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Related Manuals for marposs P1DAE
Summary of Contents for marposs P1DAE
- Page 1 Installation manual Manual code: D296AE00GB...
- Page 3 ORIGINAL LANGUAGE Italian MARPOSS S.p.A. is not obliged to notify customers of any subsequent changes to the product. The descriptions in this manual in no way authorise tampering by unauthorised personnel. The guarantee covering the equipment shall be void if any evidence of tampering is found.
- Page 4 EN 61010 - 1 (SAFETY) • EN IEC 63000: RoHS About the directive “ROHS” regulating the presence of certain hazardous substances in electrical and electronic equipment: http://www.marposs.com/compliance_detail.php/eng/rohs For information about possible use in Marposs products of materials coming from conflict areas, refer to: http://www.marposs.com/compliance_detail.php/eng/conflict_minerals...
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Page 5: Information For Users
Installation Manual INFORMATION FOR USERS Pursuant to the Standard IEC 62202 (corresponding to the Italian Standard IEC EN 62262-classification IEC 70-4) “Degree of protection against mechanical impacts”. The equipment has an energy protection level equivalent to 1 J, corresponding to a rating of IK06 (ref. IEC 62262). - Page 6 Installation Manual...
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Page 7: Table Of Contents
2.7.1 Symbols used in the instruction manual ........................... 2.7.2 Symbols present on the equipment ..........................2.7.3 Labels and markings on the P1dAE unit and its components ................3. SAFETY DEVICES ..................................15 3.1 General safety information ..................... 15 3.1.1 Reference directives ................................. - Page 8 Installation Manual 8.4 D-SUB I/O connector, signal connection diagram for machine PLC (P1dAE/P3SE) ....33 8.4.1 Recommended Bit activation level (P1dAE/P3SE version) ..................8.4.2 Flow Control Bit (P1DAE/P3SE) ............................8.5 Alarm/Busy Conditions ......................37 8.5.1 Alarm Condition..................................8.5.2 Busy Conditions ..................................
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Page 9: General Information
P1dAE. 1.2 General Description of the System The P1dAE is an electronic gauging unit for grinding machines. It uses the signal picked up by an AE sensor (pie- zoelectric transducer) to perform the following functions;... - Page 10 CRASH 2 SET #2 GAP 1 CRASH 1 GAP 2 CRASH 2 Main features of the P1dAE: • Input for 1 or 2 AE sensors (1 or 2 channels); • Simultaneous GAP check and CRASH check on both channels; •...
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Page 11: General Information
Marposs liability is limited to correct use of the P1dAE, as defined in this manual and its attachments. Marposs shall provide the customer with a copy of this manual and its attachments. -
Page 12: Authorised And Unauthorised Use
2.6 Authorised and unauthorised use 2.6.1 Intended use The P1dAE is designed and built to be installed on automated machinery such as grinding machines, for managing Marposs acoustic sensors which allow monitoring of various stages of working by the grinding wheel and any colli- sions between the part and the grinding wheel. -
Page 13: Identification Labels And Symbols
In the case of P1DAE, this symbol is associated with the rating IK, which means that the device has an impact protection level equivalent to 1 J, corresponding to a rating of IK06. If the glass is broken, use the appropriate safety gloves when handling the object and contact customer service in order to replace the equipment. -
Page 14: Labels And Markings On The P1Dae Unit And Its Components
All the data listed on the plate must always be legible. If a data plate is damaged or even partially illegible due to wear, ask MARPOSS for another one, quoting the data in these instructions or on the original data plate. -
Page 15: Safety Devices
The P1dAE System has been designed and manufactured in accordance with the directives indicated on page 3 of this manual. The P1dAE must be managed by a grinder type machine used to machine mechanical parts, in compliance with the applicable safety standards in the user's country in terms of machinery equipment. -
Page 16: Physical And Mental Health Of The Operator/Installation Personnel
Installation Manual 3.2.1 Physical and mental health of the operator/installation personnel The operator assigned to install the P1dAE must be aware of dangers that may be generated while installing machi- ning equipment, and capable of dealing with them. 3.2.2 Personal protection equipment (PPE) -
Page 17: Training
Installation technicians assigned to transport, store and install the gauge, in order to: • Ensure they are aware of the appropriate lifting and transport methods used for the parts of the P1dAE, as sti- pulated by Marposs, in order to prevent the risks associated with moving loads;... -
Page 18: Transportation. Storage
During packing all the P1dAE technical material is thoroughly checked in order to ensure that no damaged material is shipped. When unpacking the material check that the P1dAE is perfectly intact and not damaged in any way. If it is damaged, notify Marposs immediately. -
Page 19: Removing The P1Dae Unit From Its Packaging
Installation Manual 4.6 Removing the P1dAE unit from its packaging Marposs has not indicated special devices for removing the P1dAE from the packaging. VERSION WITH CASE RACK VERSION WITH REMOTE PANEL • Remove the CDs (A) from the packaging containing the product instruction manuals (do not throw the manuals away!) •... -
