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® GEDA 300 Z / ZP Operating Manual Construction Hoist / Transport Platform For loads and persons Page 1 of 101 Rev.: 001 BL 121 EN Translation of the original operating manual 2011 / 05...
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® GEDA 300 Z / ZP Page 2 of 101 Rev.: 001 BL 121 EN Translation of the original operating manual 2011 / 05...
® GEDA 300 Z / ZP INSTRUCTION MANUAL EC Declaration of Conformity GUIDE ..........................7 .............................. 7 MAGES ..........................7 ARNING NOTICES ..................... 8 VERVIEW OF WARNINGS IN THE MANUAL 1.3.1 Electric shock..........................8 1.3.2 Crushing by car..........................8 1.3.3 Do not use the hoist in the event of fire ..................8 1.3.4...
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® GEDA 300 Z / ZP SAFETY INFORMATION ...................27 ............................ 27 ROPER USE ..........................27 ACHINE LIMITS ......................27 ODIFICATIONS ALTERATIONS ......................28 INKING TO OTHER MACHINERY ....................28 ROHIBITION OF CERTAIN ACTIVITIES ........................28 ACHINE OPERATION ........................28 ORESEEABLE MISUSE ...........................
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® GEDA 300 Z / ZP BRIEF DESCRIPTION OF THE MACHINE..............44 OPERATING AND CONTROL ELEMENTS ..............46 ..........................46 ASTER SWITCH ..........................46 AR CONTROL ..........................47 ANUAL CONTROL ................47 VERLOAD CONTROL LAMP AND SOCKET OUTLET ....................48 ROUND STATION CAR ACCESS RAMP ......................
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® GEDA 300 Z / ZP 15 ASSEMBLY........................67 ..................69 15.1 RANSPORT TO THE ASSEMBLY LOCATION ..........................70 15.2 SSEMBLY PLAN ......................71 15.3 SSEMBLING THE BASE UNIT ......................71 15.4 OUNTING THE FIRST MAST TIE ................... 72 15.5 RANSPORT THROUGH NARROW SPACES 15.5.1...
® GEDA 300 Z / ZP Guide You will come across a series of illustrations and symbols while reading this manual which are intended to help you navigate through and under- stand this manual. The different meanings are explained below.
® GEDA 300 Z / ZP Overview of warnings in the manual Electric shock 1.3.1 DANGER Electric shock Parts remain live even after actuating the EMERGENCY STOP or after switching off the machine at the master switch. Applies to all work on electrical parts.
® GEDA 300 Z / ZP 1.3.5 Secure machine against being switched on DANGER Danger to life Due to the machine being switched on during servicing / repair work or when there is a defect. Secure master switch with a padlock to prevent it from being switched on.
® GEDA 300 Z / ZP 1.3.10 Wear safety clothing DANGER Danger to life Risk of fire and explosion as a result of using combustible cleaning materials. Only use suitable, non-combustible cleaning agents. Do not use steam-jet equipment / high-pressure cleaners.
300 Z / ZP Identification data Machine Machine model 300 Z / ZP Year of manufacture See nameplate Manufacturer GEDA Dechentreiter GmbH & Co. KG Street: Mertinger Straße 60 Town / city: DE-86663 Asbach-Bäumenheim Country: Germany Tel.: +49 (0)9 06 / 98 09-0...
Spare parts are ordered exclusively through the manufacturer / represen- tative. Only original GEDA spare parts may be used. Only original GEDA spare parts guarantee full function as well as safety and reliability. The use of unapproved spare parts releases us from any liability for damage arising as a consequence of such use.
® GEDA 300 Z / ZP Technical data Speeds 400 V Travel: (12 m/min.) In the safety area (0-2 m) Car control unit (12 m/min. or 9 m/min External control unit (12 m/min. or 9 m/min Load capacity: Standard operation / assembly 500 kg / 300 kg...
Item-No.: 01268 and fulfils the requirements for safe transfer between landing level and car. GEDA lifts with type test certification must also only be used in combina- tion with tested GEDA landing-level gates. For assembly of landing-level safety gates see corresponding instruction manual.
