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GEDA 200 Z Original Operating Manual

Construction hoist for material transport
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Assembly and Operating Manual
Construction hoist
for material transport
Original Operating Manual

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  • Page 1 Assembly and Operating Manual Construction hoist for material transport Original Operating Manual...

  • Page 3: Eu Declaration Of Conformity

    Designation: Construction hoist for material transport (for temporary use on construction sites by authorised persons) Type: 200 Z Serial number: 000665... Year of construction: Refer to name plate on the machine is in compliance with all pertinent provisions of the following directives at the time of being put on the market.

  • Page 5: Table Of Contents

    200 Z Table of contents Table of contents General information Information on the operating manual Abbreviations Identification data Manufacturer's name and address Information about the author and industrial property rights Information for the employer Intended use 1.7.1 Assembly, service/maintenance specialist 1.7.2...
  • Page 6 Table of contents 200 Z Operation Safety during operation Commissioning 6.2.1 Safety check before starting work Operation/function 6.3.1 Securing the lowest stop position (ground station) 6.3.1.1 Cordon 6.3.2 Platform access ramp 6.3.3 Swivelling the platform 6.3.4 Functional description 6.3.5 Ground control/manual control 6.3.5.1...
  • Page 7 200 Z Table of contents Malfunctions – diagnosis – repair 10.1 Fault table 10.2 Rectify fault 10.2.1 Motor is not delivering full power 10.2.2 Platform has travelled too high 10.2.3 Platform moved too low 10.2.4 Overload detection device has triggered 10.2.5...
  • Page 9 200 Z Table of figures Table of figures Fig. 1: Ladder section with reinforcement Fig. 2: Ladder section without reinforcement Fig. 3: Space required in front of the wall Fig. 4: Space required in front of the wall (detail) Fig. 5: Space required in front of scaffolding Fig.
  • Page 10 Table of figures 200 Z Fig. 48: Installing the underrun protection Fig. 49: Installing the mount for scaffolding parts Fig. 50: 200Z with landing level control Fig. 51: Installing the stop bar for the limit switch Fig. 52: Installing the landing level control Fig.

  • Page 11: General Information

    200 Z General information General information Information on the operating manual This operating manual is an essential aid to operating the machine successfully and hazard-free (refer to chapter 2.1 Residual risks, page 18). This operating manual contains important instructions on how to operate the machine safely, correctly and efficiently.

  • Page 12: Safe Working

    General information 200 Z DANGER Type and source of the hazard: Danger to life Consequence: Death/serious injury Probability: imminent  Measure for preventing the hazard WARNING Type and source: Risk of injury Consequence: Serious injury Probability: possible  Measure for avoiding...

  • Page 13: Abbreviations

    > greater than gal. gallons < less than kip. kilopound ± plus/minus Identification data Machine type: GEDA 200 Z Serial number: 000665... Year of construction: Refer to name plate Documentation version: 2023-10 BL108 GB 2023-10...

  • Page 14: Manufacturer's Name And Address

    Violations are an offence and incur an obligation to pay compensation. All rights to exercise industrial property rights are reserved by GEDA . BL108 GB 2023-10...

  • Page 15: Information For The Employer

    200 Z General information Information for the employer This operating manual is an essential component of the machine. The employer must ensure that operating personnel are informed about these guidelines. The employer must supplement the operating manual with operating instructions based on existing national regulations for accident...

  • Page 16: Intended Use

    Any other locations or intended uses require written approval from the manufacturer. The 200 Z is a material hoist that is temporarily erected and • which may only be operated after the landing level safety gates are installed at each loading and unloading point •...

  • Page 17: Assembly, Service/Maintenance Specialist

    • observe national regulations. 1.7.3 Improper use The 200 Z • is not designed for permanent installation • must not be set up to be free-standing (without anchoring) • must not be installed as a free-standing unit above 6.0 m without...

  • Page 18: General Safety Information

    General safety information 200 Z General safety information The machine has been designed and built according to the state of the art and recognised safety rules. Nevertheless, hazards for personnel or third parties and/or damage to machinery and other tangible assets can occur during use, e.g. if the machine: •...