Page 20: Environmental Conditions
The P1dAE must be stored in a covered area where dust and humidity levels are kept to a minimum. The warehouse storage shelf must be level and smooth. Do not rest other materials, even light items, on top of the P1dAE package and the P1dAE itself, as this may damage it. 5.2 P1dAE working environment When installing the unit, the operator must check that the final machine has been designed and built to operate in the environmental conditions set out below. -
Page 21: Description Of The Equipment
Installation Manual 6. DESCRIPTION OF THE EQUIPMENT 6.1 P1dAE versions The device is available in 6 different models, which may be identified as follows: RACK VERSION Code Description P1dAE BLU SENSORS 830AEA1000 Rack version – 1 Channel 830AEB1000 Rack version – 2 Channels... -
Page 22: Overall Dimensions
Installation Manual 6.2 Overall Dimensions P1dAE dimensions and volumes: case versions... - Page 23 Installation Manual P1dAE dimensions and volumes: Rack version BEWARE The rack version requires a fire-resistant covering irrespective of whether it is fitted with the front or remote panel.
- Page 24 Installation Manual P1dAE dimensions and volumes: remote panel version...
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Page 25: Technical Specifications
Installation Manual 6.3 Technical Specifications Structure Rack, Case or Remote panel 1 CHANNEL Version 2 CHANNELS Power supply SELV type 24 Vdc ± 20 % Current drawn 0.5 A Operating temperature Between +5° and +45° C Storage temperature Between -20° and +70° C Storage <90% Humidity Shipping <90%... -
Page 26: Installing The P1Dae
Installation Manual 7. INSTALLING THE P1DAE CONNECTOR DESCRIPTION POWER Electrical power supply collector. Functional earth terminal (M4) RP OUT Output for remote panel connection (D-SUB female 9 pin connector) Serial RS232 interface for connection to an external PC (D-SUB male 9 pin connec-... -
Page 27: Connecting The Power Supply
Installation Manual 7.1 Connecting the power supply POWER specifications: Voltage: 24V DC (±20%) SELV type as defined by EN 60950-1 Consumption (current): 0.5 A The Phoenix connector is supplied with the equipment and has screws with knobs for manual tightening. We recommend fitting a breaker switch upstream of the machine during installation and operation. -
Page 28: Analogue Output Connection
= 200 Ohm. SECURING THE JACK CONNECTOR To prevent the male connector jack from accidentally coming out of the socket, secure it using the stop hook (1502040900) supplied (male connector jack kit, Marposs code 6134653900). Proceed as follows: •... -
Page 29: Connecting The Remote Panel
Installation Manual 7.4 Connecting the remote panel D-SUB female 9 pin connector for connecting the remote panel. This connector is protected by a metal cap, which should only be remo- ved if it is necessary to connect the unit to the remote panel. Extension for remote panel 7.4.1 Extension for remote panel EXTENSION FOR REMOTE PANEL... -
Page 30: Connecting To A Pc
The COM and/or ETHERNET ports are used for connecting to an external PC, which may be used to install the “P1dAE TOOL SW” software supplied with the unit. The P1dAE TOOL SW is a software help tool that may be used by technical service personnel to control the device functions via a PC. -
Page 31: I/O Connection - P1Dae/P3Se Mode
The devices is connected to the machine logic via a Cannon, 15 pin female connector. The inputs and outputs are opto-isolated with respect to the P1dAE internal references. The outputs are protected against short-circuits. The system is equipped with 24 V, SINK/SOURCE type I/O boards for the con- nections to the machine logic: the operating mode is programmed depending on how they are connected. -
Page 32: Connection Diagrams (P1Dae/P3Se)
Installation Manual 8.3 Connection diagrams (P1dAE/P3SE) SINK TYPE Conventional logic state of the signals: • logic state 0 → + Vdc • logic state 1 → - Vee SOURCE TYPE Conventional logic state of the signals: • logic state 0 → - Vee... -
Page 33: D-Sub I/O Connector, Signal Connection Diagram For Machine Plc (P1Dae/P3Se)
Installation Manual 8.4 D-SUB I/O connector, signal connection diagram for machine PLC (P1dAE/P3SE) Female D-SUB DB15 24V DC (±24V) SELV type power supply as defined by EN 60950-1 The maximum load of the outputs is 10 mA PIN No. IN/OUT... -
Page 34: Recommended Bit Activation Level (P1Dae/P3Se Version)
Installation Manual 8.4.1 Recommended Bit activation level (P1dAE/P3SE version) For reasons of safety, we strongly recommend setting up a low activation level for the following Bits. • CRASH#1 Output • CRASH#2 Output For reasons of safety, we strongly recommend setting up/programming the following bits with a low activation level •... -
Page 35: Flow Control Bit (P1Dae/P3Se)
Change working set; • Start cycle zero-setting. In either case, the P1DAE may not be enabled for processing the measurements required by the flow control: the cycle must not be requested. For reasons of safety, the /Alarm|Busy bit is activated at the low level. The PLC must check its /Alarm|Busy input bit to determine whether the P1dAE is ready to change set or activate a cycle. - Page 36 Installation Manual Cycles Crash Cycle request on physical channel #1 INPUT BIT IN_CRASH #1 The requested cycle may not be accepted if an Alarm/Busy condition is present. Crash Cycle check on physical channel #1 OUTPUT CRASH #1 The check bit is activated during the Crash Cycle #1 if the thre- shold value <1C THRS>...
