Table of Contents
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Owner's Manual translations,
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Deltaweld Series
CE and non-CE
302, 452, 652 (60 Hz), 402, 602, 852 (50 Hz)
OM-223
2016−06−28
Processes
MIG (GMAW) Welding
Flux Cored Arc Welding
Submerged Arc Welding
(452/652 Only)
Air Carbon Arc Cutting
and Gouging (452/652 Only)
Description
Arc Welding Power Source
R
File: MIG (GMAW)
166538BM
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Table of Contents
Troubleshooting
Related Manuals for Miller Deltaweld Series
Summary of Contents for Miller Deltaweld Series
- Page 1 Submerged Arc Welding (452/652 Only) Air Carbon Arc Cutting and Gouging (452/652 Only) Description Arc Welding Power Source Deltaweld Series CE and non-CE 302, 452, 652 (60 Hz), 402, 602, 852 (50 Hz) For product information, File: MIG (GMAW) Owner’s Manual translations, and more, visit www.MillerWelds.com...
- Page 2 We know you don’t have time to do it any other way. That’s why when Niels Miller first started building arc welders in 1929, he made sure his products offered long-lasting value and superior quality.
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Page 3: Table Of Contents
TABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING ....... . . 1-1. - Page 4 DECLARATION OF CONFORMITY for European Community (CE marked) products. MILLER Electric Mfg. Co., 1635 Spencer Street, Appleton, WI 54914 U.S.A. declares that the product(s) identified in this declaration conform to the essential requirements and provisions of the stated Council Directive(s) and Standard(s).
- Page 5 EMF DATA SHEET FOR ARC WELDING POWER SOURCE Product/Apparatus Identification Product Stock Number DELTAWELD 402 380/400/440 50/60HZ CE 907357 DELTAWELD 602 380/400/440 50/60HZ CE 907358 DELTAWELD 852 380/400/440 50/60HZ CE 907359 Compliance Information Summary Applicable regulation Directive 2014/35/EU Reference limits Directive 2013/35/EU, Recommendation 1999/519/EC Applicable standards IEC 62822-1:2016, IEC 62822-2:2016...
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Page 7: Section 1 − Safety Precautions - Read Before Using
SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING som 2015−09 Protect yourself and others from injury — read, follow, and save these important safety precautions and operating instructions. 1-1. Symbol Usage DANGER! − Indicates a hazardous situation which, if Indicates special instructions. - Page 8 D Remove stick electrode from holder or cut off welding wire at FUMES AND GASES can be hazardous. contact tip when not in use. D Wear body protection made from durable, flame−resistant material Welding produces fumes and gases. Breathing (leather, heavy cotton, wool). Body protection includes oil-free these fumes and gases can be hazardous to your clothing such as leather gloves, heavy shirt, cuffless trousers, high health.
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Page 9: Additional Symbols For Installation, Operation, And Maintenance
1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. MOVING PARTS can injure. D Do not install or place unit on, over, or near D Keep away from moving parts such as fans. combustible surfaces. D Keep all doors, panels, covers, and guards D Do not install unit near flammables. -
Page 10: California Proposition 65 Warnings
1-4. California Proposition 65 Warnings Welding or cutting equipment produces fumes or gases This product contains chemicals, including lead, known to which contain chemicals known to the State of California to the state of California to cause cancer, birth defects, or other cause birth defects and, in some cases, cancer. - Page 11 SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION fre_som_2015−09 Pour écarter les risques de blessure pour vous−même et pour autrui — lire, appliquer et ranger en lieu sûr ces consignes relatives aux précautions de sécurité et au mode opératoire. 2-1.
- Page 12 chauffement ou un incendie. Avant de commencer le soudage, vérifier LES PIÈCES CHAUDES peuvent et s’assurer que l’endroit ne présente pas de danger. provoquer des brûlures. D Déplacer toutes les substances inflammables à une distance de D Ne pas toucher à mains nues les parties chaudes. 10,7 m de l’arc de soudage.
