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GEDA MINI 60 S Original Operating Manual

Scaffolding lifts for the transport of burdens
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Assembly and Operating Manual
Scaffolding lifts
For the transport of burdens
Original Operating Manual

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Summary of Contents for GEDA MINI 60 S

  • Page 1 Assembly and Operating Manual Scaffolding lifts For the transport of burdens Original Operating Manual...

  • Page 3: Eu Declaration Of Conformity

    Designation: Construction hoist for material transport to erect scaffolding (Rope winch for temporary use on construction sites by authorised persons) Type: MINI 60 S Serial number: 15000 / 000620 MAXI 120 S Serial number: 11102 / 000630...
  • Page 4 This EU conformity declaration becomes null and void if any changes are made to the aforementioned machine that have not been authorised by the manufacturer. The authorised representative for technical documentation is the signatory. For address refer to manufacturer. Asbach-Bäumenheim Johann Sailer Date 22.05.2023 CEO GEDA GmbH (Date of the type test certificate)

  • Page 5: Table Of Contents

    MINI 60 S and MAXI 120 S/150 S Table of contents Table of contents General information Information on the operating manual Abbreviations Identification data Manufacturer's name and address Information about the author and industrial property rights Instructions for the operating company...
  • Page 6 Table of contents MINI 60 S and MAXI 120 S/150 S GEDA MINI 60 S GEDA MAXI 120 S / 150 S Ground control/manual control Accessories Adapter Pivot arm mounting for MINI 60 S Pivot arm mounting for MAXI 120 S / 150 S...
  • Page 7 MINI 60 S and MAXI 120 S/150 S Table of contents Operation Safety during operation 8.1.1 Safety check before starting work Operation/function 8.2.1 Functional description Emergency shutdown Interrupting work – end of work Malfunctions – diagnosis – repair Fault table Rectify fault 9.2.1...
  • Page 9 Fig. 5: Over view MAXI 120 S / 150 S Fig. 6: Manual control „Standard" Fig. 7: Adapter for pivot arm Fig. 8: Pivot arm mounting for MINI 60 S Fig. 9: Pivot arm mounting MAXI 120 S / 150 S Fig. 10: Universal pivot arm Fig.
  • Page 10 Table of figures MINI 60 S and MAXI 120 S/150 S Fig. 48: Assembling the hook block 4 Fig. 49: Electrical connection Fig. 50: Assembling the wire rope 1 Fig. 51: Assembling the wire rope 2 Fig. 52: Assembling the wire rope 3 Fig.

  • Page 11: General Information

    MINI 60 S and MAXI 120 S/150 S General information General information Information on the operating manual This operating manual is an essential aid to operating the machine successfully and hazard-free (refer to chapter 2.1 Residual risks, page 19). This operating manual contains important instructions on how to operate the machine safely, correctly and efficiently.

  • Page 12: Safe Working

    General information MINI 60 S and MAXI 120 S/150 S DANGER Type and source of the hazard: Danger to life Consequence: Death/serious injury Probability: imminent  Measure for preventing the hazard WARNING Type and source: Risk of injury Consequence: Serious injury Probability: possible ...

  • Page 13: Abbreviations

    MINI 60 S and MAXI 120 S/150 S General information Abbreviations The following abbreviations may be used in the manual. Abbreviation: Abbreviation: Max. maximum Fig. figure min. minimum Newton metre Min. minutes km/h kilometres per hour etc. et cetera miles per hour poss.

  • Page 14: Identification Data

    General information MINI 60 S and MAXI 120 S/150 S Identification data Machine model: GEDA MINI 60 S Serial number: 15000________ / 000620________ Machine model: GEDA MAXI 120 S Serial number: 11102________ / 000630________ Machine model: GEDA MAXI 120 S (110V)

  • Page 15: Manufacturer's Name And Address

    MINI 60 S and MAXI 120 S/150 S General information Manufacturer's name and address GEDA GmbH Mertinger Strasse 60 86663 Asbach-Bäumenheim Tel.: +49 (0)9 06 / 98 09-0 Fax: +49 (0)9 06 / 98 09-50 E-Mail: info@geda.de Web: www.geda.de Representatives of the manufacturer...

  • Page 16: Information About The Author And Industrial Property Rights

    Violations are an offence and incur an obligation to pay compensation. All rights to exercise industrial property rights are reserved by GEDA . Instructions for the operating company This operating manual is an essential component of the machine. The operating company must ensure that operating personnel are informed about these guidelines.

