Technogym Recline 700 Service Maintenance Manual
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Technogym Recline 700 Service Maintenance Manual

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  • Page 1 & ERVICE MAINTENANCE MANUAL . 2.4...
  • Page 3 The information contained in this document is subject to change without notice. Technogym does not guarantee this documentation in any way. Technogym shall not be held responsible for any errors contained in this manual and declines all liability for accidents or damages resulting from the supply, characteristics or use of this manual.

  • Page 5: Table Of Contents

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 Contents 1. GENERAL NOTICES............................1.1 1.1. I ..............................1.1 NTRODUCTION 1.2. R ............................1.1 ECOMMENDATIONS 1.3. G ...................... 1.2 ENERAL RULES FOR REPAIR PROCEDURES 2. TECHNICAL CHARACTERISTICS........................2.1 2.1. P ............................... 2.1 RODUCT CODES 2.2.
  • Page 6 RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 4. ACCESSORIES ..............................4.1 4.1. C ........................4.1 ARDIO THEATER CONNECTION 4.2. PC ..........................4.1 LINK FOR PROGRAMMING 4.3. C ........... 4.2 ABLE FOR EXCHANGING CHANNEL TUNING DATA BETWEEN TWO MACHINES 4.4.
  • Page 7 RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 7.3.2. 700iE Touch screen Wellness TV version ..................7.14 7.3.3. 500i and 500i SP versions........................7.15 7.4. D ......................7.16 ISASSEMBLING THE CARDIO RECEIVER 7.5. D ........................7.19 ISASSEMBLING THE HANDLEBAR 7.6. D .....................
  • Page 8 RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 9.2.14. Enable custom messages ........................9.11 9.2.15. Resetting parameters to default values ....................9.12 9.2.16. Format P&P............................9.12 9.2.17. SN ...............................9.12 9.3. S ........................9.13 ERVICE MENU CONFIGURATION 9.3.1. Time and date.............................9.14 9.3.1.1. Hour ....................................9.15 9.3.1.2.
  • Page 9 RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 10.3.7. Checking the display ..........................10.3 10.3.8. Checking the wiring and connections ....................10.4 11. APPENDIX................................11.1 11.1. U SW ............................11.1 PDATING THE 11.2. H – ...................... 11.2 ARDWARE SOFTWARE COMPATIBILITY 11.2.1. 500i and 500i SP models........................11.2 11.2.2.
  • Page 10 RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 Page intentionally left blank Page vi...

  • Page 11: General Notices

    1. GENERAL NOTICES 1.1. INTRODUCTION This document is reserved for Technogym Service technicians, and is intended to provide authorized personnel with the necessary information to correctly carry out repairs and maintenance. A thorough knowledge of the technical information contained in this manual is essential for completing the professional training of the operator.

  • Page 12: General Rules For Repair Procedures

    . Always mark any parts or positions which may be confused with each other at the time of reassembly. 2. Use original Technogym spare parts and lubricants of the recommended brands. . Use special tools where specified. Consult the Tec hnical Newsletters, which may contain more up-to-date information on adjustments and maintenance than those contained in this manual.

  • Page 13: Technical Characteristics

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 2. TECHNICAL CHARACTERISTICS 2.1. PRODUCT CODES The machine codes take into account all the possible variants and options available for the products. The machine code, which does not include the Serial Number, consists of 16 alphanumeric characters arranged as follows: Characters description key to values...
  • Page 14 RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 Characters description key to values IT = Italian DE = German FR = French US = American English 14,15 Language NL = Dutch BR = Portuguese JP = Japanese UK = British English ES = Spanish I = Italy E = standard international...

  • Page 15: Available Versions

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 2.2. AVAILABLE VERSIONS There machine is available in 2 versions: • Recline 500: mains operated machine; • Recline 500SP: self-powered machine; • Recline 700: mains operated machine; • Recline 700SP: self-powered machine;...

  • Page 16: Product Characteristics

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 2.3. PRODUCT CHARACTERISTICS ERSION – 700 30-500 Watt 40-500 Watt 30-500 Watt 40-500 Watt Power Hand sensor Touch sensor CSafe Cardio receiver Quick start Goal Quick start 6 profiles Training programs Goal Training Zone Weight Loss...

  • Page 17: Electrical Characteristics

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 2.5. ELECTRICAL CHARACTERISTICS ERSION - 700 Mains voltage 90 - 260 VAC 50 - 60 Hz Frequency Consumption 50 VA Fuses F 3.15 A 2.6. AMBIENT SPECIFICATIONS Operating from 5° to 35° C Temperature Storage from -10°...

  • Page 18: Wiring Diagram

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 2.8. WIRING DIAGRAM 2.8.1. MODEL 2.8.1.1. Powered version RECEIVER CSAFE BOARD CBQ-28 CBQ-13 386 BOARD DISPLAY BOARD CBQ-32 KEYBOARD BOARD DISPLAY CB-4 CB-3 POWER BRAKE ENTRY CB-0 BRAKE CB-51 BOARD MODULE SPEED Patch conn.

  • Page 19: Cordless Version

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 2.8.1.2. Cordless version RECEIVER CBQ-28 CSAFE BOARD CBQ-13 386 BOARD DISPLAY BOARD CBQ-32 KEYBOARD BOARD DISPLAY CB-4 CB-3 BRAKE BATTERY CB-52 CB-51 BRAKE BOARD Patch Patch SPEED conn. conn. SENSOR ALTERNATOR BATTERY CHARGER INPUT Page 2.7...

  • Page 20: Model - Arm Board

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 2.8.2. – ARM MODEL BOARD 2.8.2.1. Powered version RECEIVER CSAFE BOARD CU83 CBQ-13 DISPLAY BOARD ARM CBQ-32 KEYBOARD READER DISPLAY CB-4 CB-3 POWER BRAKE ENTRY CB-0 CB-51 BRAKE BOARD MODULE SPEED Patch SENSOR conn.

  • Page 21: Cordless Version

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 2.8.2.2. Cordless version RECEIVER CU83 CSAFE BOARD CBQ-13 DISPLAY BOARD ARM CBQ-32 KEYBOARD READER DISPLAY CB-4 CB-3 BRAKE BATTERY CB-52 CB-51 BRAKE BOARD Patch Patch SPEED conn. conn. SENSOR ALTERNATOR BATTERY CHARGER INPUT Page 2.9...

