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Summary of Contents for GEDA 1500 Z/ZP
- Page 1 Operating Manual Construction hoist / transport platform For persons and loads Page 1 of 114 Rev.: 004 BL 076 GB Translation of the original operating manual 2011 / 03...
- Page 2 ® GEDA 1500 Z / ZP Page 2 of 114 Rev.: 004 BL 076 GB Translation of the original operating manual 2011 / 03...
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Page 3: Table Of Contents
® GEDA 1500 Z / ZP EC Declaration of Conformity GUIDE ..........................7 .............................. 7 MAGES ............................7 ARNINGS ..................... 8 VERVIEW OF WARNINGS IN THE MANUAL 1.3.1 Electric shock..........................8 1.3.2 Crushing by car..........................8 1.3.3 Do not use the hoist if there is a fire .................... 8 1.3.4... - Page 4 ® GEDA 1500 Z / ZP 3.9.10 Operating and environmental conditions................30 SAFETY INFORMATION ...................31 ............................ 31 ROPER USE ..........................31 ACHINE LIMITS ......................31 ONVERSIONS ALTERATIONS ......................32 INKING TO OTHER MACHINERY ....................32 ROHIBITION OF CERTAIN ACTIVITIES ........................32 ACHINE OPERATION ........................
- Page 5 ® GEDA 1500 Z / ZP 10 SAFETY AND EMERGENCY EQUIPMENT ..............58 EMERGENCY STOP........................59 10.1 ....59 10.2 EMERGENCY STOP/ RIGGERING AN SHUTTING DOWN THE MACHINE IN AN EMERGENCY ................59 10.3 EMERGENCY STOP INISHING THE SITUATION ................. 59 10.4...
- Page 6 ® GEDA 1500 Z / ZP 18.5.1 Drive pinion..........................99 18.5.2 Gear rack ..........................99 18.5.3 Tracks rollers ........................100 18.5.4 Drive brake .......................... 101 ......................... 102 18.6 UNCTION CHECKS 18.6.1 Safety gear .......................... 102 18.6.2 Drop test successful ......................103 18.6.3...
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Page 7: Guide
® GEDA 1500 Z / ZP Guide You will come across a series of illustrations and symbols while reading this manual which are intended to help you navigate through and understand this manual. The different meanings are explained below. Textual notations... -
Page 8: Overview Of Warnings In The Manual
® GEDA 1500 Z / ZP Overview of warnings in the manual Electric shock 1.3.1 HAZARD Electric shock Parts remain live even after pressing the EMERGENCY STOP or after turning off the machine at the main switch. This applies to all work on electrical parts. -
Page 9: Secure Machine Against Being Switched On
® GEDA 1500 Z / ZP 1.3.5 Secure machine against being switched on HAZARD Life-threatening hazard Due to the machine being switched on during servicing/repair work or when there is a defect. Secure the main switch with a padlock to prevent it being switched on. -
Page 10: Wear Safety Clothing
® GEDA 1500 Z / ZP 1.3.10 Wear safety clothing HAZARD Life-threatening hazard Risk of fire and explosion due to the use of combustible cleaning agents. Only use suitable, non-combustible cleaning agents. Do not use steam-jet equipment/high-pressure cleaners. Electrical components can be damaged. -
Page 11: Abbreviations
Kip. kilopound ± plus/minus Imprint GEDA Dechentreiter GmbH & Co. KG © Copyright All rights reserved. No part may be reproduced in any form or processed, duplicated or disseminated using electronic media without the written permission of the manufacturer. Observe the copyright and user conditions of any software products/user documentation from other manufacturers that may be included in the scope of delivery. -
Page 12: Identification Data
1500 Z / ZP Identification data Machine Machine type GEDA 1500 Z/ZP Year of Refer to rating plate manufacture Manufacturer GEDA Dechentreiter GmbH & Co. KG Road/street: Mertinger Strasse 60 Town/city: D-86663 Asbach-Bäumenheim Country: Germany Tel.: ++ 49 (0)9 06 / 98 09-0... -