  • Page 19: Safety Instructions For Operating Personnel

    200 Z General safety information Safety instructions for operating personnel The operating manual must be kept within reach at all times at the location where the machine is used. The machine may only be used in a technically flawless condition, in...

  • Page 20: Safety Instructions For Transport

    General safety information 200 Z Safety instructions for transport Immediately report transport damage and/or missing parts to the supplier. During transport tasks, wear a safety helmet, safety shoes and protective gloves! Never walk below suspended loads! Only use appropriate, standardised and tested lifting devices (forklifts, cranes) and load attachment gear (lifting beam, round slings, lifting straps, rope slings, chains) for transport at the assembly site.

  • Page 21: Safety Instructions For Operation

    200 Z General safety information Safety instructions for operation Only operate the machine in accordance with the operating manual, when it is in full working order, and in a safety and hazard- conscious manner. If work is interrupted, switch the machine off at the main switch and secure it with a padlock against being switched on again.

  • Page 22: Safety Instructions For Maintenance And Troubleshooting

    General safety information 200 Z Safety instructions for maintenance and troubleshooting Operating personnel must be informed about how to carry out special work and repair work before starting. Deadlines that are stipulated or stated in the maintenance manual for recurring tests/inspections must be adhered to.
  • Page 23 200 Z General safety information Do not make any changes, additions or modifications to the machine. This also applies to the installation and adjustment of safety devices such as limit switches. Immediately replace damaged or detached information and warning signs, as well as safety labels.

  • Page 24: Safety When Working On The Electric System

    General safety information 200 Z Safety when working on the electric system If there are faults on the electrical system of the machine, it must be shut down immediately using the main switch and secured with a padlock or the mains plug must be disconnected!

  • Page 25: Technical Data

    200 Z Technical data Technical data Operating and environmental conditions The machine may only be operated when the following operating and environmental conditions are adhered to: • Storage in dry rooms, in order to prevent corrosion. • No jolts or vibrations.

  • Page 26: Electrical Connected Loads

    Technical data 200 Z Electrical connected loads Base unit Operating voltage 230 V / 50 Hz / 1 x 16 A / 1 Ph Protection class IP 54 (NEMA 3) Drive 230 V/ 50 Hz Capacity 1.7 kW Current consumption...

  • Page 27: Speeds

    200 Z Technical data Speeds Lifting speed Construction hoist 25 m/min. Safety gear for 200 Z Triggering speed max. 44 m/min. Heights Erection height Lifting height 37.00 m 35.00 m 41.00 m*) 39.80 m *) maximum erection height: Height Up to max. 1000 m above sea level.

  • Page 28: Ladder Section

    200 Z Ladder section For reasons of static strength, only ladder sections with a welded diagonal reinforcement can be used for the 200 Z! The ladder section without reinforcement must not be used for the 200 Ladder section with reinforcement Ladder section without reinforcement für Schwenk- und Schiebebühne...

  • Page 29: Load Capacity, Dimensions And Weights

    200 Z Technical data Load capacity, dimensions and weights Load capacity 200 kg Weight Base unit 140 kg (without load platform) Load platform 46 kg Turning unit 19 kg can be used on the right and left Retainer for scaffolding 6 kg (1 1/2"...

  • Page 30: Fig. 3: Space Required In Front Of The Wall

    Technical data 200 Z Dimensions/required space Fig. 3: Space required in front of the wall 0.50 m 1.62 m 1.10 m approx. 2.10 m 0.71 m 0.52 m Fig. 4: Space required in front of the wall (detail) BL108 GB 2023-10...

  • Page 31: Fig. 5: Space Required In Front Of Scaffolding

    200 Z Technical data Fig. 5: Space required in front of scaffolding 0.50 m 0.95 m 1.95 m 1.48 m 0.35 m BL108 GB 2023-10...

  • Page 32: Transport

    Transport 200 Z Transport ATTENTION Damage to the machine  The machine has to be transported by experienced and competent personnel. Inspection on receiving the machine • Check the shipment for transport damage and completeness according to the purchase order.

