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Technogym SELECTION 700 Technical Service Manual
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Technogym SELECTION 700 Technical Service Manual

Technogym SELECTION 700 Technical Service Manual

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SELECTION 700
Technical Service Guide
Line: SELECTION
Equipment Code: MN*C
Document Code: TSG-00229-EN
Rev: 2.0
Date: 05-04-2022

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Summary of Contents for Technogym SELECTION 700

  • Page 1 SELECTION 700 Technical Service Guide Line: SELECTION Equipment Code: MN*C Document Code: TSG-00229-EN Rev: 2.0 Date: 05-04-2022...
  • Page 3 The information in this manual is intended for QUALIFIED TECHNICAL PERSONNEL, who have been specifically trained by TECHNOGYM and are qualified to carry out fine tuning and start-up of the equipment, as well as major maintenance work and repairs, requiring in-depth understanding of the equipment, how it works, its safety devices and maintenance procedures.
  • Page 4 SELECTION 700 Technical Service Guide Rev. 2.0 Blank page Document uncontrolled when printed - 4 -...

  • Page 5: Table Of Contents

    SELECTION 700 Technical Service Guide Rev. 2.0 TABLE OF CONTENTS GENERAL WARNINGS..................11 INTRODUCTION ......................11 USEFUL ADVICE .......................12 GENERAL REGULATIONS REGARDING SERVICE WORK .........12 1.3.1 PERSONAL PROTECTIVE EQUIPMENT ............12 TECHNICAL SPECIFICATIONS ..............13 TECHNICAL CHARACTERISTICS AND OVERALL DIMENSIONS OF THE EQUIP- MENT ..........................13...
  • Page 6 SELECTION 700 Technical Service Guide Rev. 2.0 2.2.14 MNNC- DUAL PECTORAL/REVERSE FLY ............37 2.2.15 MNOC- DUAL ABDUCTOR / ADDUCTOR ............37 ENVIRONMENTAL CHARACTERISTICS ..............37 CONFORMITY WITH STANDARDS AND DIRECTIVES ........38 EQUIPMENT CODING ....................38 SERIAL NUMBER STRUCTURE ................40 POSITION OF STICKERS AND LABELS ON THE EQUIPMENT ......41 2.7.1...
  • Page 7 SELECTION 700 Technical Service Guide Rev. 2.0 MOVING AND INSTALLING THE EQUIPMENT ..........75 INSTALLATION SPECIFICATIONS ................75 LIFTING AND MOVING THE PRODUCT ..............75 TROUBLESHOOTING & CONFIGURATION ..........79 PROCEDURE TO FOLLOW WHEN REPLACING COMPONENTS ......79 THE CABLES ARE NOT TENSIONED CORRECTLY ..........79 THE ECCENTRICS OF THE SEAT ARE NOT POSITIONED CORRECTLY ..79...
  • Page 8 SELECTION 700 Technical Service Guide Rev. 2.0 7.2.9 DISASSEMBLING THE UNLOCKING LEVER ..........109 7.2.10 DISASSEMBLING THE FOOTBOARD .............. 111 7.2.11 DISASSEMBLING THE KNEEREST..............112 7.2.12 DISASSEMBLING THE RIGHT LEVER ............. 113 7.2.13 DISASSEMBLING THE LEVER GROUP ............118 7.2.14 DISASSEMBLE THE FLANGE, THE SPRING AND THE PISTON ....122 PROCEDURES FOR DISASSEMBLY-REASSEMBLY AND REPLACEMENT OF COMPONENTS- MNMC (LEG EXTENSION/CURL) ......127...
  • Page 9 SELECTION 700 Technical Service Guide Rev. 2.0 9.2.3 DISASSEMBLING THE UPPER LEVER ............166 9.2.4 DISASSEMBLING THE CAM AND THE UPPER LEVER ASSEMBLY ....173 9.2.5 DISASSEMBLING THE HANDLE ..............176 9.2.6 DISASSEMBLING THE HEADREST PADDING ..........177 9.2.7 DISASSEMBING THE SEAT PADDING ............178 9.2.8...
  • Page 10 SELECTION 700 Technical Service Guide Rev. 2.0 14.2 REVISION 1.1 ......................223 14.3 REVISION 2.0 ......................223 Document uncontrolled when printed - 10 -...

  • Page 11: General Warnings

    Rev. 2.0 GENERAL WARNINGS 1.1 INTRODUCTION This document has been prepared specifically for Technogym After Sales Service, with the aim of providing authorised personnel with the information for carrying out maintenance and repair op- erations in the correct manner. A thorough understanding of the technical data contained herein is absolutely fundamental in order for the operator to achieve the highest level in professional training.

  • Page 12: Useful Advice

    Rev. 2.0 1.2 USEFUL ADVICE Technogym advises you to plan your technical assistance task in the following way: Carefully assess the impressions reported by the Customer regarding the equipment’s operating faults and ask questions suitable to clarify the signs of the defect.

  • Page 13: Technical Specifications

    SELECTION 700 Technical Service Guide Rev. 2.0 TECHNICAL SPECIFICATIONS 2.1 TECHNICAL CHARACTERISTICS AND OVERALL DIMENSIONS OF THE EQUIPMENT The following tables show the extreme envelope of all the Selection 700 machines: 2.1.1 MNAC- LEG PRESS Fig. 1 Dimensions (LxWxH) Max during exercise...

  • Page 14: Mnbc- Abdominal Crunch

    SELECTION 700 Technical Service Guide Rev. 2.0 Fig. 2 2.1.2 MNBC- ABDOMINAL CRUNCH Fig. 3 Dimensions (LxWxH) Max during exercise 1420x1049x1498 mm 56x41x59 in Weight of the product 196 kg (432 lb) Standard weight stack 60 kg (132 lb) Increased weight stack...

  • Page 15: Mncc- Lower Back

    SELECTION 700 Technical Service Guide Rev. 2.0 Fig. 4 2.1.3 MNCC- LOWER BACK Fig. 5 Dimensions (LxWxH) Stand by Max during exercise 1210x1067x1498 mm 1400x1067x1498 mm 48x42x59 in 55x42x59 in Weight of the product 205 kg (452 lb) Standard weight stack...

  • Page 16: Mndc- Multi Hip

    SELECTION 700 Technical Service Guide Rev. 2.0 Fig. 6 2.1.4 MNDC- MULTI HIP Fig. 7 Dimensions of the assembled machine (LxWxH) Max during exercise 1219x1120x1535 mm For the dimensions of the machine before the in- 48x44x60 in stallation, refer to the packaging dimensions (see the paragraph “2.2.4 MNDC- MULTI HIP”) since...

  • Page 17: Mnec- Shoulder Press

    SELECTION 700 Technical Service Guide Rev. 2.0 Weight of the product 252 kg (556 lb) Standard weight stack 90 kg (198 lb) Increased weight stack 125 kg (276 lb) Maximum user weight 180 kg (397 lb) Tab. 4 Fig. 8 2.1.5 MNEC- SHOULDER PRESS...
  • Page 18 SELECTION 700 Technical Service Guide Rev. 2.0 Dimensions (LxWxH) Max during exercise 1426x859x1498 mm 56x34x59 in Weight of the product 194 kg (428 lb) Standard weight stack 65 kg (143 lb) Increased weight stack 95 kg (209 lb) Maximum user weight 180 kg (397 lb) Tab.

  • Page 19: Mnfc- Chest Press

    SELECTION 700 Technical Service Guide Rev. 2.0 2.1.6 MNFC- CHEST PRESS Fig. 11 Dimensions (LxWxH) Max during exercise 1462x916x1692 mm 58x30x67 in Weight of the product 254 kg (560 lb) Standard weight stack 90 kg (198 lb) Increased weight stack...

  • Page 20: Mngc- Vertical Traction

    SELECTION 700 Technical Service Guide Rev. 2.0 Fig. 12 2.1.7 MNGC- VERTICAL TRACTION Fig. 13 Dimensions (LxWxH) Stand by Max during exercise 1356x987x1865 mm 1454x987x1865 mm 53x40x73 in 57x40x73 in Weight of the product 280 kg (617 lb) Standard weight stack...

  • Page 21: Mnhc- Low Row

    SELECTION 700 Technical Service Guide Rev. 2.0 Increased weight stack 130 kg (260 lb) Maximum user weight 180 kg (397 lb) Tab. 7 Fig. 14 2.1.8 MNHC- LOW ROW Fig. 15 Document uncontrolled when printed - 21 -...
  • Page 22 SELECTION 700 Technical Service Guide Rev. 2.0 Dimensions (LxWxH) Stand by Max during exercise 1213x1067x1498 mm 1305x1067x1498 mm 48x42x59 in 51x42x59 in Weight of the product 225 kg (496 lb) Standard weight stack 90 kg (180 lb) Increased weight stack...