Page 13: Geda Representatives
Spare parts are ordered exclusively through the manufacturer/representative. Only original GEDA spare parts may be used! Only original GEDA spare parts guarantee full function as well as safety and reliability. The use of unapproved spare parts releases us from any liability for damage arising as a consequence of such use. -
Page 14: Technical Data
® GEDA 1500 Z / ZP Technical data Speeds Hoisting speed Construction hoist 24 m / min. (External control) Transport platform / Assembly 12 m / min. (Platform control) In the safety area (0 – 2 m above the ground) 12 m / min. -
Page 15: Dimensions And Weight
® GEDA 1500 Z / ZP Dimensions and weight NOTE Due to the attachment of auxiliary equipment (such as e.g. roof, assembly web etc.) the tare weight is increased. Hereby, the payload is accordingly reduced. Base unit 3.5.1 Weight 970 kg... -
Page 16: Platform Bl
® GEDA 1500 Z / ZP Platform 3.5.4 Payload (max.) Construction Hoist 1,200 kg Transport platform 1,200 kg 1,100 kg + 1 1,000 kg + 2 (max. 7 people) 900 kg + 3 800 kg + 4 ... -
Page 17: Platform C
® GEDA 1500 Z / ZP Platform 3.5.7 Payload (max.) Construction Hoist 2,000 kg Transport platform 2,000 kg 1,900 kg + 1 1,800 kg + 2 (max. 7 people) 1,700 kg + 3 1,600 kg + 4 ... -
Page 18: Platform F
® GEDA 1500 Z / ZP Platform 3.5.10 Payload (max.) Construction Hoist 2,000 kg Transport platform 1,500 kg 1,400 kg + 1 1,300 kg + 2 (max. 7 people) 1,200 kg + 3 1,100 kg + 4 ... -
Page 19: Platform I
Vertical inclination of the mast max. 0.5°. Check inclination during and following installation using appropriate means. Landing level safety gates The hoist GEDA 1500 Z/ZP has been type-tested together with the GEDA landing-level safety gates: GEDA COMFORT Item No. 01212 GEDA STANDARD Item No. -
Page 20: Tightening Torques
® GEDA 1500 Z / ZP Tightening torques 3.7.1 Mechanical fittings without tightening-torque control All information refers to bolts in strength class 8.8 Tightening Tightening torque torque M 16 25 Nm 210 Nm M 10 M 18 49 Nm 300 Nm... -
Page 21: Technical Information For Assembly
® GEDA 1500 Z / ZP Technical information for assembly Foundation 3.9.1 The foundation must reliably transfer existing loads into the subsoil. Therefore ensure the following points before each assembly job: Evidence showing the load bearing capacity of the foundation ... -
Page 22: European Wind Regions
® GEDA 1500 Z / ZP European wind regions 3.9.3 The operating company is responsible for applying the correct wind region. Local conditions such as: mountains, bays, valleys, house gullies, thoroughfares, buildings, etc. can create wind turbulences and make it necessary to apply another wind region. -
Page 23: Assembly Geometry
® GEDA 1500 Z / ZP Assembly geometry 3.9.4 Page 23 of 114 Rev.: 004 BL 076 GB Translation of the original operating manual 2011 / 03... - Page 24 ® GEDA 1500 Z / ZP Platform depth Load capacity during assembly Distance between wall fixtures Platform width Distance between the centre of the Distance from the centre of the circular circular mast tube to the centre of mast tube to the wall the landing level gate crossbar Max.
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Page 25: Anchoring Forces
® GEDA 1500 Z / ZP Anchoring forces 3.9.5 The anchoring loads must be safely absorbed by the building / scaffolding. As necessary, this must be checked by a qualified building engineer. The selection of attachment elements is dependent on the circumstances (dowel / through bolts). - Page 26 ® GEDA 1500 Z / ZP = 1.2 m; B = 2.58 m; C =0.28 m) Platform BL (A Top anchor point remaining anchorings or Mast projection 2 m uppermost anchoring without mast projection) Wind region 2.9 kN 8.7 kN 1.8 kN...