  • Page 22: Model

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 2.8.3. MODEL 2.8.3.1. Powered version RECEIVER RIGHT CSAFE SENSOR BOARD HAND CBQ-28 SENSOR CB-30 CBQ-13 BOARD FLEX CABLE LEFT SENSOR CBQ-25-1-R1 CNY-1 CNX-1 BOARD RIGHT 386 BOARD CNY-2 CNX-2 RIGHT RIGHT CBQ-26-R3 CBQ-26-R1 TOUCH SENSOR...

  • Page 23: Cordless Version

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 2.8.3.2. Cordless version RECEIVER RIGHT CSAFE SENSOR BARD HAND CBQ-28 SENSOR CB-30 CBQ-13 BOARD FLEX CABLE LEFT SENSOR CBQ-25-1-R1 CNY-1 CNX-1 BOARD RIGHT 386 BOARD CNY-2 CNX-2 RIGHT RIGHT CBQ-26-R3 CBQ-26-R1 TOUCH SENSOR CNY-3 CNX-3...

  • Page 24: Model - Arm Board

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 2.8.4. – ARM MODEL BOARD 2.8.4.1. Powered version RECEIVER RIGHT CSAFE SENSOR BOARD HAND CU83 SENSOR CB-30 CBQ-13 BOARD FLEX CABLE LEFT SENSOR CBQ-25-1-R1 CNY-1 CNX-1 READER RIGHT DISPLAY BOARD ARM CNY-2 CNX-2 RIGHT...

  • Page 25: Cordless Version

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 2.8.4.2. Cordless version RECEIVER RIGHT CSAFE SENSOR BARD HAND CU83 SENSOR CB-30 CBQ-13 BOARD FLEX CABLE LEFT SENSOR CBQ-25-1-R1 CNY-1 CNX-1 READER RIGHT DISPLAY BOARD ARM CNX-2 CNY-2 RIGHT RIGHT CBQ-26-R3 CBQ-26-R1 TOUCH SENSOR CNY-3...

  • Page 26: Wellness Tv Version

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 2.8.5. ELLNESS VERSION 2.8.5.1. NCB Touch screen version Antenna CONNECTORS inlet PANEL AUX INPUT BOARD DISPLAY CSAFE BOARD CB-9 CB-18 BOARD BOARD CBQ-13 CBQ-32 RIGHT SENSOR RECEIVER HAND SENSOR CB-30 CBQ-28 CN11 BOARD TUNER...

  • Page 27: Ub Touch Screen Version

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 2.8.5.2. UB Touch screen version Antenna CONNECTORS CSAFE intel S-Video CVBS Left Right PANEL AUX INPUT BOARD CB-18 DISPLAY BOARD CU124 CU99 BOARD CB-9 RECEIVER CBQ-32 RIGHT CU83 SENSOR HAND SENSOR CB-30 BOARD FLEX CABLE...

  • Page 28: Cables

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 2.9. CABLES CB-0: High voltage cable Power entry module – Brake board Power entry Signal Color Brake board module Line White Neutral Black Earth Green CB-3: Cable connecting upper and lower assemblies Brake board –...
  • Page 29 RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 CB-9: Inlet DVD video cable Connectors board – AUX input board Connectors Signal Color AUX input board board Color Left audio IN White Shield Right audio IN Shield Video IN Yellow Shield Commutation White...
  • Page 30 RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 CB-52: Alternator cable Brake board – Alternator – Battery – Inlet for battery charging Brake board Signal Color Alternator Battery Battery charging inlet V+ voltage from Faston alternator V- voltage from Black Faston alternator...
  • Page 31 RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 CBQ-26-R2: Touch sensor cable – Hand sensor Patch connectors - Patch connectors Patch connector Signal Color Patch connector CNY-1 CNY-2 CNY-3 CNX-1 CNX-2 CNX-3 Out pulse Flat cable Power supply+5 Vdc Flat cable Reference Flat cable...
  • Page 32 RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 CV-302: LCD inverter power supply cable Display board – LCD Inverter CPU board Signal Color LCD Inverter Black Supply voltage +3.3 Vdc Black Black Supply voltage +12 Vdc Orange FLEX CABLE: Hand sensor board cable Hand sensor board –...

  • Page 33: Principles Of Operation

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 3. PRINCIPLES OF OPERATION 3.1. BLOCK DIAGRAM The machine block diagram is illustrated in the figure below: Antenna inlet (W TV only) CONNECTORS PANEL DISPLAY CSAFE BOARD RIGHT CARDIO SENSORS RECEIVER HAND SENSOR DISPLAY BOARD...

  • Page 34: Display Boards

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 3.1.1. ISPLAY BOARDS 3.1.1.1. 500i and 500i SP models The display comprises the following circuit boards: • 386 B OARD This is the circuit board which comprises the CPU, a 386 microprocessor, its logic circuits and a FLASH EPROM containing the operating program for the machine.

  • Page 35: Arm And 500I Sp Arm Models

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 3.1.1.2. 500i ARM and 500i SP ARM models The display comprises the following circuit boards: • DISPLAY BOARD This is the heart of the display: this is the circuit board which comprises the CPU, an ARM microprocessor, its logic circuits and a FLASH EPROM containing the operating program for the machine moreover, acts as the interconnection hub for all the components of the display and serves as the point of connection with the electrical box.

  • Page 36: Arm And 700I Sp Arm Models

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 > distributes to the display the voltages received from the brake board; > exchanges, via the RS-485 serial link to the brake board, the commands for controlling the brake; > controls the LEDs and the 7-segment displays which provide feedback about the exercise session.

  • Page 37: 700Ie Version (Wellness

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 if ON the +5 Vdc power supply from the LED1 yellow Brake board correctly reaches the board. if ON the +12 Vdc power supply from the LED2 green Brake board correctly reaches the board. 3.1.1.5.

  • Page 38: 700Ie Ub Version (Wellness

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 • CPU B OARD This is the heart of the display: it is the circuit board which incorporates the CPU, a microprocessor, its control logic, the FLASH EPROM containing the operating program of the machine, and the tuner for the audio and video channels.
  • Page 39 RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 > Acts as the interconnection hub for all the components of the display, and serves as the point of connection with the brake board. It includes connectors for the following: Cardio receiver; Hand sensor board;...

  • Page 40: Csafe Board

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 • EADPHONE JACK The machine display has two jacks for connecting headphones. The two jacks are connected in parallel to a stereo output of the CPU board. In addition to the audio signals, the connector also includes a sense signal for routing the output to either the headphones or external speakers, if the latter are installed.