  • Page 33: Assembly

    • At loading positions from 2,0 m height protection to prevent persons from falling must be provided (only use original GEDA landing-level safety doors). • Observe the load capacity of the hoist.
  • Page 34 Assembly 200 Z • During assembly, the protruding mast/ladder sections must only be moved a max. 4 m over the last anchorage point! (Upper edge of trolley to rail bracket). • During assembly, never do the following from the load platform: - reach or lean into the travel path during travel.

  • Page 35: Requirements For The Assembly Site

    200 Z Assembly Requirements for the assembly site 5.2.1 Substructure • The foundation must be horizontal and have sufficient load bearing capacity. - The foundation must be compacted according to the ground load [kN/m²] (refer to assembly height). • Depending on the assembly height, for example, wooden planks or steel sheeting, can be used as load distributing base supports.

  • Page 36: Assembly Plan

    Assembly 200 Z Assembly plan The assembly plan shows the basic assembly stages and their chronological sequence. However, installation is always based on the detailed instructions in this manual and the approved installation drawings. Depending on the working equipment available / number of installation engineers, and the construction-site conditions (e.g.

  • Page 37: Assembling The Base Unit

    200 Z Assembly Assembling the base unit The machine may only be installed and used vertically! The base unit must be aligned parallel to the building or scaffolding. The distance between the ladder track and the vertical scaffold post when fastening to a scaffold shall be 0.35 m The distance between the ladder track and the wall when fastening to a wall shall be 0.52 m.

  • Page 38: Install The Rail Bracket And Anchor

    Assembly 200 Z 5.4.1 Install the rail bracket and anchor DANGER Danger to life through fracture of the mast and falling load platform! Vertical distances of the ladder ties:  First ladder tie at a height of 1.80 m.  Next ladder tie at a height of 4 m.

  • Page 39: Fig. 7: Anchoring To A Scaffold

    200 Z Assembly Anchoring to a scaffold If the hoist is erected against scaffolding it must be anchored to the building. It can also be anchored directly to the scaffolding if the scaffolding has been designed for the additional load (see anchoring forces).

  • Page 40: Fig. 8: Anchoring Against A Wall

    Assembly 200 Z 2. Using the scaffold clamps of the rail bracket, release the attachment tube (2) and install to the vertical scaffold post and anchor to the wall using the scaffold couplings (5). 3. Align the ladder track (6) vertically and tighten the scaffold couplers on the rail bracket .

  • Page 41: Fitting The Turning Unit

    200 Z Assembly 5.4.2 Fitting the turning unit The swivelling frame can be fitted hinged to the left or the right on the mountings (1) on the trolley. Fig. 9: Positions of the swivelling frame The swivelling frame can be adapted to the trolley side required by rotating the swivel lever mounting.

  • Page 42: Fig. 11: Swivelling Frame, Right

    Assembly 200 Z Mounting the swivelling frame on the right-hand side of the trolley Prepare the swivelling frame for the right-hand side of the trolley. 1. Install the swivel lever support (2) on the swivelling frame (4) according to the drawing, using three M10 x 16 bolts and spring washers (3).

  • Page 43: Fig. 13: Swivelling Frame, Left

    200 Z Assembly Installing the swivelling frame on the left-hand side of the trolley Prepare the swivelling frame for the left-hand side of the trolley. 1. Install the swivel lever support (2) on the swivelling frame (4) according to the drawing, using three M10 x 16 bolts and spring washers (3).

  • Page 44: Assembling The Platform

    Assembly 200 Z 5.4.3 Assembling the platform Figure of swivelling frame, installed on the right. If the swivelling frame is installed on the left-hand side of the trolley, the load platform must be installed rotated through 180°. 1. Insert the platform (1) on the...