  • Page 23: Mnic- Leg Curl

    SELECTION 700 Technical Service Guide Rev. 2.0 2.1.9 MNIC- LEG CURL Fig. 17 Dimensions (LxWxH) Stand by Max during exercise 1276x1072x1498 mm 1410x1072x1498 mm 50x42x59 in 55x42x59 in Weight of the product 273 kg (602 lb) Standard weight stack 80 kg (176 lb)

  • Page 24: Mnjc- Leg Extension

    SELECTION 700 Technical Service Guide Rev. 2.0 Fig. 18 2.1.10 MNJC- LEG EXTENSION Fig. 19 Dimensions (LxWxH) Stand by Max during exercise 1302x1067x1498 mm 1520x1067x1498 mm 51x42x59 in 60x42x59 in Document uncontrolled when printed - 24 -...

  • Page 25: Mnkc- Delts Machine

    SELECTION 700 Technical Service Guide Rev. 2.0 Weight of the product 263 kg (580 lb) Standard weight stack 80 kg (176 lb) Increased weight stack 125 kg (276 lb) Maximum user weight 180 kg (397 lb) Tab. 10 Fig. 20 2.1.11...
  • Page 26 SELECTION 700 Technical Service Guide Rev. 2.0 Dimensions (LxWxH) Stand by Max during exercise 1188x1180x1498 mm 1188x1460x1498 mm 47x46x59 in 47x57x59 in Weight of the product 254 kg (560 lb) Standard weight stack 65 kg (143 lb) Increased weight stack...

  • Page 27: Mnlc- Lat Machine

    SELECTION 700 Technical Service Guide Rev. 2.0 2.1.12 MNLC- LAT MACHINE Fig. 23 Dimensions (LxWxH) Max during exercise 1243x1201x2280 mm 49x48x90 in Weight of the product 190 kg (419 lb) Standard weight stack 90 kg (198 lb) Increased weight stack...

  • Page 28: Mnmc- Dual Leg Extension/Curl

    SELECTION 700 Technical Service Guide Rev. 2.0 Fig. 24 2.1.13 MNMC- DUAL LEG EXTENSION/CURL Fig. 25 Dimensions (LxWxH) Max during exercise 1520x1148x1498 mm 60x45x59 in Document uncontrolled when printed - 28 -...

  • Page 29: Mnnc- Dual Pectoral/Reverse Fly

    SELECTION 700 Technical Service Guide Rev. 2.0 Weight of the product 235 kg (518 lb) Standard weight stack 60 kg (132 lb) Increased weight stack 75 kg (165 lb) Maximum user weight 180 kg (397 lb) Tab. 13 Fig. 26 2.1.14...
  • Page 30 SELECTION 700 Technical Service Guide Rev. 2.0 Dimensions (LxWxH) Max during exercise 1500x1950x1991 mm 59x77x78 in Weight of the product 300 kg (661 lb) Standard weight stack 100 kg (220 lb) Increased weight stack 130 kg (287 lb) Maximum user weight 180 kg (397 lb) Tab.

  • Page 31: Mnoc- Dual Abductor / Adductor

    SELECTION 700 Technical Service Guide Rev. 2.0 2.1.15 MNOC- DUAL ABDUCTOR / ADDUCTOR Fig. 29 Dimensions (LxWxH) Stand by Max during exercise 1596x900x1498 mm 1596x1500x1498 mm 63x35x59 in 63x59x59 in Weight of the product 198 kg (437 lb) Standard weight stack...

  • Page 32: Overall Dimensions And Weight Of Packaging

    The equipment is completely assembled except for MULTI HIP (MNDC) in which the handle and footrest must be assembled during installation. The dimensions of the Italy/Europe packaging represent the minimum envelope of the ma- chine according to the shipping methods established by Technogym and defined above. 2.2.1 MNAC- LEG PRESS ITALY/EUROPE PACKAGING...

  • Page 33: Mnbc- Abdominal Crunch

    SELECTION 700 Technical Service Guide Rev. 2.0 OVERSEAS PACKAGING Length Height Width Weight Net_Weight 2130 mm 1960 mm 1300 mm 614 kg 581 kg Tab. 17 2.2.2 MNBC- ABDOMINAL CRUNCH ITALY/EUROPE PACKAGING Length Height Width Weight Net_Weight 1330 mm 1650 mm...

  • Page 34: Mnec- Shoulder Press

    SELECTION 700 Technical Service Guide Rev. 2.0 OVERSEAS PACKAGING Length Height Width Weight Net_Weight 1160 mm 1670 mm 990 mm 281 kg 252 kg Tab. 23 2.2.5 MNEC- SHOULDER PRESS ITALY/EUROPE PACKAGING Length Height Width Weight Net_Weight 1450 mm 1650 mm...

  • Page 35: Mnhc- Low Row

    SELECTION 700 Technical Service Guide Rev. 2.0 OVERSEAS PACKAGING Length Height Width Weight Net_Weight 1560 mm 1700 mm 1100 mm 316 kg 280 kg Tab. 29 2.2.8 MNHC- LOW ROW ITALY/EUROPE PACKAGING Length Height Width Weight Net_Weight 1310 mm 1650 mm...

  • Page 36: Mnkc- Delts Machine

    SELECTION 700 Technical Service Guide Rev. 2.0 OVERSEAS PACKAGING Length Height Width Weight Net_Weight 1170 mm 1700 mm 1160 mm 272 kg 236 kg Tab. 35 2.2.11 MNKC- DELTS MACHINE ITALY/EUROPE PACKAGING Length Height Width Weight Net_Weight 1280 mm 1650 mm...

  • Page 37: Mnnc- Dual Pectoral/Reverse Fly

    SELECTION 700 Technical Service Guide Rev. 2.0 OVERSEAS PACKAGING Length Height Width Weight Net_Weight 1220 mm 1720 mm 1170 mm 296 kg 235 kg Tab. 41 2.2.14 MNNC- DUAL PECTORAL/REVERSE FLY ITALY/EUROPE PACKAGING Length Height Width Weight Net_Weight 1690 mm...

  • Page 38: Conformity With Standards And Directives

    2.4 CONFORMITY WITH STANDARDS AND DIRECTIVES For details about the directives, regulations covered by the equipment and certifications / Declarations of Conformity, contact the Technogym technical Support Service. 2.5 EQUIPMENT CODING The equipment code is an alphanumerical code composed as follows:...
  • Page 39 SELECTION 700 Technical Service Guide Rev. 2.0 Characters Description Values and meaning Frame Colour AN = Anthracite 9,10 FL = Lunar Grey Upholstery colour 11,12 FM = Meteor Black Carter colour AN = Anthracite 13,14 FG = Dark Lunar Grey Coating...

  • Page 40: Serial Number Structure

    SELECTION 700 Technical Service Guide Rev. 2.0 2.6 SERIAL NUMBER STRUCTURE The Serial Number is made up of alphanumeric characters as follows: Characters Description Values and meaning Type of product MN = Selection 700 Line 1,2,3,4,5,6,7 A = Leg Press...

  • Page 41: Position Of Stickers And Labels On The Equipment

    SELECTION 700 Technical Service Guide Rev. 2.0 2.7 POSITION OF STICKERS AND LABELS ON THE EQUIPMENT 2.7.1 MNAC- LEG PRESS Fig. 31 Document uncontrolled when printed - 41 -...

  • Page 42: Mnbc- Abdominal Crunch

    SELECTION 700 Technical Service Guide Rev. 2.0 2.7.2 MNBC- ABDOMINAL CRUNCH Fig. 32 Fig. 33 Document uncontrolled when printed - 42 -...

  • Page 43: Mncc- Lower Back

    SELECTION 700 Technical Service Guide Rev. 2.0 2.7.3 MNCC- LOWER BACK Fig. 34 Fig. 35 Document uncontrolled when printed - 43 -...

  • Page 44: Mndc- Multi Hip

    SELECTION 700 Technical Service Guide Rev. 2.0 2.7.4 MNDC- MULTI HIP Fig. 36 Document uncontrolled when printed - 44 -...

  • Page 45: Mnec- Shoulder Press

    SELECTION 700 Technical Service Guide Rev. 2.0 2.7.5 MNEC- SHOULDER PRESS Fig. 37 Document uncontrolled when printed - 45 -...

  • Page 46: Mnfc- Chest Press

    SELECTION 700 Technical Service Guide Rev. 2.0 2.7.6 MNFC- CHEST PRESS Fig. 38 Document uncontrolled when printed - 46 -...

  • Page 47: Mngc- Vertical Traction

    SELECTION 700 Technical Service Guide Rev. 2.0 2.7.7 MNGC- VERTICAL TRACTION Fig. 39 Document uncontrolled when printed - 47 -...

  • Page 48: Mnhc- Low Row

    SELECTION 700 Technical Service Guide Rev. 2.0 2.7.8 MNHC- LOW ROW Fig. 40 Document uncontrolled when printed - 48 -...

  • Page 49: Mnic- Leg Curl

    SELECTION 700 Technical Service Guide Rev. 2.0 2.7.9 MNIC- LEG CURL Fig. 41 Fig. 42 Document uncontrolled when printed - 49 -...

