GEDA AB 450 Assembly And Operating Manual
Climbing platform for vertical use
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Assembly and Operating Manual
Working Platform
Climbing platform for vertical use
Year of Construction: ..................................
Serial Number:
..................................
Mertinger Straße 60 • D-86663 Asbach-Bäumenheim
Phone + 49 (0) 9 06 / 98 09- 0
Fax + 49 (0) 9 06 / 98 09-50
Email:
info@geda.de
WWW:
http://www.geda.de
BL 061 U Edition 06.2007
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Table of Contents
Related Manuals for GEDA AB 450
Summary of Contents for GEDA AB 450
- Page 1 Year of Construction: ........Serial Number: ........Mertinger Straße 60 • D-86663 Asbach-Bäumenheim Phone + 49 (0) 9 06 / 98 09- 0 Fax + 49 (0) 9 06 / 98 09-50 Email: info@geda.de WWW: http://www.geda.de BL 061 U Edition 06.2007...
- Page 2 90° corner segment 23734 Winch mount with limit switch for lateral suspension 24350 C-clamp with limit switch 56251 Roof extension DA 1 (only for GEDA AB 450) 56256 Roof extension DA 6 56021 Ballast weight 25kg 61071 Parapet gripper for wall thicknesses of 320-650mm...
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Page 3: Table Of Contents
ROMOTING USE OF OPERATING MANUALS :...................12 MPLOYEES MUST BE INFORMED ABOUT THE FOLLOWING TECHNICAL DATA ..............................13 ..........................14 IMENSIONS AND WEIGHTS AB 450 ............15 OAD CAPACITY TABLE FOR THE AS WORK CAGE WITH ONE WINCH AB 650 ............15 OAD CAPACITY TABLE FOR THE... -
Page 4: Chapter Page
Working Platform Chapter Page 10.3 ............................. 36 AFETY INSPECTION 10.4 ........................37 NSPECTING THE COUNTERWEIGHTS 10.5 ......................... 37 PERATING THE WORKING PLATFORM 10.5.1 Single control............................. 37 10.5.2 Central control ............................38 10.6 ........................38 ORK INTERRUPTION END OF WORK 10.7 ........................ - Page 5 Fig. 12 Roof extension DA 4..........................22 Fig. 13 Roof extension DA 5..........................22 Fig. 14 Roof extension DA 6..........................22 Fig. 15 Supporting forces with AB 450 winch......................23 Fig. 16 Supporting force with AB 650 winch .......................24 Fig. 17 Suspending the steel cable.........................25 Fig.
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Page 6: Preface
Working Platform Preface Who should read this assembly and operating manual? − Assembly and operation personnel working on the machine − Maintenance personnel for the machine (cleaning/servicing) What does this assembly and operating manual contain? In this assembly and operating manual you will find instructions regarding −... -
Page 7: Data
Working Platform Data These operating instructions apply for the following types: GEDA-AB 450 and GEDA-AB 650 Type plate on winch AB 450/AB 650 with 400V AC Type plate on switchbox Type plate on winch AB 450/AB 650 with 230V AC... -
Page 8: Intended Use And Area Of Application
Working Platform 3 Intended use and area of application The GEDA-AB 450 or GEDA-AB 650 working platform is a height adjustable working platform. Personnel and materials may only be transported within the framework of the permissible service load and the work to be implemented. -
Page 9: Safety
Working Platform Safety Explanations of symbols and notes 4.1.1 Work safety symbol You will find this symbol next to all safety instructions where there is a risk for life and limb of persons. Observe these instructions and conduct yourself with care! 4.1.2 Attention note ATTENTION Is found at points where special information and/or rules and prohibitions... -
Page 10: Operating Safety
Working Platform Consequences of not complying with safety instructions Non-compliance with safety instructions can result in danger both for persons as well as for the environment and the machine. Non-compliance can lead to a loss of any compensation claims. Operating safety •... -
Page 11: Safety Notes For Assembly, Operation And Transport