® GEDA 300 Z / ZP Mast 3.6.1 Inclination of mast Vertical inclination of the mast max. 0.5°. Check inclination during and fol- lowing installation using appropriate means. Technical information on assembly Foundation 3.7.1 The foundation must reliably transfer existing loads into the subsoil.
® GEDA 300 Z / ZP Tightening torques 3.8.1 Mechanical screw connections without torque control Data refers to bolts in strength class 8.8 Tightening torque Tightening torque M 16 25 Nm 210 Nm M 10 M 18 49 Nm 300 Nm...
® GEDA 300 Z / ZP European wind regions 3.9.1 The operating company is responsible for applying the correct wind region. Local conditions such as: mountains, bays, valleys, house gullies, thoroughfares, buildings, etc. can create wind turbulences and make it necessary to apply another wind re- gion.
® GEDA 300 Z / ZP Assembly geometry 3.9.2 Page 19 of 101 Rev.: 001 BL 121 EN Translation of the original operating manual 2011 / 05...
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® GEDA 300 Z / ZP Page 20 of 101 Rev.: 001 BL 121 EN Translation of the original operating manual 2011 / 05...
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® GEDA 300 Z / ZP Assembly geometry table Height of the base unit (with assembly bridge) 2,3 m Max. distance of cable guides 6 m Max. distance between the first cable guide and the 1 m cable box For left-opening landing-level gate 0.25 m...
® GEDA 300 Z / ZP Anchoring forces 3.9.3 The anchoring forces must be reliably absorbed by the building structure / scaffolding. This may need to be checked by a qualified construction professional. The choice of fastening elements depends on the prevailing conditions (wall plugs / through-bolts).
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® GEDA 300 Z / ZP Assembly in front of scaffolding A = 2.5 m; B = 2.48 m; C = 0.2 m Top anchor point Other anchor points (Mast projection 3 m) (or top anchor point without mast projection)
® GEDA 300 Z / ZP Stiffener tubes 3.9.4 For certain assembly situations (very large distances to fixing points) it may be necessary to protect the anchoring tubes against buckling. Buckling Permissible The actual pressure forces in the tube must be calculated us-...
Filling capacity: See the manufacturer's instructions. Oil types: See gear / motor rating plate. Contact GEDA before using any other operating materials. Excess quantities must be returned or disposed of in accordance with company guidelines and legal requirements. Electrics 3.9.6...
® GEDA 300 Z / ZP Tests 3.9.7 The following tests have been carried out prior to delivery: Dynamic test of the safety gear with 1.25 times the maximum load capacity by means of a drop test. Electrical tests according to EN 60204.
Safety information This safety information must be read and observed by all persons who are entrusted with work on the machine or who supervise or instruct such people. Non-compliance with the safety information releases GEDA from any liability. Proper use...
Control-related or functional linking to other machinery is prohibited and releases GEDA from any liability. Prohibition of certain activities The following activities may only be carried out by GEDA employees due to error sources that are potentially unrecognisable (to the operating com- pany): ...
Hazard sources / existing residual hazards As with all complex machinery, there are also sources of potential hazards in the case of GEDA machines. These are: Moving, rotating, pointed and sharp-edged parts 4.9.1 ...
4.13 GEDA training sessions GEDA conducts detailed training sessions in order to enable the highest degree of safety and economic efficiency when operating the machine. When the machine is delivered, the operating company and its personnel will receive extensive instruction in function, operation, maintenance, ser- vicing and troubleshooting.
Maintenance and repair work must only be carried out by personnel quali- fied for this work. The use of non-qualified personnel is prohibited and re- leases GEDA from any liability. Page 31 of 101 Rev.: 001...
® GEDA 300 Z / ZP Accessibility to necessary information The operating company must make the manual required for the relevant task available to all persons who are commissioned with operation, servic- ing and maintenance. The operating company must ensure that the individuals in question have read and understood the necessary manuals.