  • Page 50: Mnjc- Leg Extension

    SELECTION 700 Technical Service Guide Rev. 2.0 Fig. 43 2.7.10 MNJC- LEG EXTENSION Fig. 44 Document uncontrolled when printed - 50 -...

  • Page 51: Mnkc- Delts Machine

    SELECTION 700 Technical Service Guide Rev. 2.0 2.7.11 MNKC- DELTS MACHINE Fig. 45 Document uncontrolled when printed - 51 -...

  • Page 52: Mnlc- Lat Machine

    SELECTION 700 Technical Service Guide Rev. 2.0 2.7.12 MNLC- LAT MACHINE Fig. 46 Document uncontrolled when printed - 52 -...

  • Page 53: Mnmc- Dual Leg Extension/Curl

    SELECTION 700 Technical Service Guide Rev. 2.0 2.7.13 MNMC- DUAL LEG EXTENSION/CURL Fig. 47 Document uncontrolled when printed - 53 -...
  • Page 54 SELECTION 700 Technical Service Guide Rev. 2.0 Fig. 48 Fig. 49 Document uncontrolled when printed - 54 -...

  • Page 55: Mnnc- Dual Pectoral/Reverse Fly

    SELECTION 700 Technical Service Guide Rev. 2.0 2.7.14 MNNC- DUAL PECTORAL/REVERSE FLY Fig. 50 Fig. 51 Document uncontrolled when printed - 55 -...

  • Page 56: Mnoc- Dual Abductor / Adductor

    SELECTION 700 Technical Service Guide Rev. 2.0 Fig. 52 2.7.15 MNOC- DUAL ABDUCTOR / ADDUCTOR Fig. 53 Document uncontrolled when printed - 56 -...
  • Page 57 SELECTION 700 Technical Service Guide Rev. 2.0 Fig. 54 Fig. 55 Document uncontrolled when printed - 57 -...

  • Page 58: Routing Of The Weight Stack Cable

    SELECTION 700 Technical Service Guide Rev. 2.0 2.8 Routing of the weight stack cable The following pages illustrate the routing of the weight stack cables through the pulleys for each machine, for use as reference when replacing the machine cables.

  • Page 59: Mnbc- Abdominal Crunch

    SELECTION 700 Technical Service Guide Rev. 2.0 2.8.2 MNBC- ABDOMINAL CRUNCH Fig. 57 ù Document uncontrolled when printed - 59 -...

  • Page 60: Mncc- Lower Back

    SELECTION 700 Technical Service Guide Rev. 2.0 2.8.3 MNCC- LOWER BACK Fig. 58 2.8.4 MNDC- MULTI HIP Fig. 59 Document uncontrolled when printed - 60 -...

  • Page 61: Mnec- Shoulder Press

    SELECTION 700 Technical Service Guide Rev. 2.0 2.8.5 MNEC- SHOULDER PRESS Fig. 60 Document uncontrolled when printed - 61 -...

  • Page 62: Mnfc- Chest Press

    SELECTION 700 Technical Service Guide Rev. 2.0 2.8.6 MNFC- CHEST PRESS Fig. 61 Document uncontrolled when printed - 62 -...

  • Page 63: Mngc- Vertical Traction

    SELECTION 700 Technical Service Guide Rev. 2.0 2.8.7 MNGC- VERTICAL TRACTION Fig. 62 Document uncontrolled when printed - 63 -...

  • Page 64: Mnhc- Low Row

    SELECTION 700 Technical Service Guide Rev. 2.0 2.8.8 MNHC- LOW ROW Fig. 63 Document uncontrolled when printed - 64 -...

  • Page 65: Mnic- Leg Curl

    SELECTION 700 Technical Service Guide Rev. 2.0 2.8.9 MNIC- LEG CURL Fig. 64 Document uncontrolled when printed - 65 -...

  • Page 66: Mnjc- Leg Extension

    SELECTION 700 Technical Service Guide Rev. 2.0 2.8.10 MNJC- LEG EXTENSION Fig. 65 Document uncontrolled when printed - 66 -...

  • Page 67: Mnkc- Delts Machine

    SELECTION 700 Technical Service Guide Rev. 2.0 2.8.11 MNKC- DELTS MACHINE Fig. 66 Document uncontrolled when printed - 67 -...

  • Page 68: Mnlc- Lat Machine

    SELECTION 700 Technical Service Guide Rev. 2.0 2.8.12 MNLC- LAT MACHINE Fig. 67 Document uncontrolled when printed - 68 -...

  • Page 69: Mnmc- Dual Leg Extension/Curl

    SELECTION 700 Technical Service Guide Rev. 2.0 2.8.13 MNMC- DUAL LEG EXTENSION/CURL Fig. 68 Document uncontrolled when printed - 69 -...

  • Page 70: Mnnc- Dual Pectoral/Reverse Fly

    SELECTION 700 Technical Service Guide Rev. 2.0 2.8.14 MNNC- DUAL PECTORAL/REVERSE FLY Fig. 69 Document uncontrolled when printed - 70 -...

  • Page 71: Mnoc- Dual Abductor / Adductor

    SELECTION 700 Technical Service Guide Rev. 2.0 2.8.15 MNOC- DUAL ABDUCTOR / ADDUCTOR Fig. 70 Document uncontrolled when printed - 71 -...

  • Page 72: Length Of The Weight Stack Cable

    SELECTION 700 Technical Service Guide Rev. 2.0 2.9 LENGTH OF THE WEIGHT STACK CABLE Refer to the iSP Spare Parts Catalogue on Technogym Direct for details about the length of the weight stack cable. Document uncontrolled when printed - 72 -...

  • Page 73: Accessories

    SELECTION 700 Technical Service Guide Rev. 2.0 ACCESSORIES For details, refer to the Marketing material. Document uncontrolled when printed - 73 -...
  • Page 74 SELECTION 700 Technical Service Guide Rev. 2.0 Blank page. Document uncontrolled when printed - 74 -...

  • Page 75: Moving And Installing The Equipment

    SELECTION 700 Technical Service Guide Rev. 2.0 MOVING AND INSTALLING THE EQUIPMENT 4.1 INSTALLATION SPECIFICATIONS 1. Place the equipment on a flat surface, where there are no vibrations and where the loading bear- ing capacity is sufficient for the weight to be supported, also taking into consideration the weight of the user.
  • Page 76 SELECTION 700 Technical Service Guide Rev. 2.0 For example, see the following figure: Fig. 71 The following operation applies only to MNDC machine. Proceeding in the same way, lift the equipment on platform side and insert the castors as below: ▪...
  • Page 77 SELECTION 700 Technical Service Guide Rev. 2.0 The following procedure applies to all the other machines Proceeding in the same way, lift the equipment on seat side and insert the swivel castor. Lastly, lift the equipment again, remove the safety wedges and place the wheels on the floor.
  • Page 78 SELECTION 700 Technical Service Guide Rev. 2.0 Blank page. Document uncontrolled when printed - 78 -...

  • Page 79: Troubleshooting & Configuration

    SELECTION 700 Technical Service Guide Rev. 2.0 TROUBLESHOOTING & CONFIGURATION 5.1 PROCEDURE TO FOLLOW WHEN REPLACING COMPONENTS After replacing a component, check equipment operation as described in paragraph “5.7 Equipment testing after the intervention of technical service” 5.2 THE CABLES ARE NOT TENSIONED CORRECTLY Refer to the procedure described in paragraph “11.1 Adjusting the cable tension”...

  • Page 80: Equipment Testing After The Intervention Of Technical Service

    SELECTION 700 Technical Service Guide Rev. 2.0 Fig. 75 Move the cross up and down, making sure to distribute the oil evenly along the full length of the bars. Dry excess oil from the bushings with a dry cloth. 5.7 EQUIPMENT TESTING AFTER THE...

  • Page 81: Weight Stack Pin Replacement

    SELECTION 700 Technical Service Guide Rev. 2.0 WEIGHT STACK PIN REPLACEMENT 6.1 ESTIMATED WORK TIME AND N° OF NECESSARY TECHNICIANS Estimated work time: 5 minutes; N° of necessary technicians: 1 6.2 NECESSARY TOOLS Medium pliers. 6.3 INSTALLATION PROCEDURE FOR EQUIPMENT WITH ADDITIONAL WEIGHT 1.
  • Page 82 SELECTION 700 Technical Service Guide Rev. 2.0 2. Position the new pin in the last plate. This position is im- portant install the pin with the correct length. 3. Pass the cable throu- gh the hole of the 2.5 additional weight se- lector.
  • Page 83 SELECTION 700 Technical Service Guide Rev. 2.0 4. Pass the cable through the hole of the selector set. 5. Take the bushing [1] and position it at the same height of the 2.5 additional weight se- lector. If a portion of old cable still present, remove it.

