GMAW-P 805 058-A Negative (−) Weld Output Terminal Wire Feeder Turn off power before making connections. Ground Cable to Workpiece Gas Hose Remote 14-Receptacle Workpiece Positive (+) Weld Output Terminal Gas Cylinder OM-240 712 Page 25...

  • Page 30: Mig Welding Mode - Gmaw

    7-2. MIG Welding Mode - GMAW Ref. 235 550-A Press the Setup Button again. Wire/Gas In- Pressing the Setup Button allows adjust- Weld terminals energized dicator is lit. The active gas type will appear ment of Arc Control, Wire Type, Gas Type through the remote control in MIG in the Left and Right Display.

  • Page 31: Mig - Wire And Gas Selection Table

    7-3. MIG - Wire and Gas Selection Table WIRE TYPES* GAS TYPES DEFAULT INDUCTANCE .035 (0.9) AL4X (4000 Series) .040 (1.0) AL4X (4000 Series) 3/64 (1.2) AL4X (4000 Series) 1/16 (1.6) AL4X (4000 Series) Aluminum ARGN (ARGON) .035 (0.9) AL5X (5000 Series) .040 (1.0) AL5X (5000 Series) 3/64 (1.2) AL5X (5000 Series) 1/16 (1.6) AL5X (5000 Series)

  • Page 32: Pulsed Mig Welding Mode - Gmaw-P Process

    7-4. Pulsed MIG Welding Mode - GMAW-P Process Ref. 235 550-A wire and gas being used. Refer to As wire feed speed increases, a higher arc Weld terminals energized Pulsed MIG − Wire and Gas Selection length setting is required to burn off the through the remote control in Table for available wires and gases additional wire.

  • Page 33: Pulsed Mig - Wire And Gas Selection Table

    7-5. Pulsed MIG - Wire and Gas Selection Table WIRE TYPES* GAS TYPES .035 (0.9) AL4X (4000 Series) .040 (1.0) AL4X (4000 Series) 3/64 (1.2) AL4X (4000 Series) 1/16 (1.6) AL4X (4000 Series) ARGN (ARGON) .035 (0.9) AL49 (4943) .040 (1.0) AL49 (4943) Aluminum 3/64 (1.2) AL49 (4943) 1/16 (1.6) AL49 (4943)

  • Page 34: Remote Process Select

    7-6. Remote Process Select This power source can be used with wire feeders that support Remote Process Se- lect. This feature allows the operator to switch the active welding process between MIG and Pulsed MIG at the wire feeder. To determine if the welding system is Remote Process Select capable, connect the wire feeder to the power source and review the...

  • Page 35: Section 8 − Maintenance & Troubleshooting

    SECTION 8 − MAINTENANCE & TROUBLESHOOTING 8-1. Routine Maintenance Disconnect power Maintain more often during before maintaining. severe conditions. n = Check Z = Change ~ = Clean l = Replace Replace Damaged Replace Cracked Torch Body Unreadable n Z l Labels Repair Or Replace...

  • Page 36: Help Displays

    8-3. Help Displays All directions are in reference to the front of the unit. All circuitry referred to is lo- cated inside the unit. Help 1 Display HELP Indicates a malfunction in the primary power circuit. If this display is shown, contact a Fac- tory Authorized Service Agent.

  • Page 37: Troubleshooting

    8-4. Troubleshooting Trouble Remedy No weld output; unit completely inop- Place line disconnect switch in On position (see Sections 5-8 and 5-9). erative. Check and replace line fuse(s), if necessary, or reset circuit breaker (see Sections 5-8 and 5-9). Check for proper input power connections (see Sections 5-8 and 5-9). No weld output;...

  • Page 38: Section 9 − Electrical Diagram

    SECTION 9 − ELECTRICAL DIAGRAM Figure 9-1. Circuit Diagram OM-240 712 Page 34...
  • Page 39 256 236-A OM-240 712 Page 35...

  • Page 40: Section −10 − Parts List

    SECTION −10 − PARTS LIST 805 071-D Figure 10-1. Parts Assembly OM-240 712 Page 36...
  • Page 41 Item Dia. Part Mkgs. Description Quantity Figure 10-1. Parts Assembly ....216 034 . . . Wrapper (Includes Insulators and Safety Labels) .
  • Page 42 Item Dia. Part Mkgs. Description Quantity Figure 10-1. Parts Assembly (Continued) ....153 403 . . . Bushing, Snap-In Nyl .750 Id X 1.000 Mtg Hole Cent .
  • Page 43 Effective January 1, 2013 (Equipment with a serial number preface of MD or newer) This limited warranty supersedes all previous Miller warranties and is exclusive with no other guarantees or warranties expressed or implied. Warranty Questions? LIMITED WARRANTY − Subject to the terms and conditions below, 6 Months —...
  • Page 44 Contact the Delivering Carrier to: File a claim for loss or damage during shipment. For assistance in filing or settling claims, contact your distributor and/or equipment manufacturer’s Transportation Department. © ORIGINAL INSTRUCTIONS − PRINTED IN USA 2013 Miller Electric Mfg. Co. 2013−01...

Table of Contents