GEDA STAR 200 STANDARD Assembly And Operating Manual

Swivel arm hoist for loads
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Assembly and Operating Manual
Swivel Arm Hoist
for loads
Lifting capacity:
Year of construction: ..................................
Serial number:
BL107 GB Edition 01.2010
Mertinger Straße 60  D-86663 Asbach – Bäumenheim  Germany
200 kg
250 kg
..................................
Phone +49 (0)9 06 / 98 09- 0
Translation of the original Operating Man ual
Fax +49 (0)9 06 / 98 09-50
Email:
info@geda.de
WWW:
http://www.geda.de

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Summary of Contents for GEDA STAR 200 STANDARD

  • Page 1 Mertinger Straße 60  D-86663 Asbach – Bäumenheim  Germany Phone +49 (0)9 06 / 98 09- 0 Fax +49 (0)9 06 / 98 09-50 Email: info@geda.de WWW: http://www.geda.de BL107 GB Edition 01.2010 Translation of the original Operating Man ual...
  • Page 2: Table Of Contents

    Swivel Arm Hoist GEDA STAR 200 STANDARD / GEDA STAR 250 COMFORT Table of Contents: Chapter Page PREFACE ..............................4 DATA ................................5 INTENDED USE AND AREA OF APPLICATION..................6 ............................6 ESIDUAL RISKS SAFETY ................................. 7 ....................7 XPLANATIONS OF SYMBOLS AND NOTES 4.1.1...
  • Page 3 Swivel Arm Hoist GEDA STAR 200 STANDARD / GEDA STAR 250 COMFORT Chapter Page OPERATION..............................25 11.1 ............................25 AFETY NOTES 11.2 .....................25 MPERMISSIBLE MODES OF OPERATION 11.3 ..........................26 AFETY INSPECTION 11.4 ......................26 PERATING THE SWIVEL ARM HOIST 11.5 ........................26 NTERRUPTION END OF WORK 11.6...
  • Page 4: Preface

    Swivel Arm Hoist GEDA STAR 200 STANDARD / GEDA STAR 250 COMFORT Preface Who should read this assembly and operating manual?  Assembly and operating personnel working on the machine  Maintenance personnel for the machine (cleaning/servicing) What does this assembly and operating manual contain? In this assembly and operating manual you will find instructions regarding ...
  • Page 5: Data

    Swivel Arm Hoist GEDA STAR 200 STANDARD / GEDA STAR 250 COMFORT Data These operating instructions apply for the following types: GEDA-STAR 200 STANDARD and GEDA-STAR 250 COMFORT GEDA-STAR 200 STANDARD GEDA-STAR 250 COMFORT Fig. 1 Type plates Manufacturer address: Mertinger Straße 60...
  • Page 6: Intended Use And Area Of Application

    Swivel Arm Hoist GEDA STAR 200 STANDARD / GEDA STAR 250 COMFORT Intended use and area of application The swivel arm hoist GEDA-STAR 200 STANDARD and GEDA-STAR 250 COMFORT is a temporarily-constructed lift system that is determined exclusively for conveying goods and construction material during construction work.
  • Page 7: Safety

    Swivel Arm Hoist GEDA STAR 200 STANDARD / GEDA STAR 250 COMFORT Safety Explanations of symbols and notes 4.1.1 Work safety symbol You will find this symbol next to all safety instructions where there is a risk for life and limb of persons. Observe these instructions and conduct yourself with care! 4.1.2...
  • Page 8: Operating Safety

    Swivel Arm Hoist GEDA STAR 200 STANDARD / GEDA STAR 250 COMFORT Consequences of not complying with safety instructions Non-compliance with safety instructions can result in danger both for persons as well as for the environment and the swivel arm hoist. Non-compliance can lead to a loss of any compensation claims.
  • Page 9: Inspection Procedures

    Swivel Arm Hoist GEDA STAR 200 STANDARD / GEDA STAR 250 COMFORT 4.3.1 Inspection procedures GEDA STAR is in compliance with the EC machinery directive 2006/42/EC. A copy of the conformity declaration is reproduced in this operating manual. Tests after each installation  see chapter 14.1 The following tests have already been carried out at the factory: Dynamic test with 1.1 x payload.
  • Page 10: Safety Instructions For Maintenance

    Swivel Arm Hoist GEDA STAR 200 STANDARD / GEDA STAR 250 COMFORT 4.3.3 Safety instructions for maintenance  Remove mains plug before any maintenance work.  Only allow servicing and repair work to be carried out by authorized and qualified personnel.
  • Page 11: Technical Data

    Swivel Arm Hoist GEDA STAR 200 STANDARD / GEDA STAR 250 COMFORT Technical data Lifting capacity: 200 kg Actuator output: 1.0 kW / 230 V/50 Hz Nominal current: 5 Amp. Speed: 1400 I/min. Duty cycle (DC): 60 % Lifting speed: 22 m/min.
  • Page 12: Description