  • Page 84: Installation Procedure For Equipment Without Additional Weight

    SELECTION 700 Technical Service Guide Rev. 2.0 7. Insert the cable clamp [1] and press it for adhering to the cable [2]. 8. Make a node to secu- re it [1] and cut off the excess cable [2]. 6.1 INSTALLATION PROCEDURE FOR EQUIPMENT WITHOUT ADDITIONAL WEIGHT 1.
  • Page 85 SELECTION 700 Technical Service Guide Rev. 2.0 2. Position the new pin in the last plate. This position is im- portant install the pin with the correct length 3. Pass the cable through the hole of the selector set. 4. Take the bushing [1]...
  • Page 86 SELECTION 700 Technical Service Guide Rev. 2.0 6. Insert the cable clamp [1] and press it for adhering to the cable [2]. 7. Make a node to secure it and cut off the excess cable. Document uncontrolled when printed - 86 -...

  • Page 87: Procedures For Disassembly-Reassembly And Replacement Of Components- Mnoc(Abductor / Adductor)

    SELECTION 700 Technical Service Guide Rev. 2.0 PROCEDURES FOR DISASSEMBLY- REASSEMBLY AND REPLACEMENT OF COMPONENTS- MNOC(ABDUCTOR / ADDUCTOR) 7.1 NECESSARY TOOLS The tools required to carry out all the disassembling, adjustment and maintenance opera- tions on the equipment are given in the TG SERVICE TOOLS BOX LIST, available on TG DIRECT and during the training course on the e-learning platform.

  • Page 88: Mnoc- Abductor / Adductor

    SELECTION 700 Technical Service Guide Rev. 2.0 7.2 MNOC- ABDUCTOR / ADDUCTOR 7.2.1 EQUIPMENT REFERENCE FRONT PART LEFT SIDE REAR PART RIGHT SIDE Fig. 76 Equipment reference 7.2.2 DISASSEMBLING THE GUARDS Remove nuts and the relative spacers [1] from the rear casing.(TOOL:...
  • Page 89 SELECTION 700 Technical Service Guide Rev. 2.0 Remove the top [2]. Remove covering casing [3]. (TOOL: Flat screw- driver). Loosen the nut [4a] from the right side of the equipment. (TOOL: open end wrench). Repeat the same procedure on the left side.
  • Page 90 SELECTION 700 Technical Service Guide Rev. 2.0 Remove the screw [4b] with the relative washer on the right side. (TOOL: ratch- et with 4 mm hex- agonal bit). Repeat the same procedure on the other side of the equipment for the special nut.
  • Page 91 SELECTION 700 Technical Service Guide Rev. 2.0 Remove the screw [5a] to disassem- ble the pulley [A]. (TOOL: 8 mm hexa- gon key wrench). During the reas- sembly, tighten screw [5a]. (TOOL: torque wrench- tightening torques: 50 Nm [36.9 lbf-ft]).
  • Page 92 SELECTION 700 Technical Service Guide Rev. 2.0 Position a cloth as shown in the fig- ure to preserve the frame when the re- moved front casing is leaned against it. Detailed view of the front casing removed. Document uncontrolled when printed...
  • Page 93 SELECTION 700 Technical Service Guide Rev. 2.0 10. Remove the cable clamp [6] from the nylon cable. (TOOL: Medium-sized Phil- lips screwdriver). During the reas- sembly, insert the lower end of the nylon cable into the central hole of the bushing and...
  • Page 94 SELECTION 700 Technical Service Guide Rev. 2.0 12. Remove the front casing [C] 13. Remove the rear casing [D]. During the reassem- bly procedure, po- sition the rear cas- ing with the two ‘U’ gaskets and as- semble the front casing correctly.

  • Page 95: Disassembling The Additional Weight

    SELECTION 700 Technical Service Guide Rev. 2.0 7.2.3 DISASSEMBLING THE ADDITIONAL WEIGHT Perform all the necessary steps described in the paragraph “6.2.2 Disassembling the guards” Remove the additional weight [7] extract- ing it from the relative guides [7a]. 7.2.4 DISASSEMBLING THE WEIGHT STACK Perform all the steps described in the previous paragraph “6.2.2 Disassembling the guards”...
  • Page 96 SELECTION 700 Technical Service Guide Rev. 2.0 Detailed view of the loosened bars. The weight plates under the top one can be now removed/replaced. If it is also necessary to remove the top plate or replace the top plate bearings, first perform all the steps described in the paragraph “6.2.5 Disassembling the cable”.

  • Page 97: Disassembling The Cable

    SELECTION 700 Technical Service Guide Rev. 2.0 7.2.5 DISASSEMBLING THE CABLE 7.2.5.1 DISASSEMBLING THE CABLE AT THE WEIGHT STACK SIDE Perform all the necessary steps described in the paragraph “6.2.2 Disassembling the guards” to remove only the rear protective weight stack panel and access the cable.
  • Page 98 SELECTION 700 Technical Service Guide Rev. 2.0 Unscrew the ad- juster [8d] (TOOL: 8 mm hexagon key wrench + 27 open wrench). Disassemble the bushing [8e] as shown in the fig- ure. (TOOL: 27 open wrench + 30 mm open end wrench).

  • Page 99: Disassembling The Cable At The Lever Side

    SELECTION 700 Technical Service Guide Rev. 2.0 Disassemble the thrust ball bearing [8f] and the bush- ing [8g] as shown at the side. 7.2.5.2 DISASSEMBLING THE CABLE AT THE LEVER SIDE Perform all the steps described in the previous paragraph “6.2.5.1 Disassembling the cable at the weight stack side”...
  • Page 100 SELECTION 700 Technical Service Guide Rev. 2.0 Remove screw [10a] with the nut and the washer [10b] as shown at the side. (TOOL: 17 mm open end wrench + 8 mm hexagon key wrench). Loosen the three grub screws [10c]. (TOOL: 4 mm hexagon key wrench).

  • Page 101: Disassembling The Paddings

    SELECTION 700 Technical Service Guide Rev. 2.0 7.2.6 DISASSEMBLING THE PADDINGS 7.2.6.1 DISASSEMBLING THE BACKREST PADDING Remove the caps [11] (two each side). (TOOL: Flat screwdriv- er). Document uncontrolled when printed - 103 -...
  • Page 102 SELECTION 700 Technical Service Guide Rev. 2.0 Remove relative screws [11a] (two for each side). (TOOL: 7 mm hexagon key wrench). Remove the back rest padding [11b]. Document uncontrolled when printed - 104 -...

  • Page 103: Disassembling The Seat Padding

    SELECTION 700 Technical Service Guide Rev. 2.0 7.2.6.2 DISASSEMBLING THE SEAT PADDING Remove two screws [11c] on each side. (TOOL: hexagon wrench). Remove the seat padding [11d]. Document uncontrolled when printed - 105 -...

  • Page 104: Disassembling The Kneepads

    SELECTION 700 Technical Service Guide Rev. 2.0 7.2.6.3 DISASSEMBLING THE KNEEPADS Loosen screws [13] for each kneepad. (TOOL: 5 mm hexagon key wrench). During the reassem- bly procedure, block the screws with glue (green color) Remove the kneepad [14] towards the top, as shown in the figure.

  • Page 105: Disassembling The Handle

    SELECTION 700 Technical Service Guide Rev. 2.0 7.2.7 DISASSEMBLING THE HANDLE Remove the screw [12] (TOOL: 6 mm hexagon key wrench). Document uncontrolled when printed - 107 -...
  • Page 106 SELECTION 700 Technical Service Guide Rev. 2.0 Protect the handle with a cloth and remove the rubber part. (TOOL: 24 mm open end wrench + rubber hammer). Document uncontrolled when printed - 108 -...

  • Page 107: Disassembling The Handle Grip

    SELECTION 700 Technical Service Guide Rev. 2.0 7.2.8 DISASSEMBLING THE HANDLE GRIP Remove handle grip of the easy start le- ver. (TOOL: Adjustable self-locking pliers). Do not use the protective cloth if the handle grip needs to be replaced. 7.2.9 DISASSEMBLING THE UNLOCKING LEVER...
  • Page 108 SELECTION 700 Technical Service Guide Rev. 2.0 Remove the cap [17]. (TOOL: Flat screwdriv- er). Remove the nut [17a], the washer [17b] and the screw [17c]. (TOOL: 8 mm hexagon key wrench + 17 open end wrench). Document uncontrolled when printed...

  • Page 109: Disassembling The Footboard

    SELECTION 700 Technical Service Guide Rev. 2.0 Remove the unlocking lever as shown in the fig- ure. 7.2.10 DISASSEMBLING THE FOOTBOARD Remove screws [14c] for each footboard. (TOOL: 6 mm hexagon key wrench). Document uncontrolled when printed - 111 -...

  • Page 110: Disassembling The Kneerest

    SELECTION 700 Technical Service Guide Rev. 2.0 Remove the footboard [14d]. 7.2.11 DISASSEMBLING THE KNEEREST Perform all the necessary steps described in the paragraph “6.2.6.3 Disassembling the kneepads” Remove the self-locking nut [14a] and the spacer. (TOOL: ratchet with mm hexagonal socket).