  • Page 41: Brake

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 - commands determining the resistance that is required of the brake; - brake error messages; - the commands for modifying the circuit board configuration parameters; - the commands for viewing the errors logged by the circuit board. •...

  • Page 42: Alternator

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 3.1.11. A LTERNATOR Only for 500i SP and 700i SP versions. The alternator consists of a stator winding whose rotor is put into rotation by the movement of the edals, generating the voltage necessary for the machine’s operation. Depending on the rate of pedaling and the resulting speed of rotation, it generates an alternating voltage which ranges from approximately 15-17 VAC at about 30-35 RPM to over 40 VAC for higher pedaling speeds.

  • Page 43: Brake Control

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 3.2. BRAKE CONTROL 3.2.1. ECHANICS The movement of the pedals puts the brake into rotation by means of a belt. The speed sensor (only on mains operated models) attached to the frame detects the heads of the screws which secure the disk to the flywheel, and generates a signal proportional to the speed.
  • Page 44 RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 When the brake interface board receives the signal to generate resistance, the green LED illuminates. The electromagnetic field produced by the winding and the rotation of the disk will induce eddy currents in the disk itself, giving rise to a force which tends to brake its motion.

  • Page 45: The Signals Involved

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 brake bo rd interrupts the supply of cur rent to the brake and sends an error message to the display board which displays the “THE EQUIPMENT IS BLOCKED” message. 3.2.3. HE SIG NALS INVOLVED machine uses the following control signals: •...
  • Page 46 RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 Page intentionally left blank Page 3.14...

  • Page 47: Accessories

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 4. ACCESSORIES 4.1. CARDIO THEATER CONNECTION The machine can be connected to the CardioTheater by means of the RJ45 connector on the CSafe board. The CardioTheater unit must be provided with a power cable having the following pin-out: RJ45 Connector Signal +5 Vdc Ground...
  • Page 48 RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 When programming the machine sometimes it is necessary to fit plug into the free RJ-45 port on the back of the display, to avoid any type of interference during the operation. The wiring diagram of the RJ-45 plug is as follows: Programming cable and plug can be ordered using the code H0002534AA.

  • Page 49: Monitor Plug For Csafe Port

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 4.4. MONITOR PLUG FOR CSAFE PORT When the plug code 0WC00639AA is fitted into any one of the CSafe ports on the machine, the corresponding LED should illuminate to indicate the presence of the 5 Vdc supply on the port. During the CSafe port test function, the plug connects the transmit channel directly to the receive channel, thereby producing a positive test outcome if the port is functioning correctly.

  • Page 50: Wellness Tv Upgrade Kit

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 4.5. WELLNESS TV UPGRADE KIT There are upgrade kits available for converting Excite machines from the version with traditional LED display to the version with Wellness TV display. The kit also includes all the cables and connectors required for the input of the antenna signal.

  • Page 51: Installation Procedure

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 4.5.1. NSTALLATION PROCEDURE NOTE: It is always advisable, in any case, to upgrade the brake interface board to the latest SW version. The upgrade kit consists of: (1) External connector board cover plate (cod.
  • Page 52 RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 1. Turn off the machine and unplug the mains lead from the wall outlet. 2. Back off the 4 screws a using a Phillips screwdriver. Figure 4.5-2 3. Unplug the connectors indicated in the figure.
  • Page 53 RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 7. On the right side, back off the 7 screws c using a 4-mm he x T-wrench. . Position the right pedal at the top and remove the right guard. This operation may be awkward. If in difficulty, perform standard...
  • Page 54 RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 16. Turn the machine over on the left side. 17. Back off the 4 screws d using a Phillips screwdriver. 18. Remove the cover e. Figure 4.5-6 Remove c onnector plate f from the front platform.
  • Page 55 RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 23. Plug the lower end of cable 8 (CB-18) into union connector 7, previously assembled on connector plate 6. 24. Fix CSafe connector g, if present, to connector plate 6. 25. Snap connector plate 6 into its seat on the platform.
  • Page 56 RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 34. Remove cover plate h, backing off the 4 screws i using a Phillips screwdriver. Figure 4.5-11 Insert external connector board 2 along the special guides on cover plate 1, in such a way that the connectors on the board match up with the holes on the cover plate.
  • Page 57 RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 41. Assemble the covering removed previously in step 30 onto the WTV display, and secure using the 3 screws l. 42. Connect the following cables to the WTV display: • Cable 8 (CB-18) on connector J1 of the connector board.
  • Page 58 RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 Page intentionally left blank Page 4.12...

  • Page 59: Installation Instructions

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 5. INSTALLATION INSTRUCTIONS 5.1. SPECIFICATIONS AND REQUIREMENTS For correct machine installation, make sure that: 1. The machine is installed on a level surface that is free of vibrations and has sufficient carrying capacity for the combined weight of the machine and user.

  • Page 60: Installation

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 5.3. INSTALLATION To correctly install the machine, proceed as follows: 1. Ensure that the specifications and requirements for installation have been met (see paragraph 5.1. “Specifications and requirements”). 2. Position the machine as specified above, on a level surface that is free of vibrations and has sufficient carrying capacity for the combined weight of the machine and user.

  • Page 61: Troubleshooting

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 6. TROUBLESHOOTING The troubleshooting procedures are shown in the form of flow charts. In order to facilitate consultation, the following standard box shapes are used. This type of box is the START point of the troubleshooting procedure. It typically contains a description of the problem or malfunction.

  • Page 62: Service Troubleshooting Menu

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 6.1. SERVICE TROUBLESHOOTING MENU The configuration procedure is invoked when the machine is in standby mode, using a different procedure for the 500 and 700 models. • Accessing configuration of 500 models Simultaneously press the ENTER, ↑, CLEAR keys.

  • Page 63: Automatic Test

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 TROUBLESHOOTING AUTOMATIC TEST MANUAL TEST MAN.KEYBOARD I2C Devices Test TEST LED Test TGS COM Test SERIAL PORTS Low Kit COM Test TEST CSafe COM Test To scroll through the list of available functions, press the + or – effort level keys to display the next or the preceding item;...

  • Page 64: Manual Test

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 There is no message displayed concerning the outcome of this test, which must therefore be checked visually. 6.1.1.3. Serial Ports Test The serial ports test checks the communications on the following interface ports: •...

