FULTON FB-L 300 Installation Operation And Care
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FULTON FB-L 300 Installation Operation And Care

Fulton electric boilers (steam models)
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Installation Operation And
Maintenance Manual
Fulton Electric Boilers
(Steam Models)
Serial # : ___________________________
Model # : ___________________________
Fulton Order # : ___________________________
Sold To : ___________________________
Job Name : ___________________________
Date : ___________________________

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Summary of Contents for FULTON FB-L 300

  • Page 1 Fulton Electric Boilers Installation Operation And Maintenance Manual (Steam Models) Serial # : ___________________________ Model # : ___________________________ Fulton Order # : ___________________________ Sold To : ___________________________ Job Name : ___________________________ Date : ___________________________...
  • Page 3 Effective immediately, please use the limits below. Should you have any questions, please do not hesitate to contact Fulton at 315-298-5121. Water Chemistry Requirements for Fulton Steam Products (to 300 psig MAWP) Carbon Steel Stainless Steel...
  • Page 4  ...
  • Page 5 Contents Safety Warnings Section and Precautions PAGE 3 Installation PAGE 7 Operation PAGE 19 Maintenance PAGE 23 Parts and Warranty PAGE 31 Electric IOM...
  • Page 6 Electric IOM...
  • Page 7 Safety Warnings Section and Precautions Electric IOM...

  • Page 8: Safety Warnings And Precautions

    This manual is provided as a guide to the correct operation and All units are crated for fork lift transport. Once uncrated, all units can maintenance of your Fulton Electric Steam Boiler, and should be be transported with a forklift. Under no circumstances should weight...
  • Page 9 NOTE The policy of Fulton Boiler Works, Inc. is one of continuous improvement, and therefore, we reserve the right to change prices, specifications, and equipment without notice. Electric IOM...
  • Page 10 Electric IOM...
  • Page 11 Section Installation Electric IOM...

  • Page 12: Installation

    Installation Basic Boiler, Condensate Tank, and Blow off Separator Piping Diagram Steam Safety Outlet Valve Valve Water Bottle for Models 30-100 BHP Water Column or Water Bottle Electric Control Panel Blowdown Valve Shut-Off Check Check Valve Valve Valve Electric Steam Boiler Fast Opening Blowdown Valve...

  • Page 13: Locating The Boiler

    If should be screwed to the blow off pipe at proper return tank temperature. in doubt consult a Fulton the rear of the boiler and connected to a Representative for advice. blow off receptacle of approved design piping.
  • Page 14 Installation Component Locations of the Fulton 12 to 1000 kW (1.2 to 100BHP) Steam Boilers 50 to 200 kW (5 to 20 BHP) 1. Pressure Vessel Is Built to ASME Code Elements are vertically mounted. All probes 5 Year Warranty are located in the top of the boiler.
  • Page 15 Installation Component Locations of the Fulton 12 to 1000 kW (1.2 to 100BHP) Steam Boilers 300 to 1000 kW (30 to 100 BHP) Elements are vertically mounted. There boilers have an externally mounted water bottle assembly housing the low water cut- off probe, pump on and pump off probe.
  • Page 16 Installation Electric Boiler Installation Guidelines FRONT Model FB-L 012 015 018 024 030 036 050 075 100 150 200 300 500 750 1000 Unit Size: 100 150 200 300 500 750 1000 (A) Horizontal to remove elements 356 356 356 356 356 356 (B) Floor to Ceiling 139 139 139 to remove elements...

  • Page 17: Main Steam Valve

    5. Since the purpose of this safety valve is regulations covering such vessels. If in to protect against an overpressure doubt consult a Fulton Representative NOTE situation, it will loudly discharge hot for advice. Where a condensate return tank is to be steam in doing so.

  • Page 18: Electrical Requirements

    1. Connect wiring as shown in the specific a secondary high pressure cut-off if for wiring diagram which is furnished inside some reason the main operating steam the cover of the electrical control box. Be Fulton packaged electric steam boilers are pressure control should become...

  • Page 19: Water Gauge & Gauge Glass Installation

    Installation Water Gauge & Gauge Glass Installation NOTE Only properly trained personnel should install and maintain water gauge glass and connections. Wear safety glasses during installation. Before installing, make sure all parts are free of chips and debris. NOTE Keep gauge glass in original packaging until ready to install.

  • Page 20: Water Supply

    They should be advised that described as “pitting”. The pits that are treatment will be used on an electric 6. The Fulton Warranty does not cover produced y can vary from tiny depressions boiler. Certain chemicals may attack or...
  • Page 21 Installation feedwater high corrosion rates. is another method of pretreatment to waste. It's been chemically treated, heated, reduce chlorides. pumped, converted steam, In line filters, or various types of condensed. This costs money and when Oil: pretreatment can be used to lower the Oil is not a natural constituent of boiler condensate is returned to the boiler, money suspended solids level.

  • Page 22: Installation Check Points

    Installation Installation Check Points c) Mix washing soda or other boilout i) To remove all the oil and dirt from the chemical with water in a one-gallon main steam and condensate return container and pour it into the boiler lines, allow the returns to go into a 1.
  • Page 23 Section Operation Electric IOM...