  • Page 111: Disassembling The Right Lever

    SELECTION 700 Technical Service Guide Rev. 2.0 Remove element [14b] of the lever. During the reassembly procedure apply some generic grease in the position highlighted in red in the figure. 7.2.12 DISASSEMBLING THE RIGHT LEVER Perform all the necessary steps described in the paragraph “6.2.6.2 Disassembling the seat padding”...
  • Page 112 SELECTION 700 Technical Service Guide Rev. 2.0 Disassemble the tie rod [15]. (TOOL: 17 mm open end wrench + ratchet with 8 mm hexagonal bit). Select the minimum workload with the pin. Loosen the three grub screws [10c]. (TOOL: hexagon wrench).
  • Page 113 SELECTION 700 Technical Service Guide Rev. 2.0 Position adjustable strap/belt to keep the le- ver group as shown in the figure. Remove the ring nut [15a]. (TOOL: Hook wrench with square nose). Document uncontrolled when printed - 115 -...
  • Page 114 SELECTION 700 Technical Service Guide Rev. 2.0 Disassemble ring nut [15b]. (TOOL: sock- et wrench for ring nuts- M25). Document uncontrolled when printed - 116 -...
  • Page 115 SELECTION 700 Technical Service Guide Rev. 2.0 Remove the grub screw [15c]. (TOOL: 4 mm hex- agon key wrench). 10. Position the puller [15d] on the pin. Document uncontrolled when printed - 117 -...

  • Page 116: Disassembling The Lever Group

    SELECTION 700 Technical Service Guide Rev. 2.0 Fasten the ring nut [15b] by turning it round with an hand until it is tight to the puller. 12. Pull out the pin until you see the insert [15f] shown in the figure. (TOOL: pull- er ).
  • Page 117 SELECTION 700 Technical Service Guide Rev. 2.0 Remove the pin from its position. (TOOL: rubber hammer +27 mm open end wrench) During the reassembly pro- cedure apply some ge- neric grease on the pin. Remove the strap. Disassemble all the com- ponents of the lever group as shown in the figure.
  • Page 118 SELECTION 700 Technical Service Guide Rev. 2.0 To reassemble all the com- ponents, follow the instruc- tions provided above in reverse order until the con- dition shown in the figure. Make sure the strap is se- curely fastened and hit the...
  • Page 119 SELECTION 700 Technical Service Guide Rev. 2.0 To easily insert the lever group in its position, re- move the component [16] first, unscrewing the three screws [16a]. (TOOL: 6 mm hexagon key wrench). During reassem- bly, tighten the screws. (TOOL: torque wrench-...

  • Page 120: Disassemble The Flange, The Spring And The Piston

    SELECTION 700 Technical Service Guide Rev. 2.0 Align everything and screw the pin until you see the in- sert. (TOOL: rubber ham- mer + socket wrench for ring nuts- M25). Then re- assemble grub screw. (TOOL: 4 mm hexagon key wrench) and the ring nut.
  • Page 121 SELECTION 700 Technical Service Guide Rev. 2.0 Remove the screw and the washer [18]. (TOOL: 17 mm open end wrench). Block the lever in the po- sition 1 and remove the screw washer [18a]. (TOOL: 17 mm open end wrench).
  • Page 122 SELECTION 700 Technical Service Guide Rev. 2.0 Unhook the flange. (TOOL: rubber hammer). Remove the flange [19]. Document uncontrolled when printed - 124 -...
  • Page 123 SELECTION 700 Technical Service Guide Rev. 2.0 It’s now possible to disas- semble/replace the spring and the piston [19a]. Document uncontrolled when printed - 125 -...
  • Page 124 SELECTION 700 Technical Service Guide Rev. 2.0 Blank page. Document uncontrolled when printed - 126 -...

  • Page 125: Procedures For Disassembly-Reassembly And Replacement Of Components- Mnmc (Leg Extension/Curl)

    SELECTION 700 Technical Service Guide Rev. 2.0 PROCEDURES FOR DISASSEMBLY- REASSEMBLY AND REPLACEMENT OF COMPONENTS- MNMC (LEG EXTENSION/CURL) 8.1 NECESSARY TOOLS The tools required to carry out all the disassembling, adjustment and maintenance opera- tions on the equipment are given in the TG SERVICE TOOLS BOX LIST, available on TG DIRECT and during the training course on the e-learning platform.

  • Page 126: Mnmc- Leg Extension/Curl

    SELECTION 700 Technical Service Guide Rev. 2.0 8.2 MNMC- LEG EXTENSION/CURL 8.2.1 EQUIPMENT REFERENCE RIGHT SIDE FRONT PART REAR PART LEFT SIDE Fig. 77 8.2.2 DISASSEMBLING THE GUARDS Perform all the necessary steps described in the paragraph “6.2.2 Disassembling the guards”...

  • Page 127: Disassembling The Gas Spring

    SELECTION 700 Technical Service Guide Rev. 2.0 8.2.3 DISASSEMBLING THE GAS SPRING Move the seat into position 1 (all the way forward) as shown in the figure, so that the gas spring is as fully ex- tended as possible. Unscrew the screw [1a].
  • Page 128 SELECTION 700 Technical Service Guide Rev. 2.0 Unscrew the screw [1b] (TOOL: 13 mm open end wrench). It’s now possible remove the nut . During the reassembly procedure apply medium strength threadlocker and tighten the two screws [1a-1b] making sure that the gas spring is not blocked.

  • Page 129: Disassembling The Eccentric And The Lower Wheel On The Left Side

    SELECTION 700 Technical Service Guide Rev. 2.0 8.2.4 DISASSEMBLING THE ECCENTRIC AND THE LOWER WHEEL ON THE LEFT SIDE Remove the cap [3] on the left side of the machine. (TOOL: Flat screwdriver). Document uncontrolled when printed - 131 -...
  • Page 130 SELECTION 700 Technical Service Guide Rev. 2.0 Remove [3a]. (TOOL: 17 mm open end wrench + 6 mm hexagon key wrench). It’s now possible to pull out the screw [4] with the wheel, the spacer [3c] and the shim ring [3d]. Then re- move the eccentric [3b].

  • Page 131: Disassembling The Eccentric And The Lower Wheel On The Right Side

    SELECTION 700 Technical Service Guide Rev. 2.0 8.2.5 DISASSEMBLING THE ECCENTRIC AND THE LOWER WHEEL ON THE RIGHT SIDE Bring the seat to the end position (9) and block it to the frame. (TOOL: adjustable strap / belt). Unscrew the self-locking nut that fix the pin to the frame.

  • Page 132: Disassembling The Seat And The Backrest Assembly

    SELECTION 700 Technical Service Guide Rev. 2.0 8.2.6 DISASSEMBLING THE SEAT AND THE BACKREST ASSEMBLY Perform the steps 1 and 3 described in the paragraph “7.2.3 Disassembling the gas spring” Perform all the steps described in the paragraphs “7.2.4 Disassembling the eccentric and the lower wheel on the left side.”...

  • Page 133: Disassembling The Upper Front Wheels

    SELECTION 700 Technical Service Guide Rev. 2.0 8.2.7 DISASSEMBLING THE UPPER FRONT WHEELS Perform the steps described in the paragraph “7.2.6 Disassembling the seat and the back- rest assembly” Remove the snap ring [7]. (TOOL: Circlip pliers). Repeat the procedure on the op- posite side.

  • Page 134: Disassembling The Upper Rear Wheels

    SELECTION 700 Technical Service Guide Rev. 2.0 8.2.8 DISASSEMBLING THE UPPER REAR WHEELS To disassemble the upper rear wheels (see the red rectangle in the figure below), perform the steps 1 and 3 described in the paragraphs “7.2.3 Disassembling the gas spring”and all the steps described in “7.2.4 Disassembling the eccentric and the lower wheel on the left...

  • Page 135: Disassembling The Lever For Seat Unlocking

    SELECTION 700 Technical Service Guide Rev. 2.0 8.2.10 DISASSEMBLING THE LEVER FOR SEAT UNLOCKING Perform the step described in the paragraph “7.2.9 Disassembling the seat padding.” Remove the threaded cap [9]. (TOOL: 17 mm open end wrench). CAUTION: During the...
  • Page 136 SELECTION 700 Technical Service Guide Rev. 2.0 Remove the grub screw [9b]. (TOOL: 4 mm hexag- onal key wrench). During the reassembly procedure apply medium strength threadlocker on the grub screw. Remove the cylindrical pin [9e] as shown in the figure.