  • Page 45: Anchoring Requirements

    200 Z Assembly Anchoring requirements max. 41.00 m 0.90 m 0.90 m 4.00 m 2.20 m Fig. 18: Anchoring BL108 GB 2023-10...

  • Page 46: Anchoring Forces

    Assembly 200 Z 5.5.1 Anchoring forces The stated values apply: • Per anchoring point. • For the assembly geometry shown. In the event of differing structures, the corresponding values must be requested! The stated values do not include any safety factors. The wind loads used to determine the anchoring forces refer to the European wind regions according to EN 12158 / EN 12159.

  • Page 47: Fig. 20: Installation In Front Of A Wall

    200 Z Assembly Erection height H Wind forces for geographical regions [N/m Wind region 0˂H≤10 1225 10˂H≤20 1114 1410 20˂H≤50 1031 1347 1704 50˂H≤100 1196 1562 1977 100˂H≤150 1306 1706 2159 150˂H≤200 1023 1393 1819 2303 Installation in front of a wall...

  • Page 48: Fig. 22: Installation In Front Of Scaffolding

    Assembly 200 Z Installation in front of scaffolding Anchoring distance V: Load capacity: max. 200 kg Fig. 22: Installation in front of scaffolding Scaffold bay depth = 0.70 m Anchoring forces with maximum track projection 2.94 kN 1.50 kN The values in the table apply to each anchoring point.

  • Page 49: Installing The Ladder Track

    200 Z Assembly Installing the ladder track The hoist can be erected from the platform. However, the following points must be observed: • The load platform is also intended for assembly. • Use fall protection on the front side. • The hoist must only be operated from the load platform (use an extension lead Item No.

  • Page 50: Fig. 24: Installing Ladder Section 2

    Assembly 200 Z 5. Insert the ladder section (2) at an angle from the load platform into the base ladder section (1), position vertically and then push fully together. Fig. 23: Installing ladder section 1 6. Hold the securing lever (4) down...
  • Page 51 200 Z Assembly DANGER Danger to life through fracture of the mast and falling of the load platform! Adhere to the maximum vertical distances of the ladder ties! (refer to chapter 5.5.1 Anchoring forces, page 46)  After installing a ladder tie, the ladder must be correctly aligned using a spirit level.

  • Page 52: Stop Bars

    Assembly 200 Z 5.6.1 Stop bars DANGER Danger to life through fracture of the mast and falling of the load platform!  During operation, the ladder track must not be moved above the topmost anchoring point by more than 3 m.
  • Page 53 200 Z Assembly For complete bridging of a ladder joint, the stop bar can be installed rotated through 180°. The stop bar can also be installed under the trolley, e.g. to set the lower stop point for unloading lorries. BL108 GB 2023-10...

  • Page 54: Securing Loading And Unloading Points

    Assembly 200 Z Securing loading and unloading points To prevent persons from falling, fall protection must be installed at all loading and unloading points where there is a risk of falling from a height of more than 2 m. Landing level safety gates protect persons against falling at the stop position when the platform is not at the stop position.

  • Page 55: Fig. 31: Inserting The Key Into The Lock

    200 Z Assembly  Insert the key (1) into the lock on the landing level safety gate (2). Fig. 31: Inserting the key into the lock  Turn the key (1) to the right to unlock the sliding door (2A).

  • Page 56: Landing Level Stop Bar

    Assembly 200 Z 5.7.2 LANDING LEVEL stop bar A LANDING LEVEL stop bar can be installed at each stop position, so that the platform stops at the same level as the landing level safety gate. Installation Install on the required landing level stop bar at the stop position. (refer to chapter 5.6.1 Stop bars, page 52)

  • Page 57: Check After Assembly And Before Each Operation

    200 Z Assembly Check after assembly and before each operation Check the GEDA 200 Z according to national regulations after assembly and before initial commissioning, as well as after each assembly at a new construction site or any other new site.

  • Page 58: Operation

    Operation 200 Z Operation The 200 Z may only be operated by a qualified person appointed by the operating company. This person must be familiar with the operating manual, have sufficient experience and be informed about the risks involved in handling lifting gear.

  • Page 59: Commissioning

    200 Z Operation Commissioning Main switch Socket for the manual control Fig. 34: Ground station switch box  Plug in the manual control on the socket in the switch box on the foot section.  Turn the main switch to the "I" position [ON] .