  • Page 17: Intended Use

    This training must be documented and repeated at regular intervals. The legally permissible minimum age must be observed! Intended use The MINI 60 S and MAXI 120 S/150 S is suitable for temporary use on construction sites. Any other locations or intended uses require written approval.

  • Page 18: Assembly, Service/Maintenance Specialist

    • observe national regulations. 1.10 Improper use The GEDA MINI 60 S and GEDA MAXI 120 S/150 S • is not designed for permanent installation • must not be operated by persons without instruction on the machine or by children The persons must be familiar with the operating manual.

  • Page 19: General Safety Information

    MINI 60 S and MAXI 120 S/150 S General safety information General safety information The machine has been designed and built according to the state of the art and recognised safety rules. Nevertheless, hazards for personnel or third parties and/or damage to machinery and other tangible assets can occur during use, e.g.

  • Page 20: Safety Instructions For Operating Personnel

    General safety information MINI 60 S and MAXI 120 S/150 S Safety instructions for operating personnel The operating manual must be kept within reach at all times at the location where the machine is used. The machine may only be used in a technically flawless condition, in...

  • Page 21: Safety Instructions For Transport

    MINI 60 S and MAXI 120 S/150 S General safety information Safety instructions for transport Immediately report transport damage and/or missing parts to the supplier. During transport tasks, wear a safety helmet, safety shoes and protective gloves! Never walk below suspended loads!

  • Page 22: Safety Instructions For Operation

    General safety information MINI 60 S and MAXI 120 S/150 S Safety instructions for operation Only operate the machine in accordance with the operating manual, when it is in full working order, and in a safety and hazard- conscious manner.

  • Page 23: Safety Instructions For Maintenance And Troubleshooting

    MINI 60 S and MAXI 120 S/150 S General safety information Safety instructions for maintenance and troubleshooting Operating personnel must be informed about how to carry out special work and repair work before starting. Deadlines that are stipulated or stated in the maintenance manual for recurring tests/inspections must be adhered to.
  • Page 24 General safety information MINI 60 S and MAXI 120 S/150 S Do not make any changes, additions or modifications to the machine. This also applies to the installation and adjustment of safety devices such as limit switches. Immediately replace damaged or detached information and warning signs, as well as safety labels.

  • Page 25: Safety When Working On The Electric System

    MINI 60 S and MAXI 120 S/150 S General safety information Safety when working on the electric system If there are faults on the electrical system of the machine, it must be shut down immediately using the main switch and secured with a...

  • Page 26: Technical Data

    Technical data MINI 60 S and MAXI 120 S/150 S Technical data Operating and environmental conditions The machine may only be operated when the following operating and environmental conditions are adhered to: • Storage in dry rooms, in order to prevent corrosion.

  • Page 27: Emissions

    MINI 60 S and MAXI 120 S/150 S Technical data Emissions Sound capacity level L < 78 db (A) GEDA MINI 60 S 3.3.1 Electrical connected loads Mains voltage 230V/50Hz / 1Ph+N+PE Capacity 1. Speed 0.25 kW at 900 min-1 2.

  • Page 28: Geda Maxi 120 S

    Technical data MINI 60 S and MAXI 120 S/150 S GEDA MAXI 120 S 3.4.1 Electrical connected loads Mains voltage 230V/50Hz / 1Ph+N+PE Capacity 1. Speed 0,45 kW at 900 min-1 2. Speed 1,35 kW at 2700 min-1 Current consumption (I...

  • Page 29: Geda Maxi 120 S 110 V And 120 V

    MINI 60 S and MAXI 120 S/150 S Technical data GEDA MAXI 120 S 110 V and 120 V 3.5.1 Electrical connected loads Mains voltage 110V/50Hz / 1Ph+N+PE 120V/60Hz / 1Ph+N+PE Capacity 1. Speed 0.45 kW (50Hz) 0.5 kW [0.6 hp] (60Hz) 2.

  • Page 30: Geda Maxi 150 S

    Technical data MINI 60 S and MAXI 120 S/150 S GEDA MAXI 150 S 3.6.1 Electrical connected loads Mains voltage 230V/50Hz / 1Ph+N+PE Capacity 1. Speed 0,45 kW at 900 min-1 2. Speed 1,35 kW at 2700 min-1 Current consumption (I...