  • Page 65: The Display Fails To Illuminate

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 6.2. THE DISPLAY FAILS TO ILLUMINATE This error occurs when the power supply voltage does not reach the upper assembly. This may also be due to a short circuit on the brake winding, which interrupts the output voltage of the brake board, causing the upper assembly to switch off.
  • Page 66 RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 Does the mains v oltage reach the input to the Replace cable CB-0 brake board? Are the DC v oltages at the Replace the brake output of the brake board board correct? Are the DC v oltages at the Replace the display...

  • Page 67: Sp And 700I Sp Models

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 6.2.2. MODELS THE DISPLAY DOES NOT ILLUMINATE Correct operation: af ter 30 seconds without Is the user pedaling? pedaling the machine switches of f Is there a v oltage at the Replace the alternator output of the alternator? Is there a v oltage at the...
  • Page 68 RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 To speed up the troubleshooting procedure, check the state of the power indicator LEDs on the various circuit boards. Place the tester probes across the ends of the cable from the alternator. The measured voltage should be approximately 15-17 VDC at a speed of about 30 RPM.
  • Page 69 RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 6.2.3. ELLNESS MODELS THE DISPLAY DOES NOT ILLUMINATE Does the wall outlet supply the Plug the machine into a working electrical outlet correct v oltage? Is the mains lead OK? Replace the mains lead Replace the f uses Are the f uses OK? Is the v oltage at the...
  • Page 70 RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 Does the mains v oltage reach the input to the Replace cable CB-0 brake board? Are the DC v oltages at the output of the brake board Replace Brake board correct? Are the DC v oltages correct at the input to: - the connector board?
  • Page 71 RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 Are the AC v oltages at the output to the LCD inv erter Replace LCD inv erter correct? Is the LCD neon lamp on? Replace LCD Check the connection or try to replace the cable between CPU board and Cable damage TTL board.
  • Page 72 RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 Using a tester, check that all the output volt ages on connector CN1 of the brake board are correct, referring to paragraph 2.9. “Cables”. As for step (3) but on connector CN16 on the connector board. As for step (3) but on connector CN5 on the CPU board.

  • Page 73: No Audio Sound

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 6.3. NO AUDIO SOUND This error can be due to incorrect machine configuration, or to problems with the audio signal. NO AUDIO SOUND Correctly conf igure the Is the TV standard correctly "TV Standard"...

  • Page 74: N Otv Picture

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 6.4. NO TV PICTURE Check that the machine is connected to an antenna signal his error can be due to incorrect machine configuration, or to problems with the antenna signal. NO TV PICTURE Is the antenna cable properly Connect the cable connected to the connector...
  • Page 75 RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 Check that the antenna cable is correctly connected to connector J1 on the connector board. “ Carry out the co nfiguration procedure described in paragraph 9.3.11. TV Standard (700iE version only)”. For models with European electronics, unplug the antenna cable from the connector board and plug it into the tuner;...

  • Page 76: The Radio Does Not Play

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 6.5. THE RADIO DOES NOT PLAY The radio signal can only be acquired from an analog antenna signal. If the machine is connected to a digital source it will be impossible to use the radio function. his error can be due to an incorrect machine configuration, or to problems with the antenna signal.
  • Page 77 RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 After disconnecting the splitter from the tuner, procure a female RC connector and a copper wire about 1.5 m long. Connect the copper wire to the tuner through the RC connector, so that it serves as an antenna.

  • Page 78: The Equipment Is Blocked" Message On The Display

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 6.6. “THE EQUIPMENT IS BLOCKED” MESSAGE ON THE DISPLAY This error message can be caused by: • loss of communication between the lower and upper assemblies; • the brake board has detected an error condition, causing it to generate an alarm and store the error code in memory.

  • Page 79: Error Detected By Brake Board

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 6.7. ERROR DETECTED BY BRAKE BOARD When the brake board detects an error, it stops and interrupts the power supply to the brake winding, and an error code identifying the fault condition is saved in the error history log. When this error is received by the display board, it halts the exercise and shows the “THE EQUIPMENT IS BLOCKED”...
  • Page 80 RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 This error is caused by drops in the voltage output by the power supply section of the brake board, as a result of defective components. If the error persists or recurs frequently, replace the brake board.

  • Page 81: There Is No Resistance

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 6.8. THERE IS NO RESISTANCE The machine will not produce resistance if: • the display board does not receive a speed signal; • the brake board does not generate current; • the brake is defective. THERE IS NO RESISTANCE Carry out the "RPM...

  • Page 82: The Resistance Is Incorrect

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 6.9. THE RESISTANCE IS INCORRECT The machine will produce an incorrect resistance if: • the mechanics are not in perfect condition; • the speed measurement is incorrect; • the brake board is defective; •...
  • Page 83 RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 Check that the mechanical system, consisting of the pedals, belt and brake, moves smoothly and without unusually high friction or resistance. Refer to paragraph 9.3.4. “Errors log”. Measure the voltage supplied by the brake board to the winding. In constant power mode (custom –...

  • Page 84: The Speed Signal Is Incorrect

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 6.10. THE SPEED SIGNAL IS INCORRECT The speed signal is incorrect if: • The brake disk is incorrectly fixed to the flywheel; • The speed sensor is defective; • The brake board is defective. THE SPEED IS INCORRECT Is the brake disk correctly f ixed...
  • Page 85 RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Check that the 6 screws fixing the disk brake to the flywheel are all locked down. The speed sensor detects the heads of these screws.

  • Page 86: The Machine Does Not Read The Tgs

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 6.11. THE MACHINE DOES NOT READ THE TGS The machine displays this error if the TGS reader is not working properly, or if it is not supplied by the display board. THE MACHINE DOES NOT READ THE TGS Does the supply v oltage...
  • Page 87 RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 Place the tester probes across pins 1 and 3 of connector CN1 of the TGS reader. The measured value should be +12 Vdc. As for step (1) but across pins 1 and 9 of connector CN7 on the display board. Use the serial communications test described in paragraph 6.1.1.3 “Serial Ports Test”.

  • Page 88: There Is No Heart Rate Signal

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 6.12. THERE IS NO HEART RATE SIGNAL .12.1. R ICEVITORE TELEMETRICO The machine displays this error if: 1. electromagnetic noise saturate the HR receiver which does not display any value due to a specific SW filter which cut every signal, greater than 220 bpm;...