- Page 27 ® GEDA 1500 Z / ZP Assembly in front of scaffolding Anchoring distances for all platforms (A2 = 1.6 m; B2 = 2.4 m; C2=0.43 m) Platform A Top anchor point remaining anchorings or Mast projection 6 m uppermost anchoring...
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Page 28: Reinforcing Tubes
® GEDA 1500 Z / ZP Reinforcing tubes 3.9.6 For certain assembly situations (very large distances to fixing points) it may be necessary to protect the anchoring tubes from buckling. The actual forces in the tube are to be Buckling... -
Page 29: Operating Materials
® GEDA 1500 Z / ZP Operating materials 3.9.7 2.64 lbs (1.2 kg) Grease: Class / quality: NLGI 2 The grease quantity is enough for approx. 60 operating hours (5 weeks / 1 shift operation). AGIP GR MU EP or similar quality of grease. (You must observe the mixing capacity of greases). -
Page 30: Tests
® GEDA 1500 Z / ZP Tests 3.9.9 The following tests have been carried out before delivery: Dynamic test with the safety gear with 1.25 of the maximum load capacity using a drop test. Electrical tests according to EN 60204. -
Page 31: Safety Information
The safety information must be read and observed by anyone entrusted with work on the machine or supervising or instructing those people. Non- compliance with the safety information releases GEDA from any liability. Proper use The machine described in this manual is only for: temporary use on construction sites as: ... -
Page 32: Linking To Other Machinery
Control-related or functional linking to other machinery is prohibited and releases GEDA from any liability. Prohibition of certain activities The following activities may only be carried out by GEDA employees due to error sources that are potentially unrecognisable (to the operating company): ... -
Page 33: Machine Hazards
Hazard sources/residual hazards As with all complex machinery, there are also potential hazard sources on GEDA machines. These are: Mobile, rotating, pointed and sharp-edged parts 4.9.1 ... -
Page 34: Other Applicable Documents
4.13 GEDA training sessions GEDA conducts detailed training sessions in order to enable the highest degree of safety and economic efficiency when operating the machine. When the machine is delivered, the operating company and its personnel will receive extensive instructions about the function, operation, maintenance, servicing and troubleshooting. -
Page 35: Obligations Of The Operating Company
Servicing and repair work must only be carried out by personnel qualified for this work. The use of non-qualified personnel is prohibited and releases GEDA from any liability. Page 35 of 114 Rev.: 004 BL 076 GB... -
Page 36: Accessibility To Necessary Information
® GEDA 1500 Z / ZP Accessibility to necessary information The operating company must make the manual required for the particular job available to all people who are commissioned with operation, servicing and maintenance. The operating company must ensure that these people have read and understood the necessary manuals. -
Page 37: Transporting Suspended Loads Over The Machine
The corresponding instructions/manuals must be made available. 5.10 Follow the instructions of GEDA assembly engineers If the machine is assembled by GEDA assembly engineers, their instructions must be complied with. 5.11 Provision of personal protective gear The operating company must provide personal protective gear appropriate to the respective place of use and purpose. -
Page 38: For Use By Authorised People
® GEDA 1500 Z / ZP For use by authorised people Operator A person who, due to training and experience, is capable of carrying out the functions and activities associated with normal operation. This also includes avoiding potential risks and hazards that may occur during machine operation. -
Page 39: Obligatory Safety Instructions
® GEDA 1500 Z / ZP Obligatory safety instructions Basic conduct while working with the machine The machine must be in a technically fault-free condition, be used in a hazard-conscious way and in accordance with the instructions in this manual. -
Page 40: Supplementary Safety Instructions - Transporting The Machine/Disposing Of The Machine
(e.g. with a padlock). If there is a risk of parts falling onto the platform, the GEDA protective roof must be used. Supplementary safety instructions - transporting the machine/disposing of the machine ... -
Page 41: Supplementary Safety Instructions - Set Up And Connection/Installation
Provide sufficient space for opening doors and covers. Only carry out welding, burning and grinding work on the machine after consultation and approval from GEDA. Observe the reduced load-bearing capacity of the platform during assembly. Observe the mast anchor distances and trailing cable guides. -
Page 42: Supplementary Safety Instructions - First Commissioning/Daily Commissioning