  • Page 31: Pivot Arm

    Pivot arms from previous models do not have a reinforcement (welded gusset plate) (2). They have a maximum load capacity of 60 kg and may be used only for the MINI 60 S. Fig. 2: Swivel arm without reinforcement (max. 60 kg load...

  • Page 32: Pivot Arm 300 Kg (660 Lbs) And Hook Block 300 Kg (660 Lbs) For Geda Maxi 150 S

    (660 lbs) for GEDA MAXI 150 S By using the pivot arm 300 kg [660 lbs] and hook block 300 kg [660 lbs], the load capacity of the scaffolding lift GEDA Maxi 150 S can be doubled (pulley block principle).

  • Page 33: Equipment

    MINI 60 S and MAXI 120 S/150 S Equipment Equipment GEDA MINI 60 S Fig. 4: Overview MINI 60 S Winch MINI 60 S Mains supply line Rope drum with drum flexible Safety bar closure drum guard Pivot arm Rope...

  • Page 34: Geda Maxi 120 S / 150 S

    Equipment MINI 60 S and MAXI 120 S/150 S GEDA MAXI 120 S / 150 S Fig. 5: Over view MAXI 120 S / 150 S Winch MAXI 120 S / 150 S Mains supply line Rope drum with drum flexible...

  • Page 35: Ground Control/Manual Control

    MINI 60 S and MAXI 120 S/150 S Equipment Ground control/manual control Manual control EMERGENCY STOP-button UP-button DOWN-button Hanging bracket Fig. 6: Manual control „Standard" The two-stage manual control is available with three lengths of line: • Control 10 m •...

  • Page 36: Accessories

    Pivot arm mounting for MINI 60 S The pivot arm mounting serves for fastening the pivot arm between scaffolding levels. Item No.: 01407 Lifting capacity: max. 60 kg Weight: 8 kg [18 lbs] Fig. 8: Pivot arm mounting for MINI 60 S BL068 GB 2022-10...

  • Page 37: Pivot Arm Mounting For Maxi 120 S / 150 S

    MINI 60 S and MAXI 120 S/150 S Accessories Pivot arm mounting for MAXI 120 S / 150 S The pivot arm mounting serves for fastening the pivot arm between scaffolding levels. Item No.: 29497 Lifting capacity: max. 150 kg Weight: 12.9 kg [28 lbs]...

  • Page 38: Shackle Lock

    2. Place the body of the lock on the shackle and close. Transport frame The "transportation frame" can be used for safer and easier transportation of the scaffolding lifts GEDA MINI 60 S and GEDA MAXI 120 S/150 S. The machine is attached by bolts to the transportation frame on the scaffolding and can remain there.

  • Page 39: Fig. 13: Move The Machine

    MINI 60 S and MAXI 120 S/150 S Accessories For adaptation to different scaffolding, the machine mounting (2) can be attached by the eye bolt (2a) n three different positions. (Adjustment range 80 mm [31 in] upwards and downwards). The machine must be moved...

  • Page 40: Fig. 17: Transportation Frame Mounted

    Accessories MINI 60 S and MAXI 120 S/150 S 5. To remove the chassis, open the clamp lock (2b) and pull out the transportation frame. Fig. 17: Transportation frame mounted BL068 GB 2022-10...

  • Page 41: Landing Level Safety Gate Eco S

    MINI 60 S and MAXI 120 S/150 S Accessories Landing level safety gate ECO S Item no. 42500 Fig. 18: Landing level safety gate ECO S Width [closed] (b): approx. 2.03 m Depth (t): approx. 0.15 m Height (h): approx. 1.3 m...

  • Page 42: Fig. 19: Opening Width Eco S

    Accessories MINI 60 S and MAXI 120 S/150 S Fig. 19: Opening width ECO S Landing level safety gate Railing rope hoists To adapt the aperture (a) to the wire rope swivelled in, the railing of the rope hoists (2) can be installed in two positions The opening width (a) must not exceed 0.15 m (0.5 ft).

  • Page 43: Simple" Loading Point Protection Rails

    MINI 60 S and MAXI 120 S/150 S Accessories "Simple" loading point protection rails Item No.: 01206 Width: 1.4 m [4.5 ft] Weight: 29 kg [64 lbs] Fig. 20: "Simple" loading point protection rails Assembly 1. Attach the landing-level safety gate to the scaffolding using suitable attachment devices (e.g.