  • Page 89: Hand Sensor

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 6.12.2. H AND SENSOR The m achine displays this error if the HS interface board is not working, or if it is not supplied by the d play board. THERE IS NO HR SIGNAL Check the earth connection of the machine...
  • Page 90 RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 Place the tester probes across pins 2 and 1 of connector J3 on the HS inter face board. The measured value should be +5 Vdc. As for step (2) but across pins 1 and 6 of connector CN4 on the display board. Check the connection between the FLEX CABLE, CBQ-25-1-R1 and CBQ-26-R2 cables.

  • Page 91: The Telemetric Hr Signal Is Incorrect

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 6.13. THE TELEMETRIC HR SIGNAL IS INCORRECT The machine displays this error if the receiver is disturbed by sources of electromagnetic noise. THE TELEMETRIC HR SIGNAL IS INCORRECT Check the earth connection of the machine Reposition the machines Are the machines correctly...
  • Page 92 RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 Use a correctly Is the transmitter in good f unctioning transmitter working order? Is the transmitter alway s within Reposition the transmitter Replace the receiv er the 80 cm range f rom the receiv er within range Follo w the procedure step by step to correctly diagnose the problem.
  • Page 93 RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 For machine positioning layouts different from those indicated above, use the following diagram as a reference. Receiver where: 1. The distances are in centimeters. 2. The smaller number indi cates the maximum locking d istance for signal reception at the start of the exercise.
  • Page 94 RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 Page intentionally left blank Page 6.34...

  • Page 95: Disassembly Of Components

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 7. DISASSEMBLY OF COMPONENTS 7.1. DISASSEMBLING THE DISPLAY 7.1.1. SP LED I AND VERSIONS 1. Turn off the machine and unplug the mains lead from the wall outlet (only for the 700i models).
  • Page 96 RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 7.1.2. ELLNESS VERSION Turn off the machine and unplug the m ains lead from the wall outlet. 2. Back off the 4 screws a using a medium Phillips screwdriver. Figure 7.1-4 Unplug the connectors indicated in the figur at left.
  • Page 97 RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 7.1.3. SP LED I AND VERSIONS 1. Turn off the machine and unplug the mains lead from the wall outlet (only for the 500i models). 2. Back off the 4 screws a using a medium Phillips screwdriver.

  • Page 98: Disassembling The Circuit Boards On The Display

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 7.2. DISASSEMBLING THE CIRCUIT BOARDS ON THE DISPLAY 7.2.1. SP LED I AND VERSIONS Carry out the procedure described in paragraph 7.1. “Disassembling the display”. Th n place the displ ay on a work bench. It is no possible to disassem ble its circuit boards: •...

  • Page 99: Ncb Models

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 7.2.2. OUCH SCREEN ELLNESS VERSION 7.2.2.1. NCB models Carry out the procedure described in paragraph 7.1. “Disassembling the display”. Then place the display on a work bench. It is now possible to disassemble its circuit boards: •...
  • Page 100 RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 1. Unplug the connectors indicated in the figure. 2. Back off the two screws h securing the board to the plate of the display. 3. Remove the LCD inverter. Figure 7.2-7 Connector boar d c: 1.
  • Page 101 RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 Touch screen interface board e: 1. Unplug the cables on connectors CN1 and CN5, indicated in the figure, coming from the touch screen and CPU respectively. 2. Back off the screws o using a small Phillips screwdriver.

  • Page 102: Ub Models

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 7.2.2.2. UB models Carry out the procedure described in paragraph .1. “Disassembling the display”. Th n place the display on a work bench. It is no possible to disasse mble its circuit boards: •...
  • Page 103 RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 CPU Board b: 1. Disassemble the connector board. 2. Unplug the cables indicated in the figure, coming from the TTL board, LCD inverter and headphone jack. To unplug the cable from the TTL board, open the connector on the CPU as shown in the close-up at the top left, and remove the cable.
  • Page 104 RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 7. Back off the 10 screws r using a small Phillips screwdriver. 8. Remove the touch screen protection plate. Figure 7.2-19 9. Shift on one side, the touch screen s paying attention to its cable.
  • Page 105 RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 To remove the hand sensor board: 1. Unplug the 2 connectors indicated in the figure. 2. Release the 3 clips t and remove the hand sensor board. To reassemble the circuit boards and the LCD, carry out the above steps in reverse order.
  • Page 106 RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 7.2.3. I AND VERSIONS Carry out the procedure described in paragraph 7.1. “Disassembling the display”. Th n place the displa y on a work bench. It is now possible to disassemb le its circuit boards: •...

  • Page 107: Disassembling The Keyboard / Touch Screen

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 7.3. DISASSEMBLING THE KEYBOARD / TOUCH SCREEN 7.3.1. SP LED I AND VERSIONS Carry out the procedure described in paragraph 7.1. “Disassembling the display”. 1. Unplug the keyboard connector shown in the figure.
  • Page 108 RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 7.3.2. OUCH SCREEN ELLNESS VERSION Carry out the procedure described in paragraph 7.1. “Disassembling the display”. 1. Unplug the connectors from the touch screen and CSafe board, indicated in the figure. 2.
  • Page 109 RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 7.3.3. I AND VERSIONS arry out the procedure described in paragraph 7.1. “Disassembling the display”. 1. Unplug the keyboard connector indicated in the figure. Figure 7.3-6 h the display placed on a work bench: 2.

  • Page 110: Disassembling The Cardio Receiver

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 7.4. DISASSEMBLING THE CARDIO RECEIVER 1. Back off the 2 screws a using a small Phillips screwdriver. 2. Remove the upper cover b. Figure 7.4-1 3. Back off the 2 screws c using a small Phillips screwdriver.
  • Page 111 RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 To assemble the new receiver: 1. On the HFU receiver, there are the receiving coil f and the connector g. Figure 7.4-4 2. Connect the cable to the cardio receiver and bend the cable on a side of the connector.
  • Page 112 RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 5. Place the cardio receiver into the plastic housing. Figure 7.4-7 Page 7.18...

  • Page 113: Disassembling The Handlebar

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 7.5. DISASSEMBLING THE HANDLEBAR Carry out the operations described in paragraph . “Disassemblin g the cardio receiver” as far as step 4. 1. Back off the 2 screws a using using a 6-m Allen wrench.

  • Page 114: Disassembling The Sensors Touch Sensor

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 7.6. DISASSEMBLING THE SENSORS / TOUCH SENSOR Only for 700i, 700i SP and 700iE models. Turn off the machine and unplug the mains lead from the wall outlet (only for the 700i and 700iE odels).

