SICK LMS141 Operating Instructions Manual

SICK LMS141 Operating Instructions Manual

Laser measurement sensors
Table of Contents

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O P E R A T I N G
I N S T R U C T I O N S
LMS1xx
LASER MEASUREMENT SENSORS

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Table of Contents
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Summarization of Contents

About this document
Information regarding the operating instructions
Provides information on handling laser measurement sensors and safety prerequisites.
Scope
Outlines technical personnel covered and tasks addressed by the instructions.
LMS1xx variants
Lists the specific LMS1xx variants covered by these operating instructions.
Software versions
Details the software versions for different LMS1xx/LMC1xx models and SOPAS ET.
Depth of information
Lists the type of information contained within these operating instructions.
Explanation of symbols
Explains the meaning of symbols and signal words used for warnings.
Further information
Directs users to online resources for additional documentation and product information.
Customer service
Provides guidance on contacting customer service for technical information and support.
For your safety
Correct use
Describes the intended application and operational environment for the LMS1xx.
Incorrect use
Lists prohibited uses and limitations of the LMS1xx in safety contexts.
IP technology
Notes SICK's use of IP technology and customer prerequisites for security.
Limitation of liability
Outlines the manufacturer's disclaimer for damages caused by improper use or modifications.
Modifications and conversions
Warns against modifications and their impact on warranty and safety.
Requirements for skilled persons and operating personnel
Details the necessary qualifications and training for personnel working with the LMS1xx.
Hazard warnings and operational safety
Emphasizes observing safety notes and regulations for safe operation.
Laser radiation
Explains laser class, safety precautions, wavelength, and output aperture.
Electrical installation work
Specifies requirements for authorized personnel performing electrical installation.
Quick stop and Quick restart
Details procedures for safely switching the LMS1xx off and on.
Environmental protection
Highlights the LMS1xx's design for minimized environmental impact and low power usage.
Power consumption
Provides a table showing the maximum power consumption for different LMS1xx variants.
Repair
States that repairs must be done by authorized personnel and unauthorized modifications void warranty.
Product description
Delivery
Lists the components included in the LMS1xx delivery package.
Device variants
Details the different LMS1xx variants, their special features, and enclosure ratings.
Type code
Explains the structure and meaning of the LMS and LMC type codes.
Special features of the LMS1xx
Lists key features and capabilities of various LMS1xx variants.
Controls and status indicators
Describes the user interface elements and how they indicate operational status.
Operating principle of the LMS1xx
Explains how the LMS1xx scans its environment using laser beams and polar coordinates.
Direction measurement
Explains how direction is determined using a mirror and angular steps.
Influences of object surfaces on the measurement
Discusses how surface properties affect laser beam reflection and measurement range.
Scanning range of the LMS1xx
Details how object remission affects the detection range for different LMS1xx variants.
Beam diameter and distance between measured points
Explains how beam diameter and point spacing change with distance and resolution.
Minimum object size
Explains how to ensure reliable object detection based on beam diameter and spacing.
Contamination measurement
Describes the optics cover contamination measurement and its configurable strategies.
Applications
Lists the primary purposes and diverse applications of the LMS1xx.
Measurement of objects
Covers basic parameters for object measurement, including scanning frequency and resolution.
Filter
Introduces digital filters available for pre-processing and optimizing distance measurements.
Hardware blanking window
Explains configuring a blanking window to measure only from a specific distance.
Echo filter
Describes filtering out the first reflected pulse in certain measurement scenarios.
Particle filter
Details using a particle filter to reduce interference from dust or precipitation.
Mean filter
Explains how the mean filter averages scan data for output.
Measured value output
Explains how measured values are output via interfaces and methods to start measurement.
Measured value output for a second reflected pulse
Describes outputting a second reflected pulse for improved accuracy or specific applications.
Field application
Explains the integrated field application for evaluating up to 10 fields and implementing protection systems.
Evaluation cases
Defines how output fields are evaluated and linked to outputs.
Evaluation strategy
Lists four evaluation strategies: Pixel, Blanking, Contour, and I/O operator.
Response time