  • Page 44: Load Carrying Equipment

    Accessories MINI 60 S and MAXI 120 S/150 S 5.10 Load carrying equipment Slinging equipment Slinging equipment is not part of the equipment included in the lifting gear which establishes a connection between the suspension equipment and load or suspension equipment and load carrying equipment.

  • Page 45: Cable Sling

    MINI 60 S and MAXI 120 S/150 S Accessories 5.10.3 Cable sling Suitable for all scaffolding lifts To accept multiple load hooks. Item No.: 03066 Lifting capacity: max. 30 kg [66 lbs] Weight: 0.1 kg [0.2 lbs] Fig. 25: Cable sling 5.10.4...

  • Page 46: Bucket Hoist For 4 Buckets

    Accessories MINI 60 S and MAXI 120 S/150 S 5.10.5 Bucket hoist for 4 buckets Suitable for MAXI 120 S / 150 S For hanging 2 or 4 buckets. Item No.: 01812 Lifting capacity: max. 150 kg [330 lbs] Weight: 4 kg [9 lbs] Dimensions: 0.44 m x 0.44 m...

  • Page 47: 65 Litre Tilting Bucket

    MINI 60 S and MAXI 120 S/150 S Accessories 5.10.8 65 litre tilting bucket Suitable for MAXI 120 S / 150 S Item No.: 01814 Lifting capacity: max. 150 kg [330 lbs] Weight: 16 kg [35 lbs] Volume: max. 65 litres [17 Gallon] Internal dimensions: 0.50 m x 0.35 m [1.6 ft x 1.1 ft]...

  • Page 48: Wire Mesh Cage With Wooden Palette

    Accessories MINI 60 S and MAXI 120 S/150 S 5.10.10 Wire mesh cage with wooden palette Suitable for MAXI 120 S / 150 S Item No.: 01816 Lifting capacity: max. 150 kg [330 lbs] Weight: 21 kg [46 lbs] Internal dimensions: 0.64 m x 0.34 m [2.1 ft x 1.1 ft]...

  • Page 49: Hoisting Cage With Wooden Palette

    MINI 60 S and MAXI 120 S/150 S Accessories 5.10.11 Hoisting cage with wooden palette Suitable for MAXI 120 S / 150 S Item No.: 01820 Lifting capacity: max. 150 kg [330 lbs] Weight: 38 kg [84 lbs] Internal dimensions: 0.95 m x 0.60 m [3.1 ft x 2 ft]...

  • Page 50: Transport

    Transport MINI 60 S and MAXI 120 S/150 S Transport ATTENTION Damage to the machine  The machine has to be transported by experienced and competent personnel. Inspection on receiving the machine • Check the shipment for transport damage and completeness according to the purchase order.

  • Page 51: Transportation Using Lifting Equipment

    MINI 60 S and MAXI 120 S/150 S Transport 6.2.2 Transportation using lifting equipment DANGER Risk of death from falling loads!  Do not stand on/under suspended loads.  Only lift loads at the anchor points.  Only use suitable slinging/load handling devices.

  • Page 52: Assembly

    Assembly MINI 60 S and MAXI 120 S/150 S Assembly WARNING Risk of injury The hoist must be disassembled under supervision of an authorised person specified by the contractor! Requirements for assembly personnel The machine may only be assembled, operated and maintained by...

  • Page 53: Assembly Plan

    MINI 60 S and MAXI 120 S/150 S Assembly Assembly plan The assembly plan shows the basic assembly stages and their chronological sequence. However, installation is always based on the detailed instructions in this manual and the approved installation drawings.

  • Page 54: Assembling Scaffolding Lift

    The scaffolding lifts MINI 60 S as well as MAXI 120 S and MAXI 150 S are specifically designed for 1½" pipe scaffolding.  Use the welded pipe clamps and...

  • Page 55: Installing Pivot Arms

    MINI 60 S and MAXI 120 S/150 S Assembly 7.4.2 Installing pivot arms The pivot arm for the scaffolding lifts MINI 60 S and MAXI 120 S/150 S are the same, but have different pivot arm mountings, which must be used correctly for static purposes. 7.4.2.1...

  • Page 56: Use With Pivot Arm Mounting

    Attention Damage to the machine  The pivot arm mounting item no. 1407 (see also the type plate on the pivot arm mounting) may only be used for the GEDA MINI 60 S! BL068 GB 2022-10...