- Page 13 D Tenir les bouteilles éloignées des circuits de soudage ou autres LE BRUIT peut endommager l’ouïe. circuits électriques. D Ne jamais placer une torche de soudage sur une bouteille à gaz. Le bruit des processus et des équipements peut affecter l’ouïe. D Une électrode de soudage ne doit jamais entrer en contact avec D Porter des protections approuvées pour les une bouteille.
- Page 14 RAYONNEMENT HAUTE LE SOUDAGE À L’ARC risque de FRÉQUENCE (H.F.) risque provoquer des interférences. provoquer des interférences. D L’énergie électromagnétique risque D Le rayonnement haute fréquence (H.F.) peut provoquer des interférences pour l’équipement provoquer des interférences avec les équi- électronique sensible tel que les ordinateurs et l’équipement commandé...
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Page 15: Additional Safety Symbols And Definitions
A complete Parts List is available at www.MillerWelds.com SECTION 3 − DEFINITIONS 3-1. Additional Safety Symbols And Definitions Some symbols are found only on CE products. Warning! Watch Out! There are possible hazards as shown by the symbols. Safe1 2012−05 Wear dry insulating gloves. - Page 16 A complete Parts List is available at www.MillerWelds.com Do not remove or paint over (cover) the label. Safe20 2012−05 Disconnect input plug or power before working on machine. Safe30 2012−05 Consult rating label for input power requirements. Safe34 2012−05 Read Owner’s Manual and inside labels for connection points and procedures. Í...
- Page 17 A complete Parts List is available at www.MillerWelds.com 3-2. Miscellaneous Symbols And Definitions Some symbols are found only on CE products. Positive High Degree Of Amperage Inductance Weld Protection Output Terminal Positive Low Product of Voltage Voltage Inductance Weld and Current (KVA) Output Terminal Gas Metal Arc Protective Earth...
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Page 18: Section 3 − Specifications
A complete Parts List is available at www.MillerWelds.com SECTION 4 − SPECIFICATIONS 4-1. Serial Number And Rating Label Location The serial number and rating information for the power source is located on the front or the rear of the machine. Use the rating labels to determine input power requirements and/or rated output. - Page 19 A complete Parts List is available at www.MillerWelds.com C. China EEP Hazardous Substance Information ‡ China EEP Hazardous Substance Information Ö Hazardous Substance Component Name × (if applicable) PBDE Ö Brass and Copper Parts Coupling Devices Switching Devices Ö...
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Page 20: Duty Cycle And Overheating
A complete Parts List is available at www.MillerWelds.com 4-4. Duty Cycle And Overheating Duty Cycle is percentage of 10 min- utes that unit can weld at rated load without overheating. If unit overheats, thermostat(s) opens, output stops, and cooling fan runs. Wait fifteen minutes for unit to cool. -
Page 21: Section 4 − Installation
A complete Parts List is available at www.MillerWelds.com SECTION 5 − INSTALLATION 5-1. Selecting A Location Movement Do not move or operate unit where it could tip. Location And Airflow Special installation may be required where gasoline or volatile liquids are present − see NEC Article 511 or CEC Section 20. -
Page 22: Dimensions And Weights
A complete Parts List is available at www.MillerWelds.com 5-2. Dimensions And Weights Dimensions 300 Amp Models 450 Amp Models 650 Amp Models 30 in. (762 mm) including lift eye 30 in. (762 mm) including lift eye 30 in. (762 mm) including lift eye 23 in. -
Page 23: Selecting Cable Sizes
**Weld cable size (AWG) is based on either a 4 volts or less drop or a current density of at least 300 circular mils per ampere. ( ) = mm for metric use ***For distances longer than those shown in this guide, call a factory applications rep. at 920-735-4505 (Miller) or 1-800-332-3281 (Hobart). Ref. S-0007-L 2015−02 5-5. Weld Output Terminals... -
Page 24: Connecting Weld Output Cables
A complete Parts List is available at www.MillerWelds.com 5-6. Connecting Weld Output Cables Tools Needed: 3/4 in. (19 mm) 803 778-B cable terminal and copper bar. Make Weld Cable Terminal Turn off power before connecting to sure that the surfaces of the weld cable weld output terminals. -