Explains the need to define response times for certain evaluation strategies.
Obstruction protection
Describes how the obstruction protection option prevents false detections from shading or glare.
Evaluation field
Explains how to choose and configure evaluation fields to match the strategy.
Output
Details selecting outputs and linking results from multiple evaluation cases.
Negating the result
Explains how to invert the output signal based on field evaluation results.
Evaluation fields
Describes configuring up to ten evaluation fields with various shapes.
Operator for the evaluation cases on the output
Explains how to link results from multiple evaluation cases using AND or OR operators.
Inputs and outputs
Introduces the device's input and output functionalities.
Digital switching inputs
Details the two digital switching inputs and their functions.
Encoder inputs
Describes the two encoder inputs for dynamic field length adjustments.
Digital switching outputs
Explains the three digital switching outputs and their configurations.
External switching outputs
Mentions an optional CAN module for expanding switching outputs.
Logical operators for inputs and outputs
Shows how to link inputs and outputs across multiple LMS1xx devices using logical operators.
Data interfaces
Lists the available data interfaces for configuration and data transmission.
Ethernet interface
Details the Ethernet interface specifications, transmission rate, and factory settings.
CAN
Describes the CAN interface, its data transmission capabilities, and configuration parameters.
Serial host interface
Explains the RS-232 serial host interface for configuration and limited data output.
Serial auxiliary interface
Details the RS-232 serial auxiliary interface used for configuration.
Data communication using telegrams
Explains how the LMS1xx communicates with hosts using telegrams for various functions.
Frame and coding for the telegrams
Describes the structure and coding (ASCII/binary) of telegram frames.
Planning
LMS1xx system requirements
Lists required power supply voltages and power drains for LMS1xx variants.
Mounting requirements
Specifies how the LMS1xx must be mounted, including considerations for robustness and vibration.
Distance between LMS1xx and the object/surface to be monitored
Explains how beam divergence affects detection distance and safety supplements.
Heating
Describes the separate power requirement for heating and its behavior in different temperatures.
Transport and storage
Transport
Gives instructions for safe transport, emphasizing protection against damage and proper packaging.
Transport inspection
Details the process for checking delivery completeness and handling transit damage.
Storage
Outlines conditions for storing the LMS1xx, including temperature and humidity requirements.
Mounting
Overview of the mounting steps
Lists the main steps involved in mounting the LMS1xx.
Preparations for mounting
Details necessary components, materials, accessories, and tools for mounting.
Select mounting location
Provides guidance on choosing a suitable location, avoiding sunlight and glare.
Mounting steps
Lists important considerations and methods for fastening the LMS1xx during installation.
Direct mounting
Explains how to mount the LMS1xx directly using its rear threaded holes.
Mounting with mounting kit 1a or 1b
Describes mounting using kits 1a and 1b, which attach to a mounting surface.
Mounting with mounting kit 2 and 3
Details using kits 2 and 3 for precise alignment of the LMS1xx in two planes.
Mounting with weather protection hood
Explains how to mount weather protection hoods (190° and 270°) on specific LMS1xx variants.
Using multiple LMS1xx
Provides guidance on correct placement of multiple LMS1xx units to avoid interference.
Dismantling the LMS1xx
Outlines the steps for safely removing the LMS1xx from its mounting.
Electrical installation
Overview of the installation steps
Lists the main steps involved in the electrical installation process.
Connections of the LMS1xx
Describes the various electrical connections available on different LMS1xx variants.
Connections of the LMS11x and LMS15x
Details the electrical connections for LMS11x and LMS15x models.
Preparing the electrical installation
Covers essential preparations like supply voltage and wire cross-sections.
Supply voltage
Specifies required power supply voltages and power drains for LMS1xx operation.
Wire cross-sections
Details the required wire cross-sections for different connections based on standards.
Boundary conditions for the data interfaces
Outlines recommended maximum cable lengths for data interfaces like RS-232 and CAN.
Perform electrical installation on the LMS1xx
Guides on performing the actual electrical installation, including safety and required equipment.
Equipment
Lists the necessary equipment for performing electrical installation, like tool sets.
Connecting the AUX or the Ethernet interface to the PC
Explains how to connect the LMS1xx to a PC for configuration via AUX or Ethernet.
Wiring the system connector
Details the process of wiring the system connector for specific LMS1xx models, maintaining enclosure rating.