  • Page 60: Operation/Function

    Operation 200 Z Operation/function Fig. 35: Overview Ladder section Assembly guard bar Platform Socket for the manual control “ECO” landing level safety gate Foot section anchoring Motor Spring-loaded cable drum Platform access (ramp) Manual control Rail bracket Base mast with foot section...

  • Page 61: Securing The Lowest Stop Position (Ground Station)

    The lowest stop position must be secured and marked to prevent unauthorized access. On the 200 Z, it must be secured either with a base enclosure or with a barrier. For the barrier, an underrun protectionmust additionally be installed on the machine.

  • Page 62: Platform Access Ramp

    Operation 200 Z 6.3.2 Platform access ramp Opening  Unlatch the loading ramp (1) on the interlock hook (2) and lower the ramp.  The platform can now be loaded/unloaded. Closing  Swivel up the ramp and press it against the platform until the interlock hook engages twice.

  • Page 63: Swivelling The Platform

    200 Z Operation 6.3.3 Swivelling the platform For loading and unloading at the landing level, the platform has to be swivelled by 90° towards the scaffolding/building. Swivelling the platform out  Push swivel lever (2) upwards and swivel out the...

  • Page 64: Functional Description

    Operation 200 Z 6.3.4 Functional description • After the main switch has been switched on, the green control light on the ground station switch box signals readiness for operation. • The platform is controlled with the ground control outside of the hazard area or with the electric modules of the landing level safety gates above the lower safety area.

  • Page 65: Ground Control/Manual Control

    200 Z Operation 6.3.5 Ground control/manual control The platform can be summoned to the ground station from higher stop positions or moved up to a landing level using the ground control. EMERGENCY STOP-button UP button DOWN button Fig. 40: Manual control/ground control The cable for the plug-in control is 5 m long.

  • Page 66: Assembly Control/Maintenance Control

    Operation 200 Z 6.3.5.1 Assembly control/maintenance control The platform must be turned towards the trolley and engaged. The ramp must be closed. For installation or maintenance, the platform can only be controlled with a dead man’s control. The platform only moves while the operating button is pressed.

  • Page 67: Interrupting Work - End Of Work

    200 Z Operation 6.3.8 Interrupting work – end of work Switch off and secure the machine when interrupting work and at the end of work.  Move the load platform downwards until it stops at the DOWN limit switch. If there is a risk of frost, move the load platform up a little so that the DOWN limit switch is clear.

  • Page 68: Equipment

    Equipment 200 Z Equipment Assembly protection bar A protection bar (10) which immediately stops the platform travelling in either direction when operated is mounted on the upper side of the trolley to protect persons during installation and maintenance work. Fig. 44: Assembly protection bar...

  • Page 69: Accessories

    200 Z Accessories Accessories 1.10 m base enclosure with barrier (option) With use of the base enclosure, the 200 Z meets the safety requirements specified in the standard. Fig. 46: 1.10 m base enclosure with barrier Height = 1.10 m Distance to moving hoist parts = min.

  • Page 70: Underrun Protection (Option)

    Accessories 200 Z Underrun protection (option) The underrun protection can be used as an alternative to the base enclosure. (Corresponds to the same safety level as the 1.10-m base enclosure.) For platforms with underrun protection, a barrier is sufficient for...

  • Page 71: Fig. 48: Installing The Underrun Protection

    200 Z Accessories Fig. 48: Installing the underrun protection BL108 GB 2023-10...

  • Page 72: Retainer For Scaffolding

    Accessories 200 Z Retainer for scaffolding Cargo (e.g. scaffolding tubes) which is higher than the platform can be secured against falling over during transport with this bracket (1). The tubes and scaffolding couplings are not included in the scope of delivery.

  • Page 73: Landing Level Control

    200 Z Accessories Landing level control To simultaneously transport material to several landings, a landing control is offered as an accessory, up to four landings can be specifically moved to. Fig. 50: 200Z with landing level control Landing control Stop bar for limit switch Landing limit switch The limit switch cables are 15 m long.