  • Page 115: Disassembling The Pedals And The Pedal Cranks

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 7.7. DISASSEMBLING THE PEDALS AND THE PEDAL CRANKS 1. Back off the screw a using a 15-mm wrench and remove the pedal. During reassembly, lock down the screws “a” using a torque wrench set for 35 Nm.

  • Page 116: Disassembling The Guards

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 7.8. DISASSEMBLING THE GUARDS Carry out the procedure described in paragraph 7.7. “Disassembling the pedals and the pedal cranks”. 1. Back off the 7 screws a on either side of the machine using a 4-mm Allen wrench.

  • Page 117: Disassembling The Electrical Box

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 7.9. DISASSEMBLING THE ELECTRICAL BOX Carry out the procedure described i n paragraph 7.8. “Disassembling the guards”. 1. Back off the screws a using a medium Phillips screwdriver. 2. Remove the cover from the box. Figure 7.9-1 3.

  • Page 118: Disassembling The Belt

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 7.10. DISASSEMBLING THE BELT Carry out the procedure described in paragraph .8. “Disassembling the guards”. 1. Release the spring a of the belt tensioning mechanism. . Remove the belt from the pulley. To reassemble the belt, follow the disassembly structions in reverse order.

  • Page 119: Disassembling The Pulley

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 7.11. DISASSEMBLING THE PULLEY Carry out the operations described in paragraphs . “Disassemblin g the guards” and 7.10. “Disassembling the belt”. 1. On the left side of the machine, remove the plastic cover a.

  • Page 120: Disassembling The Brake Winding

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 7.12. DISASSEMBLING THE BRAKE WINDING Carry out the operations described in paragraph 7.8. “Disassembling the guards”. 1. Unplug the two Faston connectors a from the winding. 2. Back off the fixing screws b on the machine frame, using a 3-mm Allen wrench.

  • Page 121: Disassembling The Brake Group

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 7.13. DISASSEMBLING THE BRAKE GROUP Carry out the operations described in paragraphs 7.8. “Disassembling guards”, 7.10. Disassembling belt” 7.12. “Disassembling the brake winding”. 1. Remove the snap ring a on the left side of the machine.
  • Page 122 RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 Disassembling the brake pulley c: 6. Unscrew the brake pulley c using a 17-mm wrench, using a 6-mm Allen wrench to hold the shaft in place on the opposite side. To reassemble the brake, carry out the above steps in reverse order.

  • Page 123: Disassembling The Speed Sensor

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 7.14. DISASSEMBLING THE SPEED SENSOR Carry out the operations described in paragraph 7.8. “Disassembling the guards”. 1. Back off the 2 screws a using a small Phillips screwdriver. 2. Remove the speed sensor. 3.

  • Page 124: Disassembling The Platforms With Csafe Board Connectors And Power Entry Module

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 7.15. DISASSEMBLING THE PLATFORMS WITH CSAFE BOARD CONNECTORS AND POWER ENTRY MODULE The front and rear platforms house the following components: • connector of the cable leading to the CSafe board (front platform, on the right in the figure);...
  • Page 125 RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 Disassembling the platforms (this procedure applies for both platforms): 5. To disassemble the platforms, back off the 3 screws d using a 17-mm wrench. To reassemble the platforms and connectors, carry out the above steps in reverse order. During reassembly, lock down the screws “b”...

  • Page 126: Disassembling The Alternator

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 7.16. DISASSEMBLING THE ALTERNATOR Carry out the operations described in paragraph 7.8. “Disassembling the guards”. 1. Remove the belt a. 2. Back off the screw b using a 6-mm Allen wrench, clamping the screw from the opposite side to prevent it rotating.

  • Page 127: Disassembling The Battery

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 7.17. DISASSEMBLING THE BATTERY Carry out the operations described in paragraph . “Disassemb ling the guards”. 1. Unplug the Faston connectors a and remove the battery. To reassemble the battery, carry out the above steps in reverse order.

  • Page 128: Disassembling The Saddle

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 7.18. DISASSEMBLING THE SADDLE Only 500i and 500i SP models 1. On both side, disassemble the 2 pulleys on which the saddle moves, backing off the nut a using a 17-mm wrench and locking down the eccentric pin b using a 24-mm wrench.
  • Page 129 RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 Only 700i, 700i SP and 700iE models 1. Move the saddle into position 8. 2. Protect the equipment frame using a cloth as shown in the figure. Figure 7.18-2 3. On both side, disassemble the 2 pulleys on which the saddle moves, backing off the nut a using a 17-mm wrench and locking down the eccentric pin b using a 24-mm wrench.
  • Page 130 RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 6. Extract the cable up to find the patch connector as shown in the figure. 7. Unplug the connectors d of the touch sensor cables and the connector e of the hand sensor cable.

  • Page 131: Disassembling The Hand Sensor Board

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 7.19. DISASSEMBLING THE HAND SENSOR BOARD Only for 700i, 700i SP and 700iE models. Carry out the operations described in paragraph .18. “Disassembling the saddle”. 1. Place the saddle assembly on a work bench. Back off the t wo screws a using a 3-mm Allen wrench.
  • Page 132 RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 7. Back off the two screws f using a 17-mm wrench. 8. Overturn the selector plate g. Figure 7.19-4 9. Back off the two screws h using a 2.5-mm Allen wrench. Figure 7.19-5 10.

  • Page 133: Disassembling The Saddle Handlebars

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 7.20. DISASSEMBLING THE SADDLE HANDLEBARS arry out the operations described in paragraph 7.19. “Disassembling the hand sensor board”. Unplug the connectors a of the hand sensor and the touch sensors (only for the 700i, 700i SP and 700iE models).
  • Page 134 RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 Page intentionally left blank Page 7.40...

  • Page 135: Adjustments

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 8. ADJUSTMENTS 8.1. BELT TENSION Carry out the operations describe d in paragraph 7.8. “Disassembling the guards”. To adjust the tension of the belt, simply select on of the various positions available for the spring a.

  • Page 136: Belt Tension

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 8.2. BELT TENSION Carry out the procedure describe d in paragraph .8. “Disassembling the guards”. To adjust the belt alignment, pedal and calibrate the eccentric pin position, using a 22-mm wrench, till the belt run in central position of the p ulley (see the square in the picture to side);...