® GEDA 1500 Z / ZP Supplementary safety instructions - first commissioning/daily commissioning Make sure that: All safety features are present and functioning All connections are properly connected All parts are correctly installed No tools or other parts are inside or on the machine ... -
Page 43: Supplementary Safety Instructions - Transporting Persons
Lean into the travel path of the machine. If there is a risk of tools/parts falling onto the platform, the GEDA protective roof must be used. HAZARD Life-threatening hazard Crushing or amputation of limbs. Never reach into the travel path of the machine during operation. -
Page 44: Supplementary Safety Instructions - Transporting Materials
® GEDA 1500 Z / ZP Supplementary safety instructions - transporting materials The operator is responsible for correct loading and unloading and for correctly securing the load. Use appropriate hoisting gear for loading and unloading. Only use hoisting gear that is designed for the weight of the load. -
Page 45: Supplementary Safety Instructions Servicing/Repairs/Maintenance
Test that the parts are functioning correctly after any work. Make sure that no hazards will arise from the machine being started up. Only carry out welding, burning and grinding work on the machine after consultation and approval from GEDA. Page 45 of 114 Rev.: 004... -
Page 46: Safety Instructions For Cleaning
® GEDA 1500 Z / ZP Safety instructions for cleaning Risk of fire and explosion from using combustible cleaning materials. Only use suitable, non-combustible cleaning agents. Label damp areas with the appropriate warning boards. Wear personal protective gear. -
Page 47: Safe Conduct In An Emergency
® GEDA 1500 Z / ZP Safe conduct in an emergency Operational instructions for conduct in an emergency and/or the evacuation plan must be observed. Never use parts of the machine as a climbing aid. Never climb hands-free. Always hold on with at least one hand. -
Page 48: Extreme Weather Conditions
® GEDA 1500 Z / ZP 7.11 Extreme weather conditions Condition(s) Hazard / Measure NOTE: Hoists with a cold package disable upwards motion at < -20 °C. It is then Temperature only possible to travel downwards. NOTE: If frost is expected, all limit switches and moving parts should be treated with a lubricant which is suitable for the temperature range expected in order to prevent them from freezing up in the actuated position. - Page 49 ® GEDA 1500 Z / ZP Condition(s) Hazard / Measure High temperatures Circulatory collapse of passengers in the event of a defect in the hoist until passengers are freed . Take sufficient fluids along in the hoist. In the case of open platform, wear/take sunscreen.
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Page 50: Brief Description Of The Machine
® GEDA 1500 Z / ZP Brief description of the machine WARNING The brief description only represents a general overview. It does not form the basis for correct and proper operation by uninformed persons. Machine operation and personnel training is always carried out using the detailed descriptions in the appropriate section of this manual. - Page 51 ® GEDA 1500 Z / ZP Operation is from: the platform, as a transport platform as a construction hoist from the ground station and landing levels. The machine can be stopped at any desired position by releasing the respective button.
- Page 52 ® GEDA 1500 Z / ZP Switch boxes / Drive 1 = Drive motor 2 = Brake release lever 3 = Mains plug 4 = Switch box Ground station 5 = Socket (red) for electric module for the landing level doors (or dummy plug...
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Page 53: Operating And Control Elements
® GEDA 1500 Z / ZP Operating and control elements Main switch Is used for turning the machine on/off at the start/end of work. In the event of malfunctions or servicing/repair work and at the end of work, the main switch must be secured against switch-on with a lock. -
Page 54: Manual Control
® GEDA 1500 Z / ZP Manual control (Use as construction hoist) 1 = EMERGENCY STOP 2 = Selector switch MANUAL (I) - AUTOMATIC (II) 3 = UP button 4 = DOWN button Control light, overload and electric socket 5 = overload control light 6 = Earthing contact socket outlet 230 V/16 Amp. -
Page 55: Platform Access Ground Station
® GEDA 1500 Z / ZP Platform access Ground station The access can only be opened if the platform is stationary on the ground (stopped by the down limit switch). 1 = Unlocking lever for opening the door 2 = Locking pins Emergency interlock release In case of apower cut the magnet lock can be manually released. - Page 56 ® GEDA 1500 Z / ZP Emergency lock for platform type “A” Disassemble the cover panel (4) in front of the switch box carriage. Insert the triangular key (3) into the lock from below. Turn the key (3) slightly to the right and simultaneously push the door locking lever (1).