    Swivel Arm Hoist GEDA STAR 200 STANDARD / GEDA STAR 250 COMFORT Fastening device (can be used for GEDA-STAR 200 STANDARD and for GEDA-STAR 250 COMFORT) Scaffold fastening for 1 1/2" pipe scaffolds 16 kg Storey supports extendable from 230-325 cm...
  • Page 13: Components And Operating Elements

    Swivel Arm Hoist GEDA STAR 200 STANDARD / GEDA STAR 250 COMFORT Components and operating elements 6.1.1 GEDA STAR 200 STANDARD – 200 kg lifting capacity 1 = GEDA-STAR 200 STANDARD 2 = cable drum 3 = limit switch 4 = switch box...
  • Page 14: Manual Control

    NOTE If the power supply is poor, unplug any other current consumers.  Plug mains plug into on-site power supply and plug in manual control on GEDA STAR 250 COMFORT. - The swivel arm hoist is operational. Assembly and Operating Manual Page 14 of 38 BL107 GB Edition 01.2010...
  • Page 15: Installation

    Swivel Arm Hoist GEDA STAR 200 STANDARD / GEDA STAR 250 COMFORT Installation The swivel arm hoist must be installed according to the assembly and operating instructions under the guidance of a qualified person specified by the company! This qualified personnel must be acquainted with the assembly and operating manual, have sufficient experience and be informed about the risks involved in working with the swivel arm hoist.
  • Page 16: Safeguarding The Loading And Unloading Points

    Swivel Arm Hoist GEDA STAR 200 STANDARD / GEDA STAR 250 COMFORT Safeguarding the loading and unloading points There must be loading point protection rails/lanyard rails attached which prevent persons falling out at all loading and unloading points where there is a risk of falling from a height of more than 2 m.
  • Page 17: Free-Standing Tripod Frame

    Swivel Arm Hoist GEDA STAR 200 STANDARD / GEDA STAR 250 COMFORT 9.3.1 Free-standing tripod frame The tripod frame is transported in three assemblies.  Assemble the tripod frame in the centre of the space. - Do not mount on the parapet edge due to the risk of falling.
  • Page 18: Scaffold Fastening

    Swivel Arm Hoist GEDA STAR 200 STANDARD / GEDA STAR 250 COMFORT 9.3.2 Scaffold fastening  The scaffold fastening (1) is secured with scaffold couplings to the scaffold (pipe ø 1 1/2"). The upper scaffold coupling (2) can be shifted vertically so that the scaffold fastening can be mounted a variable heights.
  • Page 19: Storey Support With Swivel Joint

    Swivel Arm Hoist GEDA STAR 200 STANDARD / GEDA STAR 250 COMFORT 9.3.3 Storey support with swivel joint  Load can be swivelled inwards with window openings larger than 0.70 m wide  Extendable from 230-325 cm. Fig. 12 Storey support ATTENTION When used on balconies, etc., they must not be overloaded by the restraints.
  • Page 20: Load Suspension Devices

    Swivel Arm Hoist GEDA STAR 200 STANDARD / GEDA STAR 250 COMFORT 10 Load suspension devices It is prohibited to enter the load suspension device or to use it for conveying persons! The lifting capacity of the load suspension device varies and is embossed on each unit.
  • Page 21: Bucket Hoist For 4 Buckets

    Swivel Arm Hoist GEDA STAR 200 STANDARD / GEDA STAR 250 COMFORT 10.3 Bucket hoist for 4 buckets  Hook rope hooks into the boreholes.  For hanging 2 or 4 buckets. - Only use suitable, stable buckets. Lifting capacity: 150 kg Weight: 4.0 kg...
  • Page 22: Litre Mortar Silo

    Swivel Arm Hoist GEDA STAR 200 STANDARD / GEDA STAR 250 COMFORT 10.6 65 litre mortar silo  Turn flap with lever (1) for unloading. Lifting capacity: 150 kg Weight: 23 kg (all dimensions in cm) Fig. 19 65 litre mortar silo 10.7...
  • Page 23: Wire Mesh Cage With Wooden Palette

    Swivel Arm Hoist GEDA STAR 200 STANDARD / GEDA STAR 250 COMFORT 10.8 Wire mesh cage with wooden palette Loading  Stack the load on the palette (46).  Lift the safety catch (3), pull the lever (2) out.  Raise the wire mesh cage above the load until it sits on the palette (1).
  • Page 24: Slab Grab

    Swivel Arm Hoist GEDA STAR 200 STANDARD / GEDA STAR 250 COMFORT 10.10 Slab grab  Hook the rope hook onto the ring (1) - During lifting, the slabs are held by the lever (2).  While unloading, slacken the rope so that the lever (2) can be swivelled up by min.
  • Page 25: Operation