  • Page 137: Speed Sensor Position

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 8.3. SPEED SENSOR POSITION Carry out the operations described in paragraph 7.8. “Disassembling the guards”. 1. Back off the 2 screws a and shift the speed sensor support to the side, so that it is 0.7 mm from the screws on the copper disk.

  • Page 138: Brake Assembly

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 8.4. BRAKE ASSEMBLY arry out the operations described in paragraph 7.8. “Disassembling the guards”. Back off the 2 screws a and shift the brake winding support to the side, so that it is 0.6 mm from the disk.

  • Page 139: Saddle Sliding

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 8.5. SADDLE SLIDING Loose the nut a using a 17-mm wrench. Turn the e ccentric pin b using a 24-mm wrench in such a way tha t the saddle moves smoothly and does not have any play vertically.
  • Page 140 RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 Page intentionally left blank Page 8.6...

  • Page 141: Machine Configuration

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 9. MACHINE CONFIGURATION 9.1. USER MENU CONFIGURATION FOR 700 MODELS The machine configuration procedure is invoked, when the machine is in standby mode, by simultaneously pressing the keys 369, whereas on 700 Wellness TV models the keys 0369 must be pressed one after the other.

  • Page 142: Distance

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 9.1.2. ISTANCE It is possible to choose between EUROPEAN units (kg and km) or IMPERIAL units (pounds and miles). To change the selection, when the display shows the current setting: DISTANCE : xxx Press the +/- GOAL keys to select the desired unit of measurement from the options listed in the table below: ISTANCE...

  • Page 143: Pause Time : Xxx

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 9.1.5. AUSE TIME It is possible to set a maximum pause time for each exercise in seconds, with values ranging from 10 to 999. To change the setting, when the display shows the current maximum time: PAUSE TIME : xxx Press the ENTER key to modify the value: when the current parameter value starts to blink, press the CLEAR key to erase the current value and then use the number keys to enter the desired new...

  • Page 144: Enable Custom Messages

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 HR : xxx Press the +/- GOAL number keys to select the desired option out of those listed in the table below: MODIFIABLE <default> NOT MODIFIABLE Press ENTER to confirm the operation, use the + or – effort level keys to move to the next or preceding parameter.

  • Page 145: Enable Multi-Language Mode

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 9.1.12. E NABLE MULTI LANGUAGE MODE The machine can be configured to allow selection of the language at each session. To change the selection, when the display shows the current setting: LANGUAGE : xxx Press the +/- GOAL number keys to select the desired option out of those listed in the table below: ANGUAGE...

  • Page 146: Standby

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 9.1.16. S TANDBY It is possible, on the Wellness TV models, to set the standby screen. To change the selection, when the display shows the current setting: STANDBY : xxx Press the +/- GOAL number keys to select the desired option out of those listed in the table below: TANDBY <default>...

  • Page 147: User Menu Configuration For 500 Model

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 9.2. USER MENU CONFIGURATION FOR 500 MODEL The machine configuration procedure is invoked, when the machine is in standby mode, by simultaneously pressing the keys ENTER, ↑, CLEAR. The following prompt appears on the LED display: ENTER PASSWORD: To access the procedure, insert the password 2406 and press ENTER to confirm.

  • Page 148: Change Messagges Languages

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 9.2.2. HANGE MESSAGGES LANGUAGES It is also possible to display the custom standby messages in the language selected with the preceding parameter. To extend the language setting to the predefined custom standby messages, when the LED display is showing the current selection: CHANGE MESS.

  • Page 149: Default Age : Xx

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 Press the ENTER key to modify the value: when the current parameter value starts to blink, press the CLEAR key to erase the current value and then enter one digit at a time using the ↑and ↓ keys to change the value and the +/- GOAL keys to scroll to the next character.

  • Page 150: Default Distance

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 Press ENTER to confirm the changes made, and use the + or – effort level keys to move to the next or preceding parameter. The default value of this parameter is 15. 9.2.9.

  • Page 151: Enable Keyboard

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 9.2.12. E NABLE It is possible to enable or disable the use of the TGS reader. To change the selection, when the display shows the current setting: TGS : xxx Press the +/- GOAL keys to select the desired option out of those listed in the table below: ENABLED <default>...

  • Page 152: Resetting Parameters To Default Values

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 9.2.15. R ESETTING PARAMETERS TO DEFAULT VALUES It is possible to reset the user menu parameters to their default values. To select the function, when the display shows: DEFAULT CONFIG. Press ENTER to confirm the operation, use the + or – effort level keys to move to the next or preceding parameter.

  • Page 153: Service Menu Configuration

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 9.3. SERVICE MENU CONFIGURATION The configuration procedure is invoked when the machine is in standby mode, using a different procedure for the 500 and 700 models. • Accessing configuration of 500 models Simultaneously press the ENTER, ↑, CLEAR keys.

  • Page 154: Time And Date

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 TECHNICAL TIME AND LOW KIT CONFIGURATION DATE MENU LOW KIT HIGH KIT PARAM. VERSION OPERATING BOOT DATA VERSION TV STANDARD ERRORS LOG Wellness TV only SCREEN STANDARD SAVER SETTINGS WAITING TIME To scroll through the list of parameters, press the + or –...

  • Page 155: Hour

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 Hours (HH) TIMES AND DATE Minutes (MM) Day (DD) Month (MM) Year (YYYY) SET CLOCK ? 9.3.1.1. Hour This parameter sets the hour of the internal clock. 9.3.1.2. Minutes This parameter sets the minutes of the internal clock. 9.3.1.3.

  • Page 156: Read From Low Kit

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 READ FROM LOW KIT PARAM. LOW KIT ? Par.01 ....... Par.13 WRITE TO LOW KIT ? DEFAULT SETTINGS ? In addition to the 13 configuration parameters, this function also includes the 3 sub-functions described below: 9.3.2.1.

  • Page 157: Configuration Parameters Table

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 9.3.2.4. Config urat ion paramete rs table Display Description Default value parameter Par 01 Transmission ratio Par 02 Coefficient for converting SPM to speed 500 (powered) Par 03 Minimum braking current 0 (self powered) Par 04 Maximum continuous power...

  • Page 158: Read From Low Kit

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 9.3.3.1. Read from low kit To read the parameter values from the low kit memory and view them on the display, scroll using the +/- keys until the display shows: READ FROM LOW KIT ? press ENTER to read the errors from the low kit, and return to the upper menu level by pressing CLEAR for a few seconds.