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Page 57: Drop Test Control
® GEDA 1500 Z / ZP Drop test control (Used exclusively by authorised personnel). The drop test control is used exclusively to carry out a drop test or to raise, if the platform has moved too far down. 1 = EMERGENCY-STOP button 2 = UP or “neutral”... -
Page 58: Safety And Emergency Equipment
® GEDA 1500 Z / ZP Safety and emergency equipment Extensive safety and emergency equipment guarantees that people are efficiently separated from any hazards. The machine has the following safety and emergency equipment: Safety and emergency equipment Included as Optional... -
Page 59: Emergency Stop
® GEDA 1500 Z / ZP 10.1 EMERGENCY STOP Only operate the EMERGENCY STOP in an emergency. The machine has 3 EMERGENCY STOPs: Platform control Manual control Drop test control HAZARD Electric shock Parts remain live even after pressing the EMERGENCY STOP or after turning off the machine at the main switch. -
Page 60: Location Of The Emergency Stop Buttons
® GEDA 1500 Z / ZP 10.5 Location of the EMERGENCY STOP buttons Platform control Manual control Drop test control Page 60 of 114 Rev.: 004 BL 076 GB Translation of the original operating manual 2011 / 03... -
Page 61: Safety Stop
® GEDA 1500 Z / ZP 10.6 Safety stop When the safety stop is activated, the platform stops approx.. 2 m above the ground. A warning tone sounds for approx. 3 seconds. Subsequently, the movement can be continued to the ground station by pressing the button AB. -
Page 62: Emergency Lower
® GEDA 1500 Z / ZP 10.10 EMERGENCY lower CAUTION Avoid overheating of the brake. Interrupt the lowering process for 2 minutes at the latest after every 1-2 meters. The length of a mast section can be used for orientation. -
Page 63: Country-Specific Equipment Variants/Accessories
® GEDA 1500 Z / ZP Country-specific equipment variants/accessories 11.1 Collision grille Function: To protect the hoist against damage resulting from driving into obstacles. To protect people anomalously standing beneath the platform from crushing when the platform moves downwards. NOTE: If the collision grille is activated, the control function is interrupted and travel is no longer possible. -
Page 64: Enclosure With Barrier
® GEDA 1500 Z / ZP 11.3 Enclosure with barrier WARNING The distance between the enclosure and moving parts must be at least 0.5 m. NOTE The barrier can optionally be hinged on the left or right. Assembly Place and bolt down the enclosure elements around the base unit. -
Page 65: Cold Package
® GEDA 1500 Z / ZP 11.4 Cold package At temperatures of under – 20 °C the machine can no longer be operated. The cold package (1) monitors the ambient temperature and disables the upward travel path at lower temperatures, so that it is only possible to travel to the ground station. -
Page 66: Operation
® GEDA 1500 Z / ZP Operation 12.1 Daily inspections before starting work guarantee safety when working with machine, supervisor/platform operator/person appointed by the operating company is obliged to carry out a daily inspection of certain machine areas/parts. Any defects identified must be reported immediately to a superior and rectified. -
Page 67: Function Tests
® GEDA 1500 Z / ZP Function tests 12.1.2 Test run with empty platform Unusual odours, noises and vibrations. Oil/grease leaks. Move the platform to the maximum height. - Stop the platform at the correct position. - Further upwards movement is not possible. -
Page 68: Operation Of The Platform Access Points And The Landing Level Safety Doors
® GEDA 1500 Z / ZP 12.2 Operation of the platform access points and the landing level safety doors 12.2.1 Base enclosure barrier (optional) Open Raise the barrier (1) up. Close Lower the barrier (1) until it lies on the enclosure posts. -
Page 69: Barrier With Unloading Ramp
® GEDA 1500 Z / ZP Barrier with unloading ramp 12.2.3 Open Press the barrier (2) towards the platform and swing it upwards; the loading ramp opens automatically and presses the toe board of the landing level safety gate down. -
Page 70: Operating As A Material Hoist
® GEDA 1500 Z / ZP 12.2.5 Operating as a material hoist The platform access points for the ground station, barriers with unloading ramp and assembly bridge must be closed and engaged. The assembly guard must be properly hung up. - Page 71 ® GEDA 1500 Z / ZP Manual control Dead man's control Selector switch (2) to position “I” Ascent Press the UP (3) button. The platform only moves as long as the UP (3) button is pressed. The platform overruns the landing level limit switch approach bar and is stopped by the UP limit switch.