  • Page 137: Disassembling The Plate Under The Seat

    SELECTION 700 Technical Service Guide Rev. 2.0 Press against bushings [9d]. (TOOL: flat screwdriver). It’s now possible to remove the lever for seat unlocking [10]. 8.2.11 DISASSEMBLING THE PLATE UNDER THE SEAT Perform the steps described in the paragraph “7.2.6 Disassembling the seat and the back- rest assembly”...
  • Page 138 SELECTION 700 Technical Service Guide Rev. 2.0 Remove two screws [11]. (TOOL: 5 mm hexagon key wrench). During the reassembly procedure apply medium strength threadlocker on the screws. It’s now possible to remove the plate [11a]. Document uncontrolled when printed...

  • Page 139: Disassembling The Seat Guide

    SELECTION 700 Technical Service Guide Rev. 2.0 8.2.12 DISASSEMBLING THE SEAT GUIDE Perform the steps described in the paragraph “7.2.6 Disassembling the seat and the back- rest assembly” To disassemble only the guide limit stop it is not necessary to remove the seat/backrest assembly.

  • Page 140: Disassembling The Backrest Padding

    SELECTION 700 Technical Service Guide Rev. 2.0 8.2.13 DISASSEMBLING THE BACKREST PADDING Perform the steps described in the paragraph “6.2.6.1 Disassembling the backrest padding” 8.2.14 DISASSEMBLING THE POPLITEUS-REST PADDING Unscrew the two screws [12a]. (TOOL: 8 mm hexa- gon key wrench).

  • Page 141: Disassembling The Calf-Rest Or Tibia-Rest Padding

    SELECTION 700 Technical Service Guide Rev. 2.0 8.2.15 DISASSEMBLING THE CALF-REST OR TIBIA-REST PADDING Remove the yellow plug [13]. (TOOL: flat screwdriv- er). Unscrew the screw [13a]. (TOOL: 4 mm hexagon key wrench). Document uncontrolled when printed - 143 -...
  • Page 142 SELECTION 700 Technical Service Guide Rev. 2.0 Pull the knob out [13b]. Remove the screw [13c]. (TOOL: 8 mm hexagon key wrench). During the reassembly procedure apply medium strength threadlocker on the screw. Unhook the roller from the lever [a] to perform the next step.
  • Page 143 SELECTION 700 Technical Service Guide Rev. 2.0 Unhook the adjusting rod [13d] from the selector and pull the rod out. Remove the plug [13e]. (TOOL: Adjustable self-lock- ing pliers + 17mm hexagon key wrench) Document uncontrolled when printed - 145 -...
  • Page 144 SELECTION 700 Technical Service Guide Rev. 2.0 It’s now possible to remove the calf-rest or tibia-rest padding [13f] as shown in the figure. During the reassembly of the roller into the lever as- sembly, insert the dowel pin (highlighted in red) into the hollow that is marked with the blue arrow.

  • Page 145: Disassembling The Plain Bearing

    SELECTION 700 Technical Service Guide Rev. 2.0 8.2.16 DISASSEMBLING THE PLAIN BEARING Remove plug [14]. (TOOL: Flat screwdriver). Remove the ring nut [14a]. (TOOL: socket wrench for ring nuts- M25). During the reassembly procedure, do not over- tighten the ring nut. The roller must be able to move.
  • Page 146 SELECTION 700 Technical Service Guide Rev. 2.0 Pull the roller [14b] out. It’s now possible to remove/ replace the plain bearing [14c]. Document uncontrolled when printed - 148 -...

  • Page 147: Disassembling The Unlocking Lever

    SELECTION 700 Technical Service Guide Rev. 2.0 8.2.17 DISASSEMBLING THE UNLOCKING LEVER Remove plug [15]. (TOOL: Flat screwdriver). Unscrew the screw [15a]. (TOOL: 6 mm hexagon key wrench). Then remove the casing [15b]. Document uncontrolled when printed - 149 -...
  • Page 148 SELECTION 700 Technical Service Guide Rev. 2.0 Unscrew the four screws (highlighted in red in the figure). (TOOL: 6 mm hex- agon key wrench). Detailed view of the disassem- bled lever. For the reassembly proce- dure of the lever, insert the com- ponents as shown in the figure.

  • Page 149: Disassembling The Counterweight

    SELECTION 700 Technical Service Guide Rev. 2.0 Remove the bushing [15c]. (TOOL: 24 mm open end wrench). 8.2.18 DISASSEMBLING THE COUNTERWEIGHT Perform the necessary steps described in the paragraph “7.2.17 Disassembling the unlock- ing lever” Remove the screw [15d]. (TOOL: 8 mm hexagon key wrench).

  • Page 150: Disassembling The Shaft

    SELECTION 700 Technical Service Guide Rev. 2.0 Unscrew the screw [15e] without removing it (TOOL: 8 mm hexagon key wrench) and disassemble the ex- ternal side of the counter- weight [15f]. It’s now possible to remove the inner side of the coun- terweight [15g].
  • Page 151 SELECTION 700 Technical Service Guide Rev. 2.0 Remove [16]. (TOOL: flat screwdriver + rubber hammer). Raise the tab (highlighted in red in the figure) insert- ed into one of the grooves in the ring nut. (TOOL: flat screwdriver). Document uncontrolled when printed...
  • Page 152 SELECTION 700 Technical Service Guide Rev. 2.0 Remove the ring nut [16a]. (TOOL: socket wrench for ring nuts- M25). Remove the loock washer. (TOOL: flat screwdriver). Document uncontrolled when printed - 154 -...
  • Page 153 SELECTION 700 Technical Service Guide Rev. 2.0 Remove the screw [16b]. (TOOL: 5 mm hexagon key wrench). Disassemble the shaft [16c]. (TOOL: rubber hammer). Document uncontrolled when printed - 155 -...
  • Page 154 SELECTION 700 Technical Service Guide Rev. 2.0 Remove fixed key. (TOOL: pliers) Document uncontrolled when printed - 156 -...
  • Page 155 SELECTION 700 Technical Service Guide Rev. 2.0 10. Unscrew the screw [16d] to remove the pulley. (TOOL: 8 mm hexagon key wrench). Document uncontrolled when printed - 157 -...

  • Page 156: Disassembling The Cam

    SELECTION 700 Technical Service Guide Rev. 2.0 Remove the components [16e] of the shaft. 8.2.19.1 DISASSEMBLING THE CAM Perform all the steps described in the paragraph “7.2.19 Disassembling the shaft” Document uncontrolled when printed - 158 -...
  • Page 157 SELECTION 700 Technical Service Guide Rev. 2.0 Raise the tab (highlighted in red in the figure) insert- ed into one of the grooves in the ring nut. (TOOL: flat screwdriver). Remove the ring nut [17]. (TOOL: Hook wrench with square nose).
  • Page 158 SELECTION 700 Technical Service Guide Rev. 2.0 It’s now possible to remove the loock washer [17a]. Remove the three nuts (highlighted in red in the fig- ure). (TOOL: 17 mm open end wrench + 8 mm hexa- gon key wrench).
  • Page 159 SELECTION 700 Technical Service Guide Rev. 2.0 Hit with an hammer on the lever [17b]. Pull the lever assembly out. (TOOL: rubber hammer). Document uncontrolled when printed - 161 -...
  • Page 160 SELECTION 700 Technical Service Guide Rev. 2.0 Hit with an hammer on the cam to remove the compo- nent [17c]. It’s now possible to remove the cam [17d]. Document uncontrolled when printed - 162 -...

  • Page 161: Procedures For Disassembly-Reassembly And Replacement Of Components- Mnnc (Pectoral / Reverse Fly)

    SELECTION 700 Technical Service Guide Rev. 2.0 PROCEDURES FOR DISASSEMBLY- REASSEMBLY AND REPLACEMENT OF COMPONENTS- MNNC (PECTORAL / REVERSE FLY) 9.1 NECESSARY TOOLS The tools required to carry out all the disassembling, adjustment and maintenance opera- tions on the equipment are given in the TG SERVICE TOOLS BOX LIST, available on TG DIRECT and during the training course on the e-learning platform.

  • Page 162: Mnnc- Pectoral / Reverse Fly

    SELECTION 700 Technical Service Guide Rev. 2.0 9.2 MNNC- PECTORAL / REVERSE FLY 9.2.1 EQUIPMENT REFERENCE REAR PART RIGHT SIDE FRONT PART LEFT SIDE Fig. 78 Equipment reference 9.2.2 DISASSEMBLING THE LOWER LEVERS Remove all the four screws for each lever (two screws...
  • Page 163 SELECTION 700 Technical Service Guide Rev. 2.0 Remove the nut [2] and the spacer. (TOOL: 2x19 mm open end wrench). Preserve the spacer for the reassembly procedure. Remove the pin [2a]. During the reassembly pro- cedure of the pin use a rubber hammer.