    Swivel Arm Hoist GEDA STAR 200 STANDARD / GEDA STAR 250 COMFORT 11 Operation 11.1 Safety notes The swivel arm hoist may only be operated by qualified personnel chosen by the employer. This qualified personnel must be familiar with the assembly and operating instructions, have sufficient experience, and must be instructed in the dangers involved in working with the swivel arm hoist.
  • Page 26: Safety Inspection

    NOTE The swivel arm hoists for GEDA-STAR 200 STANDARD and GEDA-STAR 250 COMFORT have a speed level of max. 28 m/min. (22 m/min. on GEDA STAR 200 STANDARD) The swivel arm hoist can only be controlled in jog mode.  Unlock EMERGENCY STOP button (1) on manual control.
  • Page 27: Dismantling (Disassembly)

    Swivel Arm Hoist GEDA STAR 200 STANDARD / GEDA STAR 250 COMFORT NOTE EMERGENCY STOP palm button switches are equipped with a stopping mechanism and remain operated until they are un-locked again manually (turn red button to the right and pull it back).
  • Page 28: Maintenance

    Swivel Arm Hoist GEDA STAR 200 STANDARD / GEDA STAR 250 COMFORT ATTENTION Refrain from overheating (overloading) repeatedly and/or operation with low voltage. - Doing so shortens the life of the motor. Faults with the rope winding  Rope only winds on the one side on the drum.
  • Page 29: Every 3000 Operating Hours

    Swivel Arm Hoist GEDA STAR 200 STANDARD / GEDA STAR 250 COMFORT 14.4 Every 3000 operating hours  Change the grease on the gear of the cable drum gear motor. Grease amount = approx. 600 g on the GEDA-STAR 250 COMFORT Grease amount = approx.
  • Page 30: Maintenance

    Swivel Arm Hoist GEDA STAR 200 STANDARD / GEDA STAR 250 COMFORT 15 Maintenance Maintenance work may only be carried out by trained and qualified persons because they need special expert knowledge and special abilities. Neither is communicated in this operating manual.
  • Page 31: Disposing Of The Swivel Arm Hoist

    Swivel Arm Hoist GEDA STAR 200 STANDARD / GEDA STAR 250 COMFORT 16 Disposing of the swivel arm hoist Professionally dismantle the swivel arm hoist at the end of its service life and dispose of it according to national provisions.
  • Page 32: Copy Of The Ec-Declaration Of Conformity

    Swivel Arm Hoist GEDA STAR 200 STANDARD / GEDA STAR 250 COMFORT Copy of the EC-Declaration of conformity Assembly and Operating Manual Page 32 of 38 BL107 GB Edition 01.2010...
  • Page 33: Appendix For Entering Reoccurring Inspections

    Swivel Arm Hoist GEDA STAR 200 STANDARD / GEDA STAR 250 COMFORT 18 Appendix for entering reoccurring inspections Inspection findings _______________________________ Date and signature of the tester Inspection findings _______________________________ Date and signature of the tester Assembly and Operating Manual Page 33 of 38 BL107 GB Edition 01.2010...
  • Page 34 Swivel Arm Hoist GEDA STAR 200 STANDARD / GEDA STAR 250 COMFORT Inspection findings _______________________________ Date and signature of the tester Inspection findings _______________________________ Date and signature of the tester Assembly and Operating Manual Page 34 of 38 BL107 GB Edition 01.2010...
  • Page 35 Swivel Arm Hoist GEDA STAR 200 STANDARD / GEDA STAR 250 COMFORT Inspection findings _______________________________ Date and signature of the tester Inspection findings _______________________________ Date and signature of the tester Assembly and Operating Manual Page 35 of 38 BL107 GB Edition 01.2010...
  • Page 36 Swivel Arm Hoist GEDA STAR 200 STANDARD / GEDA STAR 250 COMFORT Inspection findings _______________________________ Date and signature of the tester Inspection findings _______________________________ Date and signature of the tester Assembly and Operating Manual Page 36 of 38 BL107 GB Edition 01.2010...
  • Page 37 Swivel Arm Hoist GEDA STAR 200 STANDARD / GEDA STAR 250 COMFORT Inspection findings _______________________________ Date and signature of the tester Inspection findings _______________________________ Date and signature of the tester Assembly and Operating Manual Page 37 of 38 BL107 GB Edition 01.2010...
  • Page 38 Swivel Arm Hoist GEDA STAR 200 STANDARD / GEDA STAR 250 COMFORT Inspection findings _______________________________ Date and signature of the tester Inspection findings _______________________________ Date and signature of the tester Assembly and Operating Manual Page 38 of 38 BL107 GB Edition 01.2010...

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