  • Page 24: Operation

    Introduction The following instructions are given for the guidance of the operator in the use of Fulton Electric Steam Boilers. Before operating your Fulton Electric Steam Boiler: STOP! Make sure you have read and followed all previous safety information. NOTE Check with local authorities where approval for start-up is required.
  • Page 25 Operation Boiler Controls 2. Fulton Boilers are equipped with solid CAUTION state plug-in relays. Manual reset is Do not tamper with the safety features of the low water safety cut off. The boiler is now fully operational and will be automatically controlled as follows: 3.
  • Page 26 If the valve is in any other position than full open, the ball will not seat. For added safety all Fulton boilers are equipped with gauge glass protectors. Thermostat (Optional) 1.
  • Page 27 Section Maintenance Electric IOM...

  • Page 28: Maintenance

    Maintenance Introduction Your Fulton Electric Steam Boiler has been WARNING CAUTION designed years trouble-free Prior to the commencement of any work Keep boiler area clear and free from performance. To ensure the continued safety requiring the removal of cover plates...
  • Page 29 Illustration shows over compressed standard on all Fulton Boilers. gasket a) Remove old gasket and thoroughly 6. Clean water pump strainers. clean the surface on the boiler and service conditions or if corrosion or the plate.
  • Page 30 Maintenance 2. Cleaning Probes - Clean probe on top of boiler shell and probes in water column (30 - 100 BHP). Make sure there is no pressure on boiler during the removal of the probes. Remove one probe, clean with very fine emery cloth and replace it before removing another to assure no probe mix ups that would change the control functions.

  • Page 31: Troubleshooting

    Troubleshooting This troubleshooting guide will assist in the diagnosis and correction of minor field problems. It should be used in conjunction with the unit wiring diagram. In any case requiring additional assistance, contact your local authorized Fulton Representative. Problem Cause...
  • Page 32 Maintenance Troubleshooting Problem Cause Check Primary Voltage Circuit C. Wiring Connections With power off, check continuity of circuit through each point in the circuit. If a break in the circuit is found, repair. After repair, recheck with continuity light with power off.
  • Page 33 Maintenance THE PROTECTION FROM (preferably a caustic solution) directly into surfaces must be protected against. Since the boiler at the point of feed water entry this type of moisture is saturated with CORROSION OF with a pump or any other convenient oxygen, its contact with metal surfaces will BOILERS IN STANDBY manner.
  • Page 34 Maintenance Carboxylated Copolymer, Polyacrylate or a combination of these dispersing agents should be fed at a rate that would be considered the mid range for the sludge dispersant during normal operating conditions. The mixing of these dispersing agents into the boiler water in order to insure a clean boiler is as important as the required use of the previously discussed treatment chemicals.
  • Page 35 Section Parts and Warranty Electric IOM...

  • Page 36: Parts And Warranty

    Spare Parts 1. It is important that the correct together with the following details as NOTE The policy of Fulton Boiler Works, Inc. replacement part is fitted to your Fulton shown on your boiler identification plate: Electric Steam Boiler. a) Boiler Number...
  • Page 37 IGIDO Relay 115 Volt 2-40-401 ID2DO Relay 230 Volt 4-45-050 Set of (3) Coils for IDIDO 2-45-092 Manual Reset Switch 2-40-420 Fulton Pump Relay - 120V 2-40-421 Fulton Burner Relay-120V 2-40-422 Base for Fulton Pump Relay 2-40-423 Base for Fulton Burner Relay 2-40-405...
  • Page 38 Parts and Warranty Part No. Description Approx. Net Weight (lbs) (kgs) 2-40-105 5 Step Sequencer (Honeywell) 2-40-107 10 Step Sequencer (Honeywell) 2-40-227 Pressuretrol L404A 2-40-228 Pressuretrol L404A 2-40-229 Pressuretrol L404A 2-40-230 Pressuretrol L404A 2-40-231 Pressuretrol L404C 2-40-232 Pressuretrol L404C 2-40-233 Pressuretrol L404C 2-40-234 Pressuretrol L404C...
  • Page 39 Parts and Warranty Part No. Description Approx. Net Weight (lbs) (kgs) 2-40-055 XBF 25-230 Volt 3 ph. Heating Element 2-40-056 ABF 25-380 Volt 3 ph. Heating Element with Thermostat 2-40-057 XBF 25-380 3 ph. Heating Element 2-40-058 ABF 25-415 Volt 3 ph. Heating Element with Thermostat 2-40-059 XBF 25-415 3 ph.
  • Page 40 Parts and Warranty Part No. Description Approx. Net Weight (lbs) (kgs) 2-40-028 ABF 12-208 Volt 3 ph. Heating Element with Thermostat 2-40-029 XBF 12-208 Volt 3 ph. Heating Element 2-40-030 ABF 12-230 Volt 3 ph. Heating Element with Thermostat 2-40-031 XBF 12-230 Volt 3 ph.

  • Page 41: Standard Warranty For Fulton Boilers

    Fulton Companies has been advised of the possibility of such damages. Fulton’s liability shall never exceed the amount paid for the original equipment found to be defective.
  • Page 42 Fulton shall in no event by liable for any consequential or incidental damages arising in any way, including but not limited to any loss of profits or business, even if Fulton has been advised of the possibility of such damages.
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  • Page 45 PAGE INTENTIONALLY LEFT BLANK...
  • Page 46 Pulaski, New York USA 13142 Call 315-298 . 5121 ELEC ST IOM Fax 315-298 . 6390 Fulton Boiler Works, Inc. & Fulton Thermal Corporation are part of the Fulton Group of Companies, REV-2012-0511 manufacturers of high grade industrial/commercial heat transfer products. www.fulton.com...

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