The corresponding instructions / manuals must be made available. 5.10 Following the instructions of GEDA assembly engineers If the machine is constructed by GEDA assembly engineers, their instruc- tions must be complied with. 5.11 Provision of personal protective equipment The operating company must provide personal protective equipment ap- propriate to the respective place of use and purpose.
® GEDA 300 Z / ZP Regarding use by authorised people Operator A person who, on account of his / her training and experience, is capable of carrying out the functions and activities associated with normal opera- tion. This also includes avoiding potential risks and hazards that may occur dur- ing operation of the machine.
® GEDA 300 Z / ZP Obligatory safety instructions Basic conduct when working with the machine The machine must be used with an awareness of hazards, in a technically fault-free condition and according to the instructions in this manual.
(e.g. with a padlock). If there is a risk of parts falling into the car, the GEDA protective roof must be used. Transporting the machine / disposing of the machine ...
Provide sufficient space to open doors and covers. Welding, burning and grinding work on the machine must only be carried out following consultation with and approval from GEDA. Observe the reduced load-bearing capacity of the car during as- sembly.
® GEDA 300 Z / ZP Safety rails on-site may only be removed once the landing-level safety gates have been installed. The hoist may only be operated once all landing-level safety de- vices have been fully installed and checked.
If there is a risk of tools / parts falling into the car, the GEDA protec- tive roof must be used. DANGER Danger to life Crushing or amputation of limbs.
® GEDA 300 Z / ZP Transporting material The operator is responsible for correct loading and unloading and for correctly securing the load. Use appropriate lifting gear for loading and unloading. Only use lift- ing gear that is designed for the weight of the load.
® GEDA 300 Z / ZP Servicing / repairs / maintenance / work on electrical com- ponents All relevant individuals (e.g. operating personnel, superiors) must be informed before work commences about the work being carried out. Before carrying out servicing / repair work, the machine must be turned off at the master switch and secured against unauthorised switch-on.
Make sure that no hazards will arise as a result of the ma- chine being started up. Only carry out welding, burning and grinding work on the machine after consultation and approval from GEDA. Cleaning Risk of fire and explosion as a result of using combustible cleaning materials.
® GEDA 300 Z / ZP Hazard area can be left 7.9.1 Stay calm. Leave the hazard area immediately. Help any injured persons / evacuate persons. Prevent persons from accessing the area / warn third parties.
® GEDA 300 Z / ZP Brief description of the machine WARNING This brief description only provides a general overview. It does not form the ba- sis for correct and proper operation by uninitiated persons. Operation of the machine and training of personnel is always carried out with reference to the detailed descriptions in the appropriate section of this manual.
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® GEDA 300 Z / ZP Securing / designate the bottom hazard area If no enclosure is to be used, then the hazard area around the ma- chine must be designated and se- cured appropriately. National regu- lations on securing / designating the hazard area must be observed.
® GEDA 300 Z / ZP Operating and control elements Master switch Serves the purpose of switching On / Off at the start / end of work. In the event of malfunctions or maintenance / repair work and at the end of work the master switch must be secured with a padlock to prevent it being switched on.
® GEDA 300 Z / ZP Manual control (Use as a construction hoist) 1 = EMERGENCY-STOP 2 = Selector switch MANUAL (I) - AUTOMATIC (II) 3 = UP button 4 = DOWN button Overload control lamp and socket outlet 5 = Socket 230 V / 16 A.
® GEDA 300 Z / ZP Ground station car access ramp Open / close NOTE The ground-station car access ramp can only be opened when the car is actually at the ground station. Push / pull ramp (1) inwards with one hand.
® GEDA 300 Z / ZP Building car access ramp Open / close NOTE The building car access ramp can only be opened when the car is actually at a landing level. Push / pull the latching device (1) towards the car and swing it up.
® GEDA 300 Z / ZP Drop-test control unit (For use exclusively by authorised personnel). The droptest control serves the sole purpose of performing a drop test or to travel upwards if the car has travelled too far down. 1 = EMERGENCY STOP button 2 = UP or “neutral”...