  • Page 57: Universal Pivot Arm For Maxi 120 S / 150 S

    MINI 60 S and MAXI 120 S/150 S Assembly 7.4.2.3 Universal pivot arm for MAXI 120 S / 150 S Universal pivot arm comprising of: • Pivot arm with reinforcing Item No. 05711 and • Pivot arm mounting for load capacity 150 kg Item No. 29497 The pivot arm mounting serves for fastening the pivot arm between scaffolding levels.

  • Page 58: Pivot Arm 300 Kg (660 Lbs) And Hook Block 300 Kg (660 Lbs) For Geda Maxi 150 S

    Assembly MINI 60 S and MAXI 120 S/150 S 7.4.2.4 Pivot arm 300 kg (660 lbs) and hook block 300 kg (660 lbs) for GEDA MAXI 150 S The hook block 300 kg [660 lbs] Item No. 01273 is installed on the pivot arm 300 kg [660 lbs] Item No.

  • Page 59: Fig. 47: Assembling The Hook Block 3

    MINI 60 S and MAXI 120 S/150 S Assembly Assembling the hook block Assembling the wire rope (refer to chapter 7.4.2.6 Assembling the wire rope, page 61). 1. Hook the non-twisting device with load hook (8) of the wire rope into the eye (7b) of the pivot arm.

  • Page 60: Electrical Connection

    Assembly MINI 60 S and MAXI 120 S/150 S The pivot arm 300 kg (7) must only be operated when it is in the swung out position! Fig. 48: Assembling the hook block 4 7.4.2.5 Electrical connection A site distribution cabinet (in accordance with IEC 60439-4:2005) with fuse protection of the supply point •...

  • Page 61: Assembling The Wire Rope

    MINI 60 S and MAXI 120 S/150 S Assembly 7.4.2.6 Assembling the wire rope 1. Tension the wire rope (10) vertically upwards and, simultaneously, press the DOWN button on the manual control. → In this position, the flexible drum guard (11) deactivates the slack rope switch.

  • Page 62: Securing Loading And Unloading Points

    Assembly MINI 60 S and MAXI 120 S/150 S 7.4.2.7 Securing loading and unloading points To prevent persons from falling, fall protection must be installed at all loading and unloading points where there is a risk of falling from a height of more than 2 m.

  • Page 63: Operation

    MINI 60 S and MAXI 120 S/150 S Operation Operation The MINI 60 S and MAXI 120 S/150 S may only be operated by a qualified person appointed by the operating company. This person must be familiar with the operating manual, have sufficient experience and be informed about the risks involved in handling lifting gear.

  • Page 64: Safety Check Before Starting Work

    Operation MINI 60 S and MAXI 120 S/150 S • Observe the national regulations for the prevention of accidents and the workplace requirements. • Wear personal protective gear (e.g. hard hat, safety shoes). • Position the load securely; material that may slip, is higher than the platform or could topple must be secured.

  • Page 65: Operation/Function

    MINI 60 S and MAXI 120 S/150 S Operation Operation/function The scaffolding lifts have two levels of speed, whereas the slow level is provided mainly for commencing the lifting or sinking movement without jolts. For the most part the equipment should be operated in the fast level. It is also possible to stop more smoothly using the first speed level.

  • Page 66: Functional Description

    8.2.1 Functional description The scaffolding lifts GEDA MINI 60 S und GEDA MAXI 120 S/150 S have two levels of speed, whereas the slow level is provided mainly for commencing the lifting or sinking movement without jolts. For the most part the equipment should be operated in the fast level.

  • Page 67: Assembly Example

    Fig. 54: Overview CAUTION Damage to the machine  The rope winches GEDA MINI 60 S, MAXI 120 S/150 S must only be used with a pivot arm using the rope winches! BL068 GB 2022-10...

  • Page 68: Emergency Shutdown

    Operation MINI 60 S and MAXI 120 S/150 S Emergency shutdown In situations that present a risk to operating personnel or the machine, the machine can be shut down by pressing an EMERGENCY STOP button. An EMERGENCY STOP button is located on the manual control.

  • Page 69: Malfunctions - Diagnosis - Repair

    MINI 60 S and MAXI 120 S/150 S Malfunctions – diagnosis – repair Malfunctions – diagnosis – repair WARNING Risk of injury from incorrect troubleshooting and fault elimination  Troubleshooting and fault elimination may only be carried out by persons specially trained and authorized for this purpose.
  • Page 70 Malfunctions – diagnosis – repair MINI 60 S and MAXI 120 S/150 S Motor does not attain full performance Voltage drop of more Select a supply cable or than 10% extension cable with a greater cross section (refer to chapter 9.2.1 Motor is...