  • Page 74: Fig. 53: Installing The Landing Level Limit Switch

    Accessories 200 Z 3. At the required stop positions, install the limit switch (3) on the right- hand ladder rail (viewed towards the building). 4. Route the limit switch cable to the switch box and plug it in there. Fig. 53: Installing the landing level limit switch The limit switch roller must point towards the rack.

  • Page 75: Temperature Sensor (Cold Package)

    During downward travel, the landing level limit switch is not active. Temperature sensor (cold package) (option) The 200 Z can be used down to a temperature of -20 °C. In countries where work is also carried out at lower temperatures, installation of a cold package is recommended.

  • Page 76: Operating Hours Counter

    Accessories 200 Z Operating hours counter An operating hours counter is installed in the trolley switch box to record the operating hours (motor operating time). The switch box must be opened to read the counter. The switch box may only be opened by a qualified electrician!

  • Page 77: Maintenance - Checking - Cleaning

    200 Z Maintenance - Checking - Cleaning Maintenance - Checking - Cleaning Inspection schedule The inspections to be carried out on a daily basis before the start of operation are not included in the maintenance schedule. These are described in the Operation chapter in the instruction manual as these checks are carried out by the operating personnel.

  • Page 78: Replacement Intervals

    Maintenance - Checking - Cleaning 200 Z = visual check / = check (oil leak/irregularities) Check that the gear rack is securely installed Ladder interlock device Ladder anchors (Check that the threaded fasteners on the ladder and building are secure; re-tighten if necessary.)

  • Page 79: Inspections

    200 Z Maintenance - Checking - Cleaning Inspections Inspections prior to operation, recurring inspections and intermediate inspections must be carried out according to national regulations. During inspections, the relevant safety features of the hoist are checked by means of appropriate procedures according to the maintenance schedule or after specific incidents.

  • Page 80: Checks Before Initial Operation

    Recurring inspections must be carried out in accordance with national regulations. GEDA recommends that you carry out a recurring check at least once a year. In the event of increased use (e.g. multiple shift operation), carry out inspections at shorter intervals.

  • Page 81: Checks After Extreme Weather Conditions

    200 Z Maintenance - Checking - Cleaning 9.2.5 Checks after extreme weather conditions Special test after temperatures below -40 °C [-40 °F] If it is unclear if the temperature was below -40 °C [-40 °F] when recommissioning, proceed as if the temperature had been reached.

  • Page 82: Replenishment And Inspection Tasks

    Lubrication of the gear rack/drive pinion  Lubricate the gear racks or spray with adhesive lubricant. Recommended lubricant: • Grease cartridge for GEDA Power Grease 7000 (item no. 13001) The racks must be lubricated more frequently in the case of increased use or multi-shift operation.

  • Page 83: Check The Ladder Interlocks And Bolted Connections

    200 Z Maintenance - Checking - Cleaning 9.3.5 Check the ladder interlocks and bolted connections Checking the ladder interlock device → All interlock levers of the ladder sections must be closed (pointing vertically downwards), except for the top (last) one. This must remain open.

  • Page 84: Checking For Wear

    Maintenance - Checking - Cleaning 200 Z Checking for wear WARNING Risk of injury from components failing  Parts must be replaced immediately if the specified wear limits are exceeded.  Hoist operation is prohibited until the parts have been replaced. All parts also have to be inspected for damage (deformation, cracks, cavities, etc.).

  • Page 85: Track Rollers

    200 Z Maintenance - Checking - Cleaning 9.4.3 Track rollers Calculating wear Wear is calculated using a calibrated vernier calliper. Also check for scoring, cavity formation and flaking. Check play and condition of the bearing. A circlip must be installed.

  • Page 86: Fig. 62: Changing The Top Rack Rollers

    Maintenance - Checking - Cleaning 200 Z Replacing the track rollers DANGER Lethal hazard from the machine being switched on during maintenance/repair work or in case of a defect.  Use a padlock to secure the main switch against activation.