- Page 72 ® GEDA 1500 Z / ZP Automatic travel to a landing level Selector switch (2) to position “II” Ascent Press and release the UP (3) button. The platform only ascends above the area 2.0 m above the ground (safety area), if the UP (3) button is pressed.
- Page 73 ® GEDA 1500 Z / ZP Control units at the landing levels (optional) NOTE With the control units at the landing levels the platform can only be controlled above the 2 m safety height. Below this safety level the platform can only be moved by hand.
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Page 74: Operating As Transport Platform
® GEDA 1500 Z / ZP 12.2.6 Operating as transport platform The transport platform can be operated from the platform only in dead man's control. The platform only operates for as long as the operating button is pushed. The platform may be accessed and exited only at the installed landing level safety gates above 2m. - Page 75 ® GEDA 1500 Z / ZP Descent Press and hold the DOWN button (4) to move the platform down. Stopping the platform in its descent: Release DOWN button (4). The platform descend and stops automatically approx. 2 m above the ground.
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Page 76: Recovery Of People Locked Inside
® GEDA 1500 Z / ZP Recovery of people locked inside Rescue can become necessary if, e.g. There is no mains voltage. The electrical system has malfunctioned. The drive has failed. The safety gear has been triggered. -
Page 77: Rescue Measures Plan
® GEDA 1500 Z / ZP The sequence of measures can / must be varied by the attendant / rescue personnel depending on the specific situation. 13.2 Rescue measures plan People on the platform: Measure 1: Inspect the key switch. -
Page 78: Cleaning
® GEDA 1500 Z / ZP Cleaning Execution, necessary safety clothing, cleaning agents and equipment according to the applicable instructions from the operating company. HAZARD Life-threatening hazard Risk of fire and explosion due to the use of combustible cleaning agents. -
Page 79: Assembly
Provide sufficient space for opening doors and covers. Only carry out welding, burning and grinding work on the machine after consultation and approval from GEDA. Observe the reduced load-bearing capacity of the platform during assembly. Observe the mast anchor distances and trailing cable guides. - Page 80 ® GEDA 1500 Z / ZP During assembly, never do the following from the platform: o Reach or lean into the travel path during ascent/descent o Allow parts to project into the travel path during ascent/descent o Stand on the load o Exit the platform to climb on to the mast or the building.
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Page 81: Transport To Assembly Site
CAUTION Damage to the base mast. Never attach load- carrying equipment directly to the base mast. Always use the GEDA lifting eye. Attach the shackle (2) of the chain sling to the slinging lug (1) and secure. Page 81 of 114 Rev.: 004... -
Page 82: Assembly Plan
® GEDA 1500 Z / ZP 15.2 Assembly plan Fundamentally, assembly is according to the diagram as follows. Assembly diagram 1. Position base unit 1. Align 2. Attach feet 3. Attach cable bin 4. Connect to operating company's electric power supply 2. -
Page 83: Assembling The Base Unit
® GEDA 1500 Z / ZP 15.3 Assembling the base unit The base unit must be horizontal and aligned at a right-angle to the building / scaffolding. Application of force to the foundation must only be through load- distributing supports (area min. = 0.25m ... -
Page 84: Assemble Cable Bin And Trailing Cable Bracket
® GEDA 1500 Z / ZP 15.4 Assemble cable bin and trailing cable bracket Attach trailing cable bracket to the sliding carriage. Assemble the cable clamp to the tension release. Put the plug into the socket on the sliding-carriage switch cabinet and secure with a mounting clip. -
Page 85: Assembly / Anchoring The Mast
® GEDA 1500 Z / ZP 15.5 Assembly / anchoring the mast Assembly and anchoring of the mast is fundamentally carried out from the platform and scaffolding. If assembling without scaffolding, anchoring to the building using a mast bracket is carried out from the assembly bridge. -
Page 86: Assemble Mast Bracket
® GEDA 1500 Z / ZP Connect the assembly guard again. Press the button UP to assemble another section of mast. Press button DOWN to collect another section of mast from the ground. HAZARD Life-threatening hazard Crushing or amputation of limbs. - Page 87 ® GEDA 1500 Z / ZP Install the first two mast anchors at a height of approx. 6 m. After assembly of the mast anchoring, use a spirit level to check the alignment of the base mast. Further mast anchors are set at intervals of max. 10 m.