Wiring the M12 round plug-in connectors
Explains wiring M12 connectors for specific LMS1xx models, ensuring IP 67 rating.
Wiring of switching inputs and outputs on the LMS1xx
Shows wiring diagrams for switching inputs, encoder inputs, and outputs.
Connection to an object protection system
Refers to specific documentation for connecting to object protection systems.
Wiring CAN-interface
Details the wiring requirements for the CAN interface, including cable type and termination.
Wiring RS-232 interface
Explains the wiring for the RS-232 interface, emphasizing the need for a shielded cable.
Commissioning and configuration
Overview of the commissioning steps
Outlines the sequential steps for commissioning the LMS1xx.
SOPAS ET configuration software
Introduces the SOPAS ET software for configuration, testing, and diagnostics.
System requirements for SOPAS ET
Lists the system prerequisites for installing and using the SOPAS ET software.
Download and installation of SOPAS ET
Provides step-by-step instructions for downloading and installing the SOPAS ET software.
SOPAS ET default setting
Lists the default settings for the SOPAS ET software.
Establish communication with the LMS1xx
Details the steps to establish a connection between the PC and the LMS1xx.
Connect the data interfaces
Explains how to connect the PC to the LMS1xx via Ethernet or RS-232.
Starting SOPAS ET and opening the scan assistant
Guides on launching SOPAS ET and initiating the scan assistant for configuration.
Configuring the serial connection
Details the steps for configuring serial communication settings in SOPAS ET.
Configuring the Ethernet connection
Explains how to configure Ethernet communication settings within SOPAS ET.
Performing scan
Describes how to perform a scan in SOPAS ET to detect and add devices.
Initial commissioning
Explains the process of adapting the LMS1xx to the local situation using parameter sets.
Configuring the LMS1xx
Outlines the two methods for configuring the LMS1xx: interactively via SOPAS ET or using telegrams.
Expert mode or Quickstart
Discusses configuration modes available for different LMS1xx variants.
Resetting configuration
Advises on how to reset the LMS1xx configuration to its default delivery status.
Connection and test measurement
Describes how to perform a test measurement and save the configuration.
Maintenance
Maintenance during operation
Details maintenance tasks that can be performed while the device is operating.
Cleaning the optics cover
Provides instructions for cleaning the LMS1xx optics cover to ensure optimal performance.
Exchanging an LMS1xx
Explains the procedure for replacing an existing LMS1xx unit with a new or repaired one.
Returns
Provides instructions for returning devices for service or consultation with SICK Support.
Decommissioning
Covers the process of safely decommissioning the LMS1xx.
Disposal
Outlines environmentally correct disposal procedures for the LMS1xx.
Troubleshooting
In the event of faults or errors
Instructs on how to react when a malfunction is detected.
Error displays of the LEDs
Explains the meaning of LED indicators and their corresponding causes and rectifications.
Indications of the 7-segment display
Describes the meanings of indications shown on the 7-segment display for diagnostics.
Detailed error analysis
Explains how errors are output in stages and how to perform detailed analysis.
Field evaluation monitor
Describes using the field evaluation monitor for analyzing field infringements and output behavior.
Field evaluation logging
Explains using field evaluation logging for diagnostics and process optimization.
SICK Support
Guides users on contacting SICK Support for unresolved errors and provides advice before calling.
Technical specifications
Data sheet LMS1xx/LMC1xx laser measurement sensor
Presents a comprehensive data sheet covering functional data, measuring errors, and ranges.
Operating range diagrams
Illustrates the operating range of different LMS1xx models under various conditions.
Dimensional drawings
Provides detailed dimension drawings for LMS1xx/LMC1xx models.
Dimensional drawing LMS11x/LMS13x/LMS14x/LMS15x/LMS182/LMC13x
Shows dimension drawings for LMS11x, LMS13x, LMS14x, LMS15x, LMS182, LMC13x.
Dimensional drawings mounting kits
Displays dimension drawings for various mounting kits available for the LMS1xx.
Dimensional drawings weather protection hoods
Provides dimension drawings for weather protection hoods for the LMS1xx.
Annex
Ordering information
Directs users to the web page for ordering information on LMS1xx and accessories.
Consumables
Lists available consumables, such as lens cloths and cleaning agents.
EU declaration of conformity
Informs users where to find the EU declaration of conformity for LMS1xx variants.
Glossary
Provides definitions for key terms and acronyms used in the manual.
Abbreviations
Lists abbreviations used throughout the manual with their full meanings.
Figures
Provides a list of all figures within the document with their corresponding page numbers.
Tables
Lists all tables within the document with their corresponding page numbers.

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