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Page 37: Alarm/Busy Conditions
Installation Manual 8.5 Alarm/Busy Conditions 8.5.1 Alarm Condition. In the event of a P1DAE fatal error, the ALARM/BUSY bit is activated with all of the other output checks activated: • ALARM/BUSY activated • GAP #1 activated • CRASH #1 activated •... -
Page 38: Busy Conditions
Installation Manual 8.5.2 Busy Conditions If processing is in progress, so the P1DAE does not allow immediate processing of a Set Change or a Cycle Re- quest, the ALARM/BUSY bit is activated, with all of the other output commands inactive. -
Page 39: P1Dae Cycles
Installation Manual 8.6 P1dAE Cycles 8.6.1 CRASH check, with non self-locking command The following is an example of CRASH detection: the cycle is executed without alarms. Crash signal Minimum Trigger Time PLC Minimum Time for Output Bit In this example: ►... -
Page 40: Crash Check, With Self-Locking Command
Installation Manual 8.6.2 Crash check, with self-locking command The following is an example of CRASH detection: the cycle is executed without alarms. Crash signal Minimum Trigger Time In this example: ► CRASH Bit input mode: Active High ► CRASH Bit output mode: Active Low It is essential to observe the ALARM/BUSY output bit following a Set Change in order to ensure that ELAB. -
Page 41: Gap Cycle With Non Self-Retaining Command, Without Zeroing Mode
Installation Manual 8.6.3 GAP cycle with non self-retaining command, without zeroing mode The following is an example of a GAP cycle: the cycle is executed without alarms. No gap zeroing setting measu- rement is performed. Crash signal Minimum Trigger Time PLC Minimum Time for Output Bit In this example: ►... -
Page 42: Gap Cycle, With Non Self-Retaining Command, Automatic In-Cycle Zeroing Mode, Threshold Programming Mode
The Zeroing Delay is set-up as in the Zeroing Time parameter [ms]: the pre-defined value is 250 [ms]. Open Zeroing Delay time, the Background Noise must be subjected to P1dAE for analysis: no processing is per- mitted during this phase. -
Page 43: Gap Cycle, With Self-Retaining Command, Automatic In-Cycle Zeroing Mode, Threshold Programming Calculated
The Zeroing Delay is set-up as in the Zeroing Time parameter [ms]. the predefined value is 250 [ms] Open Zeroing Delay time, the Background Noise must be subjected to P1dAE for analysis: no processing is per- mitted during this phase. -
Page 44: Gap Cycle With Self-Retaining Command, In Absolute Mode
Installation Manual 8.6.6 GAP cycle with self-retaining command, in Absolute mode The Gap Cycle request on channel number # is explained as example: the cycle is run without alarms. No Zeroing of the Gap measurement Crash signal Minimum Trigger Time In this example: ►... -
Page 45: Gap Cycle, With Self-Retaining Command, Automatic In-Cycle Zeroing Mode
The Zeroing Delay is set-up as in the Zeroing Time parameter [ms]. the predefined value is 250 [ms] Open Zeroing Delay time, the Background Noise must be subjected to P1dAE for analysis: no processing is per- mitted during this phase. -
Page 46: I/O Connection - Sensitron 6 Mode
Installation Manual 9. I/O CONNECTION - SENSITRON 6 MODE 9.1 Connection diagram (SENSITRON 6) Use the adaptor cable (P/No. O67L264002) to connect to the Half Moon sensor resident on the Machine. HALF MOON PASSIVE SENSOR SENSITRON6 To connect to a machine logic configured for the Sensitron6 it is neces- sary use the adaptor cable B6736716006. -
Page 47: D-Sub I/O Connector, Signal Connection Diagram For Machine Plc (Sensitron6)
Installation Manual 9.2 D-SUB I/O connector, signal connection diagram for machine PLC (SENSITRON6) Female D-SUB DB15 24V DC (±24V) SELV type power supply as defined by EN 60950-1 The maximum load of the outputs is 10 mA PIN No. IN/OUT Description Not connected Not connected... -
Page 48: Connection Diagram (Sensitron 6)