- Page 88 ® GEDA 1500 Z / ZP Secure the telescopic tube (5) to the inside of the circular mast tube with a rigid scaffold coupling, pulling it towards the wall and anchoring it there. Select the furthest possible horizontal distance between the two anchoring tubes against the wall.
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Page 89: Use Of The Assembly Bridge
® GEDA 1500 Z / ZP Use of the assembly bridge 15.5.2 The assembly bridge is exclusively intended for the assembly of the mast from the platform. Each time before using the platform, make sure that the safety ratchet of the assembly bridge is fully engaged. -
Page 90: Assemble Emergency Limit Switch Bar
® GEDA 1500 Z / ZP Assemble EMERGENCY limit switch bar 15.5.4 WARNING Danger of injury Operation without a correctly installed EMERGENCY limit switch bar is prohibited. EMERGENCY limit switch bars must be installed before commissioning according to the following information. -
Page 91: Safeguarding Loading And Unloading Points
Protection to prevent falling is to be provided at all loading and unloading points at a height of more than 2 m. Only guard rails can be used that enable transfer without danger. Type approved GEDA hoists may only be used with correspondingly approved landing level safety doors. For assembly of the landing level safety gates, refer to the corresponding manual. -
Page 92: Dismantling
® GEDA 1500 Z / ZP Dismantling The same regulations and safety instructions as described for assembly apply for dismantling. Disassembly is generally carried out in reverse order to assembly, in addition please note the following: First dismantle the landing level safety equipment (fit 3-part protection first). -
Page 93: Maintenance
® GEDA 1500 Z / ZP MAINTENANCE WARNING The entire manual must be read for all service/repair work. Work is prohibited if the type and scope of work to be carried out is unclear or if the hazards and measures to avert said hazards are unclear. All unclear issues must be resolved before starting work. - Page 94 ® GEDA 1500 Z / ZP HAZARD Electric shock Parts remain live even after pressing the EMERGENCY STOP or after turning off the machine at the main switch. This applies to all work on electrical parts. Disconnect the mains supply upstream from the main switch.
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Page 95: Maintenance Schedule
® GEDA 1500 Z / ZP 18.2 Maintenance schedule Tasks to be carried out Check the braking distance Check the gear rack and drive pinion for lubrication and wear. Check the trailing cable, mains supply cable and control cables for damage. -
Page 96: Tests
® GEDA 1500 Z / ZP 18.3 Tests During the tests, the relevant safety-related characteristics of the machine are checked for condition, availability and function using appropriate procedures. Appropriate procedures are: Visual inspections Functional and efficiency tests Tests using measuring and testing equipment ... - Page 97 ® GEDA 1500 Z / ZP Visual inspections must always be carried out before function checks. Any defects identified must be reported immediately to a superior and rectified. Operation is prohibited until the defects are rectified. Faults may only be rectified by competent specialists who are authorised to implement them.