Page 25: Remote 14 Receptacle Rc8 Information
A complete Parts List is available at www.MillerWelds.com 5-8. Remote 14 Receptacle RC8 Information Socket Information 24 volts AC. Protected by supplementary protector CB2. 24 VOLTS AC Contact closure to A completes 24 volts AC contactor control circuit. Command reference; 0 to +10 volts DC. Remote control circuit common. -
Page 26: Electrical Service Guide
A complete Parts List is available at www.MillerWelds.com 5-9. Electrical Service Guide Elec Serv 2011−08 Failure to follow these electrical service guide recommendations could create an electric shock or fire hazard. These recommenda- tions are for a dedicated circuit sized for the rated output and duty cycle of the welding power source. In dedicated circuit installations, the National Electrical Code (NEC) allows the receptacle or conductor rating to be less than the rating of the circuit protection device. -
Page 27: Placing Jumper Links
A complete Parts List is available at www.MillerWelds.com 5-10. Placing Jumper Links Disconnect and lockout/tag- out input power before installing or moving jumper links. Check input voltage available at site. Jumper Link Label Check label − only one is on unit. Jumper Links Move jumper links to match input voltage. -
Page 28: Connecting 3-Phase Input Power
A complete Parts List is available at www.MillerWelds.com 5-11. Connecting 3-Phase Input Power = GND/PE Earth Ground GND/ PE Earth Ground Tools Needed: 5/32 in. 3/8, 1/2 in. 3/8 in. input3 2015−01 − Ref. 803 766-C / 800 103-D / Ref. 801 116-A OM-223 Page 22... - Page 29 A complete Parts List is available at www.MillerWelds.com 5-11. Connecting 3-Phase Input Power (Continued) applicable, use lugs of proper amperage Connect input conductors L1, L2 and L3 to Installation must meet all National capacity and correct hole size. welding power source line terminals. and Local Codes −...
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Page 30: Section 5 − Operation
A complete Parts List is available at www.MillerWelds.com SECTION 6 − OPERATION 6-1. Controls (Non CE Models) 186 726-F Voltage Adjustment Control Power Switch With Indicator Light For front panel control of output, place switch in Panel position. For remote control of output, Turn control clockwise to increase voltage. -
Page 31: Section 6 − Maintenance & Troubleshooting
A complete Parts List is available at www.MillerWelds.com SECTION 7 − MAINTENANCE & TROUBLESHOOTING 7-1. Routine Maintenance Disconnect input power before maintaining. n = Check Z = Change ~ = Clean Δ = Repair l = Replace * To be done by Factory Authorized Service Agent Every Months nl Labels... -
Page 32: Troubleshooting Table
A complete Parts List is available at www.MillerWelds.com 7-4. Troubleshooting Table Trouble Remedy No weld output; unit completely Place line disconnect switch in On position (see Section 5-11). inoperative. Check fuse F1, and replace if necessary (see Section 7-2). Check and replace line fuse(s), if necessary, or reset circuit breaker (see Section 5-11). Check for proper input power connections (see Section 5-11). - Page 33 A complete Parts List is available at www.MillerWelds.com Notes Work like a Pro! Pros weld and cut safely. Read the safety rules at the beginning of this manual. OM-223 Page 27...
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Page 34: Section 8 − Electrical Diagram
SECTION 9 − ELECTRICAL DIAGRAM Figure 9-1. Circuit Diagram OM-223 Page 28... - Page 35 267 445-A OM-223 Page 29...
- Page 36 Notes TM-222 Page 30 Gold Star Series...
- Page 37 Notes...
- Page 38 Notes TM-222 Page 32 Gold Star Series...
- Page 39 Effective January 1, 2016 (Equipment with a serial number preface of MG or newer) This limited warranty supersedes all previous Miller warranties and is exclusive with no other guarantees or warranties expressed or implied. Warranty Questions? LIMITED WARRANTY − Subject to the terms and conditions below, 6 Months —...
- Page 40 Contact the Delivering Carrier to: File a claim for loss or damage during shipment. For assistance in filing or settling claims, contact your distributor and/or equipment manufacturer’s Transportation Department. © ORIGINAL INSTRUCTIONS − PRINTED IN USA 2016 Miller Electric Mfg. Co. 2016−01...