® GEDA 300 Z / ZP Safety and emergency equipment Extensive safety and emergency equipment guarantee that people are ef- ficiently separated from any hazards. The machine has the following safety and emergency equipment: Safety and emergency Included as Optional...
® GEDA 300 Z / ZP 10.1 EMERGENCY STOP Press EMERGENCY STOP only in an emergency. The machine has 3 EMERGENCY STOPs: Car control Manual control Drop-test control unit DANGER Electric shock Parts remain live even after actuating the EMERGENCY STOP or after switching off the machine at the master switch.
® GEDA 300 Z / ZP 10.5 Location of the EMERGENCY STOP buttons Car control Manual control Drop-test control unit Page 53 of 101 Rev.: 001 BL 121 EN Translation of the original operating manual 2011 / 05...
® GEDA 300 Z / ZP 10.6 Safety stop Safety stop With the safety stop the car stops ap- prox. 2 m above the ground. A warning signal sounds for approx. 3 seconds. The travel can subsequently be contin- ued down to the ground station by sim- ply pressing the DOWN button.
® GEDA 300 Z / ZP 10.10 Emergency lowering (brake release lever) The brake release lever (1) serves the sole purpose of reaching the next lower landing in an event of emergency. As a result, people trapped inside trapped may be able to evacuate themselves section Rescuing people from the car.
NOTE Collision grilles are prescribed by national regulations in some coun- tries. In machines supplied directly by GEDA in these countries, the collision grilles are already installed. Assembly Assembly is detailed in a specialist instruction manual supplied with the product.
® GEDA 300 Z / ZP 11.3 Assembly bridge The assembly bridge (1) is used to assemble the mast sec- tions from the platform, e.g. in front of a façade if there is no scaffolding. The assembly bridge must only be used during assembly and dismantling.
® GEDA 300 Z / ZP 11.5 Converting access to the front end / adding a second ac- cess The standard access (1) to the car can - if the intended purpose of the hoist so requires - be mounted onto position (A).
® GEDA 300 Z / ZP 11.6 Enclosure with barrier WARNING The distance between the enclo- sure and moving parts must be at least 0.5 m. NOTE The barrier can optionally be hinged on the left or right. Assembly Place and bolt down the enclosure elements around the base unit.
® GEDA 300 Z / ZP 11.7 Holder for individual support frames Loads that are taller than the platform (e.g. scaffolding tubes) can be transported securely using this holder. Bolt the vertical tubes to the platform struts using the spe- cial couplings (3).
® GEDA 300 Z / ZP Daily inspections before starting work To guarantee safety when working with the machine, the supervisor / plat- form operator / person appointed by the operating company is obliged to carry out a daily inspection of certain machine areas / parts.
® GEDA 300 Z / ZP 12.2 Function tests Test run with an empty car 12.2.1 Unusual odours, noises or vibrations. Oil / grease leaks. Run car to its maximum height. Stop the car at the correct position.
® GEDA 300 Z / ZP Rescuing people trapped inside Rescue may become necessary if e.g. there is no mains voltage. the electrical system has malfunctioned. the drive has failed. the safety gear has triggered. WARNING...
® GEDA 300 Z / ZP The sequence of measures can / must be varied by the attendant / rescue personnel depending on the specific situation. 13.2 Rescue measures plan People in the car: Measure 1: Inspect the key switch.
® GEDA 300 Z / ZP 13.3 people from the car Rescuing Measure 1: Key switch Turn key switch (1) to position I. Press the UP (2) or DOWN button (3) to continue the travel. Car begins to move.
® GEDA 300 Z / ZP Cleaning Execution, necessary safety clothing, cleaning agents and equipment ac- cording to the applicable instructions from the operating company. DANGER Danger to life Risk of fire and explosion as a result of using combustible cleaning materials.
Provide sufficient space to open doors and covers. Only carry out welding, burning and grinding work on the machine after consultation and approval from GEDA. Observe the reduced load-bearing capacity of the car during as- sembly. Observe the mast tie distances and trailing cable guide distances.
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® GEDA 300 Z / ZP During installation, never do the following from inside the car: o reach or lean into the travel path during ascent / descent o allow parts to project into the travel path during ascent / de-...