Installation Manual 9.3 Connection diagram (SENSITRON 6) SINK TYPE Conventional logic state of the signals: • logic state 0 → + Vdc • logic state 1 → - Vee SOURCE TYPE Conventional logic state of the signals: • logic state 0 → - Vee •... -
Page 49: Flow Control Bit (Sensitron6)
The output bit must be checked to determine when the P1dAE unit is ready to to provide the AE LIMIT and CRASH LIMIT outputs. •... - Page 50 Installation Manual Active Controls Gap control in physical channel No. 1 or No. 2. OUTPUT AE LIMIT The control bit is activated if the value of the “Gap#1 or Gap#2 Threshold [‰]” is exceeded for at least the “Minimum Gap#1 or Gap#2 activation time [ms]”, and remains active for at least the “minimum PLC time [ms]”.
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Page 51: Alarm/Busy Conditions
Installation Manual 9.4 Alarm/Busy Conditions 9.4.1 Alarm Condition. In the event of a P1DAE fatal error, the ALARM/BUSY bit is activated with all of the other output checks activated: • ALARM activated • AE LIMIT deactivated • CRASH LIMIT deactivated The alarm condition is activated immediately when a fatal error is detected. -
Page 52: Hardware Accessories (Acoustic Sensors)
Installation Manual HARDWARE ACCESSORIES (ACOUSTIC SENSORS) The P1DAE can be fitted with various types of acoustic sensor: 1. Fixed wideband acoustic sensor; 2. Wideband acoustic sensor with contactless transmission. 10.1 Fixed acoustic sensors Fixed Acoustic Sensor S O3PZAE14001... - Page 53 Installation Manual Mini Fixed Acoustic Sensor SF O3PZAE14002...
- Page 54 Installation Manual Fixed Acoustic Sensor SF O3PZAE14200...
- Page 55 Installation Manual Recommended positions for installing the FS or Mini FS acoustic sensor in the machine: • on the tailstock: near the part axis of rotation; • on the part holder head: near the spindle; • on the grinding wheel carriage: as close as possible to the grinding wheel. The best position must always be found, since it may vary considerably from one machine to another.
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Page 56: Acoustic Sensor With Contactless Transmission
Installation Manual 10.2 Acoustic sensor with contactless transmission The acoustic sensor consists of two parts: • Rotating part (03PZ1124200) to be mounted directly in the grinding wheel - spindle unit; • Fixed part with 3 metre cable (03PZAE24001) to be connected to the electronic unit. Rotor 03PZ1124200 Stator 03PZAE24001 To ensure the contactless acoustic sensor is... -
Page 57: Acoustic Fluid Sensor
Installation Manual 10.3 Acoustic fluid sensor AE Fluid sensor - O3PZAE14301 Flow reference values: • 2 l/min for oil • 4 l/min for emulsion • Reference pressure at choke point 1 Bar Maximum peripheral rotation velocity of the work pie- •... -
Page 58: Acoustic Sensor Built Into The Spindle
Installation Manual 10.4 Acoustic sensor built into the spindle To ensure the acoustic sensor built into the spindle is installed correctly, respect the distances indicated in the applicable documentation. The dimensions must be agreed with the customer. 10.5 Ring acoustic sensor To ensure the acoustic ring sensor is installed correctly, respect the distances indicated in the applicable docu- mentation. -
Page 59: Extensions For Acoustic Sensor
Installation Manual 10.6 Extensions for acoustic sensor Acoustic Sensor Extension for acoustic sensor Extensions for acoustic sensor Length Code 67MAE00310 67MAE00610 67MAE01010 67MAE01510 67MAE02010 67MAE02710... -
Page 60: Mechanical Accessories
Installation Manual 10.7 Mechanical accessories Backing panel for remote or rack panels, use when mounting P1dAE in place of a Sensitron6 BACKING PANEL Part n. 6134802600 EXTERNAL DIMENSIONS OF BACKING PANEL... - Page 61 Installation Manual...
- Page 62 End of Documents...
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