Table of Contents

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Operating instructions
Welding machine
EN
microplasma 20
microplasma 50
microplasma 120
099-007010-EW501
07.09.2016

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Summarization of Contents

Safety Instructions
Notes on the Use of Operating Instructions
Guidance on how to correctly use the operating instructions and understand symbols and warnings.
Explanation of Icons
Description of symbols used in the operating instructions for clarity and quick understanding.
Transport and Installation Safety
Safety precautions and warnings related to the transport and installation of the welding machine.
Intended Use
Documents Which Also Apply
List of other documents relevant to the machine's operation, warranty, and conformity.
Machine Description – Quick Overview
Front View
Identification and description of components visible on the front panel of the machine.
Rear View
Identification and description of components visible on the rear panel of the machine.
Machine Control – Operating Elements
Detailed explanation of the control panel layout and its operating elements.
Design and Function
Transport and Installation
Guidelines and requirements for safely transporting and installing the welding machine.
Machine Cooling
Information on the machine's cooling system and its importance for performance.
Workpiece Lead, General
General guidelines for the workpiece lead connection to ensure safe and effective operation.
Welding Torch Cooling System
Details on connecting and maintaining the welding torch cooling unit for optimal performance.
Welding Current Lead Installation
Instructions and recommendations for correctly installing welding current leads to prevent faults.
Stray Welding Currents
Information on the risks of stray welding currents and how to prevent them.
Mains Connection
Guidelines for connecting the machine to the mains power supply safely and correctly.
Shielding and Plasma Gas Supply
Instructions for connecting and managing shielding and plasma gas supply for welding.
Welding Torch and Workpiece Line Connection
Detailed steps for connecting welding torch and workpiece lines for specific models.
Function Sequences and Operating Modes
Explanation of various welding function sequences and operating modes.
Welding Task Selection
Guidance on selecting welding tasks and operating the pilot arc.
Remote Control
FR21 14POL Functions
Description of functions available with the FR21 14POL remote control.
Interfaces for Automation
Remote Control Connection Socket, 14-Pole
Detailed pin assignment and connection information for the 14-pole remote control socket.
Maintenance, Care and Disposal
General Maintenance
Basic care requirements and cleaning intervals for the machine under normal conditions.
Maintenance Work and Intervals
Overview of daily, monthly, and annual maintenance tasks and their recommended intervals.
Disposing of Equipment
Guidelines for the proper and environmentally friendly disposal of used equipment.
RoHS Compliance
Confirmation of compliance with RoHS directive for products supplied.
Rectifying Faults
Checklist for Rectifying Faults
A guide to identifying and resolving common faults and causes.
Technical Data
microplasma 20-120 Specifications
Detailed performance specifications and technical data for the microplasma series.
Accessories
Welding Torch Cooling System
Details on available cooling units for welding torches.
General Accessories
List of general accessories such as regulators, hoses, and adapters.
Remote Controls and Accessories
Information on various remote controls and related accessories for the welding machines.
Appendix A: EWM Branches
Overview of EWM Branches
List of EWM AG branches, technology centers, and sales/service locations worldwide.

Table of Contents