  • Page 87: Motor/Motor Brake

    200 Z Maintenance - Checking - Cleaning 9.4.4 Motor/motor brake Adjusting the motor brake [Excerpt from the manufacturer's documentation] The working air gap "S " is measured in the braking position of the anchor plate (3) and the magnetic body (2). It increases due to wear. If the wear of the brake pad has advanced to the point where the maximum possible air gap "S...

  • Page 88: Fig. 65: Adjusting The Motor Brake 1

    Maintenance - Checking - Cleaning 200 Z Adjusting the motor brake 1. Switch off the drive power supply. 2. Unscrew the manual brake release bolts, release the fan cover fastening screws and remove the fan cover. Fig. 65: Adjusting the motor brake 1 3.

  • Page 89: Function Tests

    200 Z Maintenance - Checking - Cleaning Function tests 9.5.1 Overload adjustment The overload setting for the platform must be checked!  Evenly load the load platform (without accessories) with test weights (236 kg ±2 %).  Activate the Up button.

  • Page 90: Inspecting The Safety Gear

    Maintenance - Checking - Cleaning 200 Z 9.5.2 Inspecting the safety gear The material hoist is equipped with a safety gear which brakes the load platform in the event of it overspeeding. Further travel is not possible once the safety gear has been triggered.

  • Page 91: Fig. 69: Releasing The Brake

    200 Z Maintenance - Checking - Cleaning Conduct a drop test The speed required for triggering the safety gear is only attained when the platform is loaded.  Evenly load the platform (without accessories) with test weights (approx. 225 kg) and leave them in the load platform after testing triggering of the overload function.

  • Page 92: Fig. 70: Resetting The Safety Gear

    Maintenance - Checking - Cleaning 200 Z  Turn the main switch to OFF.  Secure the machine against switching on.  Loosen the two central opposing locking screws (1).  Turn the driver disc (2) clockwise until the actuating lever (3) for the limit switch engages in the groove in the driver disc.

  • Page 93: Check The Safety Gear For Damage

    200 Z Maintenance - Checking - Cleaning 9.5.2.1 Check the safety gear for damage WARNING Risk of injury  Check safety gear for damage.  After each drop test, the safety gear must be checked for signs of damage.  If any damage is identified on the safety gear, it must be immediately replaced.

  • Page 94: Malfunctions - Diagnosis - Repair

    Malfunctions – diagnosis – repair 200 Z Malfunctions – diagnosis – repair WARNING Risk of injury from incorrect troubleshooting and fault elimination  Troubleshooting and the fault elimination may only be carried out by persons specially trained and authorized for this purpose.
  • Page 95 200 Z Malfunctions – diagnosis – repair Platform only moves upwards Is the DOWN limit switch Check/replace the DOWN limit functioning properly switch Platform only moves upwards Is the UP limit switch Check/replace the UP limit functioning properly switch Platform moved too high (refer to chapter 10.2.2 Platform has travelled too high,...

  • Page 96: Rectify Fault

    Malfunctions – diagnosis – repair 200 Z 10.2 Rectify fault 10.2.1 Motor is not delivering full power • Voltage drop of more than 10 % of the rated voltage. • Select cable with larger cross-section. • The integrated thermal switches turn off the control current when overloaded.

  • Page 97: Overload Detection Device Has Triggered

    200 Z Malfunctions – diagnosis – repair ATTENTION Damage to the machine due to incorrect operation  The UP button on the manual control must be pressed because this switch position bypasses the EMERGENCY limit switch. If the DOWN button was pressed accidentally, the load platform can come to a hard stop on the foot section.

  • Page 98: Rescuing The Platform

    Malfunctions – diagnosis – repair 200 Z 10.3 Rescuing the platform Rescue may become necessary in the event that, e.g. • there is no mains voltage. • the electrical system malfunctions. • the drive fails. • the safety gear has triggered.