  • Page 159: Read From Low Kit

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 READ FROM ERRORS LOG LOW KIT ? Error 1 ....... Error 10 RESET ERRORS ? COM.Fault In addition to the error history log, this function also includes the 3 sub-functions described below: 9.3.4.1.

  • Page 160: View Errors

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 9.3.4.4. View Errors For every error generated by the machine, the error history log records the information in the table below: • Counte • Error code • date (dd-mm-y yyy – hh:mm) (NOT present on ARM display board models) •...

  • Page 161: Low Kit Menu

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 9.3.6. OW KIT MENU This fun on directly accesses the firmware of the brake board. To access this menu, when the display shows: LOW KIT MENU press ENTER. This function is struc tured as follows: Low Kit Version LOW KIT MENU Low Kit fault code...

  • Page 162: Screen Saver: Xxx

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 9.3.9. CREEN SAVER This function allows the user to configure the screen saver function for either a “Message” or “Darkness”; choosing the former will activate a scrolling message in full-screen TV mode, while the latter will display a completely dark screen.
  • Page 163 RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 This must be sel te ec d based on th e country where the mach e is insta lled according following table. Multis tanda TV Standard Countries Code Code Albania Australia ustria ahrain elgium...

  • Page 164: Tv Menu Configuration For 700Ie Model

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 9.4. TV MENU CONFIGURATION FOR 700IE MODEL 9.4.1. CHANNEL TUNING To access the TV channel tuning procedure, press the 0369 keys when the machine is in stand by, the keys must be pressed one after the other. The following prompt appears on the LCD display: ENTER PASSWORD: To access the procedure, type in the password 2407 and press ENTER to confirm.
  • Page 165 RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 To tune a channel, use the keypad in the figure below: MANUAL PROCEDURE 1. Select the desired channel using the < and > keys. 2. Select the correct television standard for the country of installation, choosing between all the available options, using the <...

  • Page 166: Wellness Tv Adjustments

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 9.4.2. ELLNESS ADJUSTMENTS The keys in the figure at left can perform certain adjustments on the Wellness TV. In particular, it is possible to: 1. Increase or reduce the brightness of the LCD. 2.

  • Page 167: Radio Menu Configuration For 700Ie Model

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 9.5. RADIO MENU CONFIGURATION FOR 700IE MODEL 9.5.1. ADIO CHANNEL TUNING To access the radio channel tuning procedure, press the 0369 keys when the machine is in stand by, the keys must be pressed one after the other. The following prompt appears on the LCD display: ENTER PASSWORD: To access the procedure, type in the password 2408 and press ENTER to confirm.

  • Page 168: Procedure For Manually Entering Radio Channel Frequencies

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 9.5.1.1. Procedure for manually entering radio channel frequencies 1. Press the START button underneath the "MANUAL SETTING" label. 2. Use the < and > buttons to select the number assigned to the channel whose frequency is being entered.

  • Page 169: Automatic Radio Channel Tuning Procedure

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 9.5.1.2. Automatic radio channel tuning procedure Press the START button underneath the “AUTOMATIC SEARCH” label to initiate automatic scanning of the FM radio band (8 8 – 108 MHz). During this stage, the channels found will be collected in a temporary li sting.

  • Page 170: Transferring The Tuning Data

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 9.6. TRANSFERRING THE TUNING DATA The TV and radio channel tuning data can be transferred from one machine to the other in 2 ways: 9.6.1. SING THE On the already tuned machine: 1.

  • Page 171: Touch Screen Calibration

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 9.7. TOUCH SCREEN CALIBRATION To access the calibration procedure, press the 0369 keys when the machine is in stand by, the keys must be pressed one after the other. The following message appears on the LCD display: ENTER PASSWORD: To access the procedure, type in the password 2409 and press ENTER to confirm.
  • Page 172 RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 Page intentionally left blank Page 9.32...

  • Page 173: Scheduled Maintenance

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 10. SCHEDULED MAINTENANCE To keep the machine in perfect working order and forestall possible problems it is necessary to carry out the scheduled maintenance operations described below. The maintenance operations can essentially be classified according to the frequency with which they need to be performed: •...

  • Page 174: Monthly Maintenance Operations

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 10.2. MONTHLY MAINTENANCE OPERATIONS These operations can be carried out by the machine owner and do not require any special skills. The monthly maintenance operations consist of simple checks on the machine’s operation and state of wear, to ensure its safe and correct functioning.

  • Page 175: Twice-Yearly Maintenance Operations

    10.3. TWICE-YEARLY MAINTENANCE OPERATIONS These operations can only be carried out by a qualified technician specifically trained by Technogym and authorized to carry out machine installation and adjustments, as well as special maintenance operations or repairs which require special knowledge of the machine, its operation, safety systems and working procedures.

  • Page 176: Checking The Wiring And Connections

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 3.8. C HECKING THE WIRING AND CONNECTIONS 1. Check the condition of all the cables: • External conditions; • Possible rusting of the connectors; • Electrical continuity of the individual wires; •...

  • Page 177: Appendix

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 11. APPENDIX 11.1. UPDATING THE SW To update the machine SW it is necessary to change the contents of the FLASH EPROM on the 386 board by means of an external PC connected to the CSAFE port on the machine, situated on the lower part of the display panel.

  • Page 178: Hardware - Software Compatibility

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 11.2. HARDWARE – SOFTWARE COMPATIBILITY 11.2.1. 500 I AND MODELS There aren’t any known incompatibility cases between hardware and software of these models, using the last available SW versions for upper and lower electronic. 11.2.2.

  • Page 179: Connectors Board

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 11.2.3.1. Connectors board There are two different models: Connectors board; Connectors board NCB: The following features visually distinguish it from the old board: • the revision code REV C is screen-printed on the board; •...

  • Page 180: Required Tools

    RECLINE EXCITE: Service & Maintenance Manual - rev. 2.4 11.3. REQUIRED TOOLS The following tools are required for carrying out the various disassembly, adjustment and maintenance action on the machine: • Small Phillips screwdriver; • Medium Phillips screwdriver; • 7-mm wrench; •...
  • Page 182 TECHNOGYM S.p.A. Via G. Perticari, 20 47035 Gambettola (FC) ITALIA Tel.: +39-0547-650638 Fax: +39-0547-650150 e-mail: service@technogym.com 0SM00318AA-UK...

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