CAUTION Damage to the base mast. Never fasten load carry- ing devices directly to the base mast. Always use the GEDA crane lug. When transporting through narrow passages make sure not to bump the base mast. Page 69 of 101 Rev.: 001...
® GEDA 300 Z / ZP 15.2 Assembly plan The assembly is generally carried out in accordance with the following schematic. Assembly schematic 1. Erecting the base unit 1. Align 2. Bolt support plates to the foundation 3. Connect to the mains electricity supply of the operating com- pany 2.
® GEDA 300 Z / ZP 15.3 Assembling the base unit The base unit must be aligned horizontally and at right-angles to the building / scaffold- ing. The introduction of forces into the foundation solely takes place via load-distributing supports (area min. = 0.25 m²).
® GEDA 300 Z / ZP 15.5 Transport through narrow spaces For transport through narrow spaces (e.g. through doors etc.), the base assembly of the car can be folded up. Dimensions with base assembly folded up Width = 0.87 m Height = 2.05 m...
® GEDA 300 Z / ZP 15.5.1 Dismantling the accesses Loosen plug-in connections (1) of the accesses (A-C) on the base assembly. If necessary label plug-in connections (1) to prevent any mix-up. Loosen the bolts (2) of the frame at the access (A-C) and C and unscrew approx.
® GEDA 300 Z / ZP 15.5.2 Dismantling the front wall Loosen both bolts (10) on the front wall (9). Raise and remove the front wall from the base assem- bly. 15.5.3 Folding up the car Remove sprint cotter pin (1).
® GEDA 300 Z / ZP 15.5.4 Remove protective buffers NOTE If the height needs to be further reduced, the protective buffers can be removed and subsequently the base unit can be carefully lowered onto the frame. Loosen the buffer bolt. Re- move buffers.
® GEDA 300 Z / ZP 15.6 Assembly / anchoring of the mast Assembly and anchoring of the mast is generally performed from the car and the scaffolding. When assembling without scaffolding, a mast bracket is used for anchoring the mast to the building from the assembly bridge.
® GEDA 300 Z / ZP Assembling the mast fixture 15.6.1 To assemble the mast fixtures travel up to a point where these can easily mounted. The minimum distance to the assembly bridge is 5 cm. WARNING Danger of collision The free tube ends must not project beyond the mast cross-section / the travel path of the car.
® GEDA 300 Z / ZP Trailing cable guide 15.6.2 Trailing cable guides must be installed to ensure that the trailing cable runs freely into the cable box. The more sensitive the hoist location is to wind forces, the shorter the distances should be between trailing cable guides.
® GEDA 300 Z / ZP Using the assembly bridge 15.6.3 The assembly bridge is solely intended for assembling the mast from the car. Prior to us- ing the car you must make sure that the assembly bridge safety latch has fully engaged (second tooth).
2 m. Only fall protection systems allowing danger-free crossing may be used. GEDA lifts with type test certification must also only be used in combination with tested GEDA landing-level safety gates. For assembly of landing-level safety gates see corre- sponding instruction manual.
® GEDA 300 Z / ZP Checks after assembly / checks prior to initial commissioning 15.6.6 Perform checks as specified in the section Checks. Disassembly Disassembly normally takes place in reverse order. Disposing of the machine Dismantle the equipment properly at the end of its service life and dispose of in an environmentally friendly way according to national provisions.
® GEDA 300 Z / ZP MAINTENANCE WARNING The entire manual must be read for all service / repair work. Work is prohibited if the nature and scope of the work to be carried out is un- clear or the resulting hazards and measures which must be introduced to avert said hazards are unclear.
® GEDA 300 Z / ZP DANGER Electric shock Parts remain live even after actuating the EMERGENCY STOP or after switching off the machine at the master switch. Applies to all work on electrical parts. Disconnect mains supply upstream from the master switch.
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® GEDA 300 Z / ZP 18.3 Inspections During the inspections, all safety-related characteristics of the machine are checked by means of appropriate procedures for condition, presence and function. Appropriate procedures are: Visual inspections Function and efficacy testing ...