  • Page 164: Disassembling The Upper Lever

    SELECTION 700 Technical Service Guide Rev. 2.0 It’s now possible to remove the lower lever [2b]. 9.2.3 DISASSEMBLING THE UPPER LEVER For the following steps use a ladder. Document uncontrolled when printed - 166 -...
  • Page 165 SELECTION 700 Technical Service Guide Rev. 2.0 Remove stop [3a]. (TOOL: Adjustable self-locking pliers). Document uncontrolled when printed - 167 -...
  • Page 166 SELECTION 700 Technical Service Guide Rev. 2.0 Remove stop [3b]. (TOOL: Adjustable self-locking pliers). Detailed view of the holes under the two stop caps previously re- moved. For the machines without the two holes, cover the machine with a cloth and drill the frame with a 4 mm drill bit, then with a 6.5 mm...
  • Page 167 SELECTION 700 Technical Service Guide Rev. 2.0 Remove the plug [3c] as shown in the figure. (TOOL: flat screwdriver + rubber hammer). Remove the ring nut [3d]. (TOOL: socket wrench for ring nuts- M25) Document uncontrolled when printed - 169 -...
  • Page 168 SELECTION 700 Technical Service Guide Rev. 2.0 Remove the three grub screws [4]. (TOOL: 4 mm hexagon key wrench). During the reassembly pro- cedure of the cable, make sure that it reaches the last grub screw. During the reassembly, tighten the grub screws [4].
  • Page 169 SELECTION 700 Technical Service Guide Rev. 2.0 Screw the screws of the puller in the two points (highlighted in red) for at least 1 cm per side. (TOOL: 17 mm open end wrench). Document uncontrolled when printed - 171 -...
  • Page 170 SELECTION 700 Technical Service Guide Rev. 2.0 Screw the central screw of the puller at the point high- lighted in red until the lever can be removed.(TOOL: 17 mm open end wrench). Hold the lever during the procedure. Remove the lever assembly [4b] .

  • Page 171: Disassembling The Cam And The Upper Lever Assembly

    SELECTION 700 Technical Service Guide Rev. 2.0 10. It’s now possible to remove the deep groove ball bear- ing [4c]. 9.2.4 DISASSEMBLING THE CAM AND THE UPPER LEVER ASSEMBLY Perform all the steps described in the paragraph “8.2.3 Disassembling the upper lever”...
  • Page 172 SELECTION 700 Technical Service Guide Rev. 2.0 Remove the yellow plug [5a] of the upper lever. (TOOL: flat screwdriver). Unscrew the screw [5b] and remove the knob. (TOOL: 4 mm hexagon key wrench). Document uncontrolled when printed - 174 -...
  • Page 173 SELECTION 700 Technical Service Guide Rev. 2.0 Remove the eccentric, the pin and the spring (TOOL: 17 mm open end wrench). During the reassembly pro- cedure, insert the spring and the pin from down. Then tighten the eccentric (17 mm open end wrench)

  • Page 174: Disassembling The Handle

    SELECTION 700 Technical Service Guide Rev. 2.0 9.2.5 DISASSEMBLING THE HANDLE Remove the screw and the relative components [6]. (TOOL: 5 mm hexagon key wrench). Document uncontrolled when printed - 176 -...

  • Page 175: Disassembling The Headrest Padding

    SELECTION 700 Technical Service Guide Rev. 2.0 It’s now possible to remove the handle [6a]. 9.2.6 DISASSEMBLING THE HEADREST PADDING Remove the two screws [7]. (TOOL: 8 mm hexagon key wrench). Document uncontrolled when printed - 177 -...

  • Page 176: Disassembing The Seat Padding

    SELECTION 700 Technical Service Guide Rev. 2.0 It’s now possible to remove the headrest padding [7a]. 9.2.7 Disassembing the seat padding Remove the four screws un- der the seat (two for side). (TOOL: 5 mm hexagon key wrench). Document uncontrolled when printed...

  • Page 177: Disassembling The Seat Sliding Group

    SELECTION 700 Technical Service Guide Rev. 2.0 It’s now possible to remove the seat padding. 9.2.8 DISASSEMBLING THE SEAT SLIDING GROUP Move the seat into position 9 so that the gas spring is as fully extended as possi- ble. Position the pin as shown in...
  • Page 178 SELECTION 700 Technical Service Guide Rev. 2.0 Remove the three screws highlighted in red. (TOOL: ratchet with 8 mm hexago- nal bit. It’s now possible to remove the seat [8]. Document uncontrolled when printed - 180 -...
  • Page 179 SELECTION 700 Technical Service Guide Rev. 2.0 Insert a wrench into one of the three holes and slide the seat sliding group downward. Remove the pin on the rear side of the seat so that the gas spring is ful- ly extended.
  • Page 180 SELECTION 700 Technical Service Guide Rev. 2.0 WARNING: Given weight of the product, we recommend that it should always be lifted by more than one person. Lift the machine on the weight stack side. Slide the seat sliding group [8b] downward, aided with a rubber mallet if necessary to help you pull it out.

  • Page 181: Disassembling The Lever

    SELECTION 700 Technical Service Guide Rev. 2.0 To reassemble the seat sliding group, proceed as follows: Apply some generic grease on the sliding group Insert a wrench into one of the three holes (see point 3 above) and slide the seat slid- ing group downward.
  • Page 182 SELECTION 700 Technical Service Guide Rev. 2.0 Remove the pin [9a] with the snap ring. (TOOL: flat screwdriver). It’s now possible to remove the tie rod with the pin [9b]. Document uncontrolled when printed - 184 -...
  • Page 183 SELECTION 700 Technical Service Guide Rev. 2.0 Remove the pin and the snap ring [9c] to disassem- ble the lever. (TOOL: pli- ers). Document uncontrolled when printed - 185 -...
  • Page 184 SELECTION 700 Technical Service Guide Rev. 2.0 Blank page. Document uncontrolled when printed - 186 -...

  • Page 185: Procedures For Disassembly-Reassembly And Replacement Of Components- Mnac(Leg Press)

    SELECTION 700 Technical Service Guide Rev. 2.0 10. PROCEDURES FOR DISASSEMBLY- REASSEMBLY AND REPLACEMENT OF COMPONENTS- MNAC(LEG PRESS) 10.1 NECESSARY TOOLS The tools required to carry out all the disassembling, adjustment and maintenance opera- tions on the equipment are given in the TG SERVICE TOOLS BOX LIST, available on TG DIRECT and during the training course on the e-learning platform.

  • Page 186: Mnac- Leg Press

    SELECTION 700 Technical Service Guide Rev. 2.0 10.2 MNAC- LEG PRESS 10.2.1 DISASSEMBLING THE REAR PROTECTIVE WEIGHT STACK PANEL Unscrew the four screws [C]. (TOOL: 5 mm hexagon key wrench). Unscrew the two screws [D]. (TOOL: ratchet with 4 mm hexagonal bit).

  • Page 187: Replacing The Weight Stack Cable

    SELECTION 700 Technical Service Guide Rev. 2.0 Loosen the two nuts [F]. (TOOL: 13 mm open end wrench). Unscrew the two nuts [G]. (TOOL: ratchet with 13 mm hexagonal socket). Remove the panel. To reassemble the panel, carry out the above steps in reverse order.
  • Page 188 SELECTION 700 Technical Service Guide Rev. 2.0 Remove four grub screws (TOOL: 4 mm hexagon key wrench) and disas- semble the handle [C]. Remove four nuts (TOOL: ratchet with 17 mm socket) and remove the platform for pushing [D]. Document uncontrolled when printed...
  • Page 189 SELECTION 700 Technical Service Guide Rev. 2.0 Loosen the two grub screws [F] (TOOL: 4 mm hexagon key wrench) and disas- semble the cable retainer [G]. Then remove the cable. Push the crimp [E1] inwards as indicat- 1E10 ed by the arrow and remove the block element [E].
  • Page 190 SELECTION 700 Technical Service Guide Rev. 2.0 Detail view of the element [E]. Remove the entire cable. Insert the new ca- ble (refer to the iSP Spare Parts Cata- logue on Techno- gym Direct for more d e t a i l s ) , s t a r t i n g from the block ele- ment [E] .
  • Page 191 SELECTION 700 Technical Service Guide Rev. 2.0 Assembly the element [E] 10. Insert the other end of the cable in [G] until you see all the grub screws. Tighten the cable tie with the screws [F]. 12. Refit the platform for pushing [D].
  • Page 192 SELECTION 700 Technical Service Guide Rev. 2.0 Blank Page Document uncontrolled when printed - 194 -...

  • Page 193: Tightening Torques - Grease - Adhesive & Sealants - Belt Tensioning

    SELECTION 700 Technical Service Guide Rev. 2.0 11. TIGHTENING TORQUES - GREASE - ADHESIVE & SEALANTS - BELT TENSIONING 11.1 CABLE CLAMP This operation applies to all machines Fig. 79 TIGHTENING TORQUE of cable clamp [6] on the nylon cable: 0,5 Nm [0,37 lbf-ft] 11.2 CABLE FIXING GRUB SCREWS...
  • Page 194 SELECTION 700 Technical Service Guide Rev. 2.0 Fig. 80 Fig. 81 Document uncontrolled when printed - 196 -...
  • Page 195 SELECTION 700 Technical Service Guide Rev. 2.0 Fig. 82 TIGHTENING TORQUE of the grub screws: 17 Nm [12,5 lbf-ft]. Document uncontrolled when printed - 197 -...