  • Page 71: Rectify Fault

    MINI 60 S and MAXI 120 S/150 S Malfunctions – diagnosis – repair Rectify fault 9.2.1 Motor is not delivering full power • Voltage drop of more than 10 % of the rated voltage. • Select cable with larger cross-section.

  • Page 72: Slack Rope Switch Operated

    Malfunctions – diagnosis – repair MINI 60 S and MAXI 120 S/150 S 9.2.3 Slack rope switch operated Cause: The flexible drum guard prevents the wire rope becoming loose on the rope drum when placing the load on the ground.

  • Page 73: Wire Rope Winds On One Side

    MINI 60 S and MAXI 120 S/150 S Malfunctions – diagnosis – repair 9.2.4 Wire rope winds on one side The rope must uniformly wind on the rope drum (each position of the rope). If the rope does not satisfactorily wind on, check to make sure that the vertical frame (scaffolding) is vertical and the inclination of the rope drum.

  • Page 74: Repair

    Malfunctions – diagnosis – repair MINI 60 S and MAXI 120 S/150 S Repair ATTENTION Maintenance work carried out by untrained personnel  Repair work may only be carried out by trained and competent persons because it requires special expert knowledge and skills.

  • Page 75: Maintenance - Checking - Cleaning

    MINI 60 S and MAXI 120 S/150 S Maintenance - Checking - Cleaning Maintenance - Checking - Cleaning Safe working Before all maintenance / servicing tasks, read the cmpl. manual. Do not carry out any tasks if the type and scope of the tasks, the resulting hazards and any measures required to prevent these hazards are unclear.

  • Page 76: Documenting The Results

    Maintenance - Checking - Cleaning MINI 60 S and MAXI 120 S/150 S 10.1.1 Documenting the results The owner must document the results of the inspections. The documentation must be retained for a reasonable period of time – however at least for the entire lifetime of the machine.

  • Page 77: Recurring Checks

    Recurring inspections must be carried out in accordance with national regulations. GEDA recommends that you carry out a recurring check at least once a year. In the event of increased use (e.g. multiple shift operation), carry out inspections at shorter intervals.

  • Page 78: Inspection Schedule

    Maintenance - Checking - Cleaning MINI 60 S and MAXI 120 S/150 S 10.2 Inspection schedule The inspections to be carried out on a daily basis before the start of operation are not included in the maintenance schedule. These are described in the Operation chapter in the instruction manual as these checks are carried out by the operating personnel.
  • Page 79 MINI 60 S and MAXI 120 S/150 S Maintenance - Checking - Cleaning = Visual check / = Check Fall protection Attachment / aperture width 1) = Maximum test intervals, which could be significantly shorter depending on place of use and national regulations.

  • Page 80: Checking For Wear

    Maintenance - Checking - Cleaning MINI 60 S and MAXI 120 S/150 S 10.3 Checking for wear 10.3.1 Motor/motor brake Carry out the following maintenance tasks in accordance with the manufacturer's instructions. Motor: • Cleaning • Check the ball bearing, replace as necessary (if conspicuous noises when operating) •...

  • Page 81: Fig. 60: Adjust The Motor Brake

    MINI 60 S and MAXI 120 S/150 S Maintenance - Checking - Cleaning Fig. 61: Adjust the motor brake Fig. 60: Adjust the motor brake (Detail) Coil 30 W / 105 V / approx.368 Ω Adjusting the air gap: 1. Switch off drive power supply.

  • Page 82: Gearboxes

    Maintenance - Checking - Cleaning MINI 60 S and MAXI 120 S/150 S 10.3.2 Gearboxes Check gearboxes at least every three months 1. Check for operating noises for possible damage to bearings. 2. Visual inspection for leakage from the seals.

  • Page 83: Replacing The Wire Rope

    MINI 60 S and MAXI 120 S/150 S Maintenance - Checking - Cleaning 10.3.3.2 Replacing the wire rope WARNING Risk of injury due to inexpert maintenance when replacing the wire rope  Keep a sufficient distance to the wire rope intake area.

  • Page 84: Fig. 64: Replacing The Rope Weight

    Maintenance - Checking - Cleaning MINI 60 S and MAXI 120 S/150 S Replacing the rope weight 1. Release the rope clamping screw (6a) and pull the wire rope (1) out of the hole on the side of the cable weight (6).