® GEDA 300 Z / ZP Documenting the results The operating company must document the results of inspections. The documentation must be kept for a reasonable period of time – however at least for the entire lifetime of the machine. Proof of performance of the last inspection must be attached to the machine.
® GEDA 300 Z / ZP Test run with an empty car 18.4.1 Unusual odours, noises or vibrations. Oil / grease leaks. Run car to its maximum height. Stop the car at the correct position. ...
® GEDA 300 Z / ZP 18.5 Refilling and inspection jobs Lubrication device 18.5.1 CAUTION Do not use any grease with solid lubricants. The lubrication device may become damaged. Fill up using the nipple Place the grease gun onto the nipple (1).
® GEDA 300 Z / ZP 18.6 Checking for wear WARNING Danger of injury from components failing Parts must be replaced immediately if the specified wear limits are exceeded. Machine operation is prohibited until the parts have been replaced. All parts must also be checked for damage (deformation, cracks, cavities, etc.).
® GEDA 300 Z / ZP Tracks rollers 18.6.3 Track roller (white) Item-No. 13060 Wear limit (diameter) Ø min. Ø normal 77 mm -0.30 Also check the play and condition of the bearing. There must be a circlip. Track roller with chamfer (white) Item-No. 18013 Wear limit (diameter) Ø...
Air gap must be the same at each position. Always check the air gap at several positions. In addition to this information, you must observe the information in the manu- facturer's manual. Non-compliance releases GEDA from any liability. Switch off motor power supply. Unscrew manual release bolts.
® GEDA 300 Z / ZP 18.7 Function tests Safety gear 18.7.1 WARNING Risk of injury The drop test may only be carried out by a qualified person, spe- cifically appointed by the operating company who, based on his or her training, knowledge and practical experience, can evaluate the risks and assess the safe condition of the safety gear.
® GEDA 300 Z / ZP Press the UP-button (1) until the car has reached a height of approx. 6 m. Turn the rotary button (2). The brake opens, the car drops down. The safety gear must stop the car after approx. 2- 3 m.
Tighten nut (1). 18.7.5 Safety gear replacement GEDA safety gear must be replaced with new GEDA safety gear (safety gear exchange units) after 5 years at the latest. The obligation to replace safety gear applies to both material hoists and personnel hoists.
® GEDA 300 Z / ZP 18.8 Fault table WARNING Only have troubleshooting and fault elimination carried out by authorised personnel trained especially for this kind of work. In the following table you will find potential faults and the appropriate remedial action.
® GEDA 300 Z / ZP Documenting the checks Documentation for a regular check according to the service schedule extraordinary check after unusual events Name: Serial number: Year of manufacture: Fabrication number: The machine underwent a check on______________. As a result no...
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® GEDA 300 Z / ZP Documentation for a regular check according to the service schedule extraordinary check after unusual events Name: Serial number: Year of manufacture: Fabrication number: The machine underwent a check on______________. As a result no...
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® GEDA 300 Z / ZP Documentation for a regular check according to the service schedule extraordinary check after unusual events Name: Serial number: Year of manufacture: Fabrication number: The machine underwent a check on______________. As a result no...
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® GEDA 300 Z / ZP Documentation for a regular check according to the service schedule extraordinary check after unusual events Name: Serial number: Year of manufacture: Fabrication number: The machine underwent a check on______________. As a result no...
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® GEDA 300 Z / ZP Documentation for a regular check according to the service schedule extraordinary check after unusual events Name: Serial number: Year of manufacture: Fabrication number: The machine underwent a check on______________. As a result ...
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® GEDA 300 Z / ZP Space for notices Notice entered Name: / Date Position Page 100 of 101 Rev.: 001 BL 121 EN Translation of the original operating manual 2011 / 05...
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® GEDA 300 Z / ZP Space for notices Notice entered Name: / Date Position Page 101 of 101 Rev.: 001 BL 121 EN Translation of the original operating manual 2011 / 05...