  • Page 99: Rescue Action Plan

    200 Z Malfunctions – diagnosis – repair 10.3.2 Rescue action plan Action 1: Check the EMERGENCY STOP button. It may have been actuated accidentally. 1. Unlock the EMERGENCY STOP button (1). 2. Press the UP- (3) or DOWN button (4) to continue travel.
  • Page 100 Malfunctions – diagnosis – repair 200 Z CAUTION Risk of death due to inexpert maintenance The brake can become very hot. Free drop of the platform (until the safety gear is activated) when the motor brakes are fully opened.  The brake release lever must be operated extremely carefully to prevent the safety gear from engaging.

  • Page 101: Repair

    • Quantity required The name plate is located on the trolley of the base unit. Spare parts must conform to the manufacturer’s technical specifications! Only use original spare parts from GEDA. For service or repair work, please contact our customer service department: For the sales and customer service address, (refer to chapter 1.4...

  • Page 102: Disassembly

    Disassembly 200 Z Disassembly The same regulations and safety instructions apply to dismantling (refer to chapter 5 Assembly, page 33). Dismantling is generally carried out in reverse order to installation. Additionally observe the following instructions: • Dismantle the landing level safety gates first (mount the 3-part protection first).

  • Page 103: Disposal

    200 Z Disposal Disposal At the end of its useful life, the machine may need to be inspected for operational safety in accordance with national regulations, disassembled correctly and scrapped in an environmentally friendly way according to national provisions. It is prohibited to use parts from a machine that is being scrapped in other machines or to assemble such parts to produce a new machine.

  • Page 104: Summary Of Instruction Signs

    Summary of instruction signs 200 Z Summary of instruction signs Fig. 74: Item No.: 05242 (all Fig. 75: Item No.: 14657 switch boxes) Fig. 76: Item No.:33697(trolley) (trolley) Fig. 77: Item No.: 16688 (Manual Fig. 78: Item No.: 14523 (trolley switch box) control) Item No.

  • Page 105: Documenting The Checks

    200 Z Documenting the checks Documenting the checks Documentation for regular checks in accordance with the maintenance schedule recurring check in accordance with national rules unscheduled check after specific events Name: Serial number: Year of manufacture: The hoist was checked on ______________ .
  • Page 106 Documenting the checks 200 Z Documentation for regular checks in accordance with the maintenance schedule recurring check in accordance with national rules unscheduled check after specific events Name: Serial number: Year of manufacture: The hoist was checked on ______________ .
  • Page 107 200 Z Documenting the checks Documentation for regular checks in accordance with the maintenance schedule recurring check in accordance with national rules unscheduled check after specific events Name: Serial number: Year of manufacture: The hoist was checked on ______________ .
  • Page 108 Documenting the checks 200 Z Documentation for regular checks in accordance with the maintenance schedule recurring check in accordance with national rules unscheduled check after specific events Name: Serial number: Year of manufacture: The hoist was checked on ______________ .
  • Page 109 200 Z Documenting the checks Documentation for regular checks in accordance with the maintenance schedule recurring check in accordance with national rules unscheduled check after specific events Name: Serial number: Year of manufacture: The hoist was checked on ______________ .
  • Page 110 Documenting the checks 200 Z Documentation for regular checks in accordance with the maintenance schedule recurring check in accordance with national rules unscheduled check after specific events Name: Serial number: Year of manufacture: The hoist was checked on ______________ .
  • Page 111 200 Z Documenting the checks Documentation for regular checks in accordance with the maintenance schedule recurring check in accordance with national rules unscheduled check after specific events Name: Serial number: Year of manufacture: The hoist was checked on ______________ .
  • Page 112 Documenting the checks 200 Z Documentation for regular checks in accordance with the maintenance schedule recurring check in accordance with national rules unscheduled check after specific events Name: Serial number: Year of manufacture: The hoist was checked on ______________ .
  • Page 113 200 Z Documenting the checks BL108 GB 2023-10...
  • Page 114 GEDA GmbH Mertinger Strasse 60 86663 Asbach-Bäumenheim Tel.: +49 (0)9 06 / 98 09-0 Fax: +49 (0)9 06 / 98 09-50 E-Mail: info@geda.de Web: www.geda.de BL108 GB 2023-10...

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