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Page 98: Replenishment And Inspection Tasks
® GEDA 1500 Z / ZP 18.4 Replenishment and inspection tasks Lubrication device 18.4.1 CAUTION Do not use grease with solid lubricants. This could damage the lubrication device. Replenishing through the nipple Place the grease gun to the nipple (1) (Underside of the container). -
Page 99: Checking For Wear
® GEDA 1500 Z / ZP 18.5 Checking for wear WARNING Danger of injury from components failing Parts must be replaced immediately if the specified wear limits are exceeded. Machine operation is prohibited until the parts have been replaced. All parts must also be checked for damage (deformation, cracks, cavities, etc.). -
Page 100: Tracks Rollers
® GEDA 1500 Z / ZP Tracks rollers 18.5.3 Track roller (white) Item No. 13060 Wear limit (diameter) Ø min. Ø normal 77 mm -0,30 Also check the play and condition of the bearing. There must be a circlip. Track roller with chamfer (white) item no. 18013 Wear limit (diameter) Ø... -
Page 101: Drive Brake
Air gap must be the same at each position. Always check the air gap at several positions. In addition to this information, you must observe the information in the manufacturer's manual. Non-compliance releases GEDA from any liability. Switch off the motor power supply. -
Page 102: Function Checks
® GEDA 1500 Z / ZP 18.6 Function checks Safety gear 18.6.1 WARNING Danger of injury The drop test may only be carried out by a qualified person, specifically appointed by the operating company who, based on their training, knowledge and practical experience, can evaluate the risks and assess the safe condition of the safety gear. -
Page 103: Drop Test Successful
® GEDA 1500 Z / ZP Press the UP button (1) until the platform is approx. 6 m high. Turn the turnkey (2) to the right. brake opens platform moves downwards. The safety gear must stop the platform after approx. -
Page 104: Check The Safety Gear For Damage
Tighten nut (4). 18.6.5 Safety gear replacement GEDA safety gear must be replaced with new GEDA safety gear (safety gear exchange units) after 5 years at the latest. The obligation to replace safety gear applies to both material hoists and personnel hoists. -
Page 105: Fault Table
® GEDA 1500 Z / ZP 18.7 Fault table WARNING Only have troubleshooting and fault resolution carried out by authorised personnel trained especially for these tasks. Below you will find potential faults and the appropriate remedial action. Fault Cause Remedial action... - Page 106 ® GEDA 1500 Z / ZP Fault Cause Remedial action The platform does Main switch off Main switch on not move The platform access door is Close the access door not correctly closed and Check and, if necessary, locked replace the lock...
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Page 107: Documenting The Tests
® GEDA 1500 Z / ZP Documenting the tests Documentation for a regular check according to the maintenance schedule unscheduled check after unusual events Name: Serial number: Year of manufacture: Factory number: The machine was checked on______________. Thereby no... - Page 108 ® GEDA 1500 Z / ZP Documentation for a regular check according to the maintenance schedule unscheduled check after unusual events Name: Serial number: Year of manufacture: Factory number: The machine was checked on______________. Thereby no the following...
- Page 109 ® GEDA 1500 Z / ZP Documentation for a regular check according to the maintenance schedule unscheduled check after unusual events Name: Serial number: Year of manufacture: Factory number: The machine was checked on______________. Thereby no the following...
- Page 110 ® GEDA 1500 Z / ZP Documentation for a regular check according to the maintenance schedule unscheduled check after unusual events Name: Serial number: Year of manufacture: Factory number: The machine was checked on______________. Thereby no the following...
- Page 111 ® GEDA 1500 Z / ZP Documentation for a regular check according to the maintenance schedule unscheduled check after unusual events Name: Serial number: Year of manufacture: Factory number: The machine was checked on______________. Thereby no the following...
- Page 112 ® GEDA 1500 Z / ZP Documentation for a regular check according to the maintenance schedule unscheduled check after unusual events Name: Serial number: Year of manufacture: Factory number: The machine was checked on______________. Thereby no the following...
- Page 113 ® GEDA 1500 Z / ZP Space for notices Notice entered Name: / Date Position Page 113 of 114 Rev.: 004 BL 076 GB Translation of the original operating manual 2011 / 03...
- Page 114 ® GEDA 1500 Z / ZP Space for notices Notice entered Name: / Date Position Page 114 of 114 Rev.: 004 BL 076 GB Translation of the original operating manual 2011 / 03...
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