  • Page 85: Non-Twisting Device With Load Hook

    MINI 60 S and MAXI 120 S/150 S Maintenance - Checking - Cleaning 10.3.4 Non-twisting device with load hook Check the non-twisting device with load hook for completeness, signs of cracks, deformation and corrosion. 1. The load hook (9) must rotate easily.

  • Page 86: Rope Pulleys

    Maintenance - Checking - Cleaning MINI 60 S and MAXI 120 S/150 S 10.3.5 Rope pulleys Calculating wear Wear is calculated using a calibrated vernier calliper. In addition: • Check the rope pulley for scoring, cracks and flaking. • Check the play and condition of the bearing.

  • Page 87: Load Carrying Equipment

    MINI 60 S and MAXI 120 S/150 S Maintenance - Checking - Cleaning 10.3.7 Load carrying equipment Checking intervals Load carrying equipment must be checked by a competent person at intervals of no more than one year (refer to the national regulations).

  • Page 88: Disassembly

    Disassembly MINI 60 S and MAXI 120 S/150 S Disassembly The same regulations and safety instructions for assembly are applicable for disassembly. (refer to chapter 7 Assembly, page 52) Disassembly is generally carried out in reverse order to installation; in addition, also observe: •...

  • Page 89: Disposal

    MINI 60 S and MAXI 120 S/150 S Disposal Disposal At the end of its useful life, the machine may need to be inspected for operational safety in accordance with national regulations, disassembled correctly and scrapped in an environmentally friendly way according to national provisions.

  • Page 90: Summary Of Instruction Signs

    Summary of instruction signs MINI 60 S and MAXI 120 S/150 S Summary of instruction signs Item No.: 33697 Item No.: 07223 (DE) Item No.: 17849 (GB, USA) Item No.: 19333 (FR) Item No.: 19240 (PL) Item No.: 21433 (NL) Item No.: 10787 (DE)

  • Page 91: Documenting The Checks

    MINI 60 S and MAXI 120 S/150 S Documenting the checks Documenting the checks Documentation for regular checks in accordance with the maintenance schedule recurring check in accordance with national rules unplanned check after specific events Name: Serial number: Year of construction: The hoist was checked on______________ .
  • Page 92 Documenting the checks MINI 60 S and MAXI 120 S/150 S Documentation for regular checks in accordance with the maintenance schedule recurring check in accordance with national rules unplanned check after specific events Name: Serial number: Year of construction: The hoist was checked on______________ .
  • Page 93 MINI 60 S and MAXI 120 S/150 S Documenting the checks Documentation for regular checks in accordance with the maintenance schedule recurring check in accordance with national rules unplanned check after specific events Name: Serial number: Year of construction: The hoist was checked on______________ .
  • Page 94 Documenting the checks MINI 60 S and MAXI 120 S/150 S Documentation for regular checks in accordance with the maintenance schedule recurring check in accordance with national rules unplanned check after specific events Name: Serial number: Year of construction: The hoist was checked on______________ .
  • Page 95 MINI 60 S and MAXI 120 S/150 S Documenting the checks Documentation for regular checks in accordance with the maintenance schedule recurring check in accordance with national rules unplanned check after specific events Name: Serial number: Year of construction: The hoist was checked on______________ .
  • Page 96 Documenting the checks MINI 60 S and MAXI 120 S/150 S Documentation for regular checks in accordance with the maintenance schedule recurring check in accordance with national rules unplanned check after specific events Name: Serial number: Year of construction: The hoist was checked on______________ .
  • Page 97 MINI 60 S and MAXI 120 S/150 S Documenting the checks Documentation for regular checks in accordance with the maintenance schedule recurring check in accordance with national rules unplanned check after specific events Name: Serial number: Year of construction: The hoist was checked on______________ .
  • Page 98 Documenting the checks MINI 60 S and MAXI 120 S/150 S BL068 GB 2022-10...
  • Page 100 GEDA GmbH Mertinger Strasse 60 86663 Asbach-Bäumenheim Tel.: +49 (0)9 06 / 98 09-0 Fax: +49 (0)9 06 / 98 09-50 E-Mail: info@geda.de Web: www.geda.de BL068 GB 2022-10...

This manual is also suitable for:

Maxi 120 sMaxi 150 s15000111021427710969

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