  • Page 196: Frame Group

    SELECTION 700 Technical Service Guide Rev. 2.0 11.3 FRAME GROUP The following operation applies to MNOC- ABDUCTOR/ADDUCTOR Fig. 83 TIGHTENING TORQUE of the screws [16a] that fasten the element [16] to the frame group: 20 Nm [14.8 lbf-ft]. Document uncontrolled when printed...
  • Page 197 SELECTION 700 Technical Service Guide Rev. 2.0 This operation applies to all machines Fig. 84 During the reassembly procedure of the casing, apply some glue to the special nut (as shown in the figure) to prevent it from moving. Document uncontrolled when printed...

  • Page 198: Lever Group

    SELECTION 700 Technical Service Guide Rev. 2.0 11.4 LEVER GROUP The following operations apply to MNOC- ABDUCTOR/ADDUCTOR Fig. 85 TIGHTENING TORQUE of the nuts [14a] that fasten the kneerest to the lever: 40 Nm [29,5 lbf-ft]. Document uncontrolled when printed...
  • Page 199 SELECTION 700 Technical Service Guide Rev. 2.0 Fig. 86 During the reassembly procedure, apply medium/high-strength threadlocker along the screws [13]. Document uncontrolled when printed - 201 -...
  • Page 200 SELECTION 700 Technical Service Guide Rev. 2.0 The following operation applies to MNFC (CHEST PRESS). Fig. 87 During the reassembly procedure of the lever group, apply medium/high-strength threadlocker along the thread of the screws ([31] and [33]) highlighted in the figure above.

  • Page 201: Pulleys

    SELECTION 700 Technical Service Guide Rev. 2.0 11.5 PULLEYS This operation applies to all machines The screws of the pulleys, highlighted in grey and circled in the figure below, must be carefully locked down to prevent them from working loose and causing problems to the user.

  • Page 202: Gas Spring

    SELECTION 700 Technical Service Guide Rev. 2.0 11.6 GAS SPRING This operation applies to MNMC- LEG EXTENSION/CURL, MNIC- LEG CURL, MNJC- LEG EXTENSION Fig. 89 During the reassembly procedure apply medium strength threadlocker and tighten the two screws [1a] and [1b] making sure that the gas spring is not blocked...

  • Page 203: Lever For Seat Unlocking

    SELECTION 700 Technical Service Guide Rev. 2.0 11.7 LEVER FOR SEAT UNLOCKING This operation applies to MNMC- LEG EXTENSION/CURL, MNIC- LEG CURL, MNJC- LEG EXTENSION Fig. 90 During the reassembly procedure of the lever apply medium strength threadlocker on the grub screw [9b].

  • Page 204: Plate Under The Seat

    SELECTION 700 Technical Service Guide Rev. 2.0 11.8 PLATE UNDER THE SEAT This operation applies to MNMC- LEG EXTENSION/CURL, MNIC- LEG CURL, MNJC- LEG EXTENSION Fig. 91 During the reassembly procedure of the plate under the seat, apply medium strength threadlocker on the screws [11].

  • Page 205: Paddings

    SELECTION 700 Technical Service Guide Rev. 2.0 11.9 PADDINGS This operation applies to MNOC- ABDUCTOR/ADDUCTOR Fig. 92 During the reassembly procedure of the kneepad [14] apply medium strength threadlocker. This operation applies to MNMC- LEG EXTENSION/CURL, MNIC- LEG CURL, MNJC- LEG EXTENSION Fig.

  • Page 206: Grease To Be Used

    SELECTION 700 Technical Service Guide Rev. 2.0 During the reassembly procedure of the paddings, apply medium strength threadlocker on the screw [13c]. 11.10 GREASE TO BE USED This operation applies to MNOC- ABDUCTOR/ADDUCTOR Fig. 94 Use generic grease on the pin during the reassembly procedure of the lever group.
  • Page 207 SELECTION 700 Technical Service Guide Rev. 2.0 This operation applies to MNNC- PECTORAL/REVERSE FLY Fig. 96 Use generic grease on the sliding group during the reassembly procedure of the seat. This operation applies to MNMC- LEG EXTENSION/CURL, MNIC- LEG CURL, MNJC- LEG EXTENSION Fig.
  • Page 208 SELECTION 700 Technical Service Guide Rev. 2.0 Blank page. Document uncontrolled when printed - 210 -...

  • Page 209: Alignment And Adjustments

    SELECTION 700 Technical Service Guide Rev. 2.0 12. ALIGNMENT AND ADJUSTMENTS 12.1 ADJUSTING THE CABLE TENSION CAUTION: Check the state of deformation of cables: if the cable undergoes a length- ening, replace it. In detail, you must execute the following check: ▪...
  • Page 210 SELECTION 700 Technical Service Guide Rev. 2.0 For the cable adjustment proce- dure, it is sufficient to access the weight pack from the opening on the front casing as shown at the side. Then perform the steps here below. Loosen the counternut [8c]. (TOOL: 2x22 mm open end wrench).

  • Page 211: Adjusting The Tension Of The Cable With Doubling Pulley

    SELECTION 700 Technical Service Guide Rev. 2.0 Tighten the cable tensioner [8d] so that the cable is taut. Check the tension of the cable by carrying out a couple of repetitions with the minimum weight. Tighten the counternut [8c]. (TOOL: 2x22 mm open end wrench).

  • Page 212: Adjusting The Eccentrics

    SELECTION 700 Technical Service Guide Rev. 2.0 Set the minimum weight as shown in the figure. Loosen the screw [C] holding the nut [D] in place. (TOOL: 8 mm hexagon key wrench + 17 mm open end wrench). Simultaneously turn...
  • Page 213 SELECTION 700 Technical Service Guide Rev. 2.0 Remove [3]. (TOOL: Flat screwdriver). Loosen the nut [3a] as shown at the side. (TOOL: 17 mm open end wrench + 6 mm hexagon key wrench). Document uncontrolled when printed - 215 -...

  • Page 214: Levelling The Equipment

    SELECTION 700 Technical Service Guide Rev. 2.0 Adjust the position of the eccentric [3b]. (TOOL: 24 mm open end wrench) 12.3 LEVELLING THE EQUIPMENT WARNING: Given the weight of the product, we recommend that it should always be lifted by more than one person.
  • Page 215 SELECTION 700 Technical Service Guide Rev. 2.0 Fig. 98 This operation applies to all the other machines. The product must be level for proper operation. If necessary, use the adjuster screw located under foot/feet [A], clearly indicated by two raised arrows.
  • Page 216 SELECTION 700 Technical Service Guide Rev. 2.0 Fig. 99 Fig. 100 Document uncontrolled when printed - 218 -...

  • Page 217: The Levers Of Dual-Axis Machines Are Not Aligned

    SELECTION 700 Technical Service Guide Rev. 2.0 12.4 THE LEVERS OF DUAL-AXIS MACHINES ARE NOT ALIGNED This operation applies to MNNC- PECTORAL/REVERSE FLY. In analog way this opera- tion applies to MNKC DELTS MACHINE, MNHC LOW ROW, MNEC SHOULDER PRESS, MNGC VERTICAL TRACTION, MNFC CHEST PRESS.
  • Page 218 SELECTION 700 Technical Service Guide Rev. 2.0 Adjusting the position of the limit stop bushings limits the stroke of the top weight plate, to avoid possible breakage of mechanical parts due to overly long strokes by the weight stack. Therefore,...

  • Page 219: Planned Maintenance

    ROUTINE maintenance operations must also the mechanical parts in order to ensure per- be carried out by Technogym technicians dur- fect and safe operation of the equipment. ing planned maintenance visits. Refer to the preventive maintenance Refer to the USER Manual.
  • Page 220 SELECTION 700 Technical Service Guide Rev. 2.0 Blank page. Document uncontrolled when printed - 222 -...

  • Page 221: List Of Changes For Manual Revision

    Updated paragraph §2.8 Routing of the weight stack cable for the following equipment: Leg Curl (MNIC)- Shoulder Press (MNEC)- Lower Back (MNCC). 14.3 REVISION 2.0 Added paragraph §6 Weight stack pin replacement applicable for both Selection 700 and Selection 900. Document uncontrolled when printed...
  • Page 222 SELECTION 700 Technical Service Guide Rev. 2.0 Blank page Document uncontrolled when printed - 224 -...
  • Page 224 TECHNOGYM S.p.A. Via Calcinaro, 2861 - 47521 Cesena (FC) - Operational Headquarters ITALY International Technical Support: TG Branches: +390547650638 / +390547650667 cloudsupport@technogym.com (Cloud Support) sfdcsrvhqit@technogym.com (Equipment Support) TG Distributors: +390547650638 / +390547650667 cloudsupport4distributors@technogym.com support4distributors@technogym.com...
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