• Independent conversions or changes to the machine impair safety and are not permitted. • Spare parts must correspond to the technical requirements of the manufacturer. Recommendation: Only use original spare parts from GEDA. Promoting use of operating manuals Operating manuals are rules that the employer puts together for safe operational procedures. This refers to binding instructions that the employer issues within the context of his management rights. -
Page 12: Employees Must Be Informed About The Following
Working Platform Employees must be informed about the following: The potential risks when working with the working platform and the necessary protective measures and codes of conduct including instructions in the case of danger or about first aid Type and scope of regular inspections for safe working condition Maintenance Remedying operational faults Environmental protection... -
Page 13: Technical Data
Working Platform Technical data Type: GEDA AB 450 GEDA AB 450 GEDA AB 650 230V/AC drive 400V/AC drive 400V/AC drive unit unit unit Winch traction force 4500N 4,500N 6,500N Voltage 230V/50Hz 400V/50Hz Current input (per winch) 7,5A 3.0A Max. starting current (per winch) approx. -
Page 14: Dimensions And Weights
0.75 0.05 Side retainer for winch 23734 0.75 0.16 C-clamp complete (without 24350 0.94 0.12 2.46 52.5 winch) Actuator - AB 450 23152 0.38 0.26 0.56 55.0 Winch - AB 650 23100 0.38 0.26 0.56 55.0 Central control 23050 0.38 0.20... -
Page 15: Load Capacity Table For The Ab 450 As Work Cage With One Winch
Working Platform Load capacity table for the AB 450 as work cage with one winch Length Length of the AB segments Service weight Load capacity evenly Max. number distributed of persons 1 x 1 m 192 kg 200 kg 1 x 2 m... -
Page 16: Load Capacity Table For The Ab 450 When Using 2 Winches
Working Platform Load capacity table for the AB 450 when using 2 winches Length Length of the AB C-clamp Front suspension Max. number of Load Load capacity evenly capacity evenly distributed segments persons distributed 400 kg 560 kg 600 kg... -
Page 17: Description
Working Platform Description Structural variations The working platform can be operated with one winch or with two winches. Number of winches Length of platform Winch fastenings 1.0 m or 2.0 m Only on C-clamp 3.0 m to 14.0 m in 1.0 m stages C-clamp or front side Special types of platform construction include platforms with 3 or more winches, corner platforms, ring platforms and double deck platforms. -
Page 18: Requirements At Place Of Installation
Fig. 6 Roof extension NOTE This assembly and operating manual describes the AB 450/ 650 with a 400V drive unit. For the AB 450/ 650, the following items are different: • The assembly height is limited to 55m (otherwise the voltage drop in the power line would be to o heavy). -
Page 19: Transport
Working Platform Transport • On receipt of delivery of the working platform, check for any transport damage and for completeness according to your order. • Immediately notify the carrier and dealer if there is any transport damage! • The working platform can be disassembled into individual parts for transport to the construction site. -
Page 20: Beam Types And Their Assembly
9.1.2 Beam types and their assembly The roof extensions can be built in 3 designs: Roof extension DA (1) (basic variation, the beam lies on the fascia) Only possible with AB 450 winch The roof extension consists of: Front beam [10]... -
Page 21: Fig. 10 Roof Extension Da 2
Fig. 10 Roof extension DA 2 Roof extension DA (3) Only possible with AB 450 winch Assemble like DA (1); • However, before securing... -
Page 22: Aligning The Roof Extension
DA (1 and 3); Assemble the brace like DA (2). (Number of necessary locking pins = 12) Fig. 12 Roof extension DA 4 Roof extension DA (5) (only possible with AB 450 winch) • Assemble DA 5 beam like DA (1 and 3) •... -
Page 23: Fig. 15 Supporting Forces With Ab 450 Winch
Table 3: Number of counterweights at 25 kg each as well as supporting forces in kg (A and/or B) (per beam) for winches with up to 450 kg traction force (AB 450 WINCH) with a rope length of 100 m 2.4m 2.6m... -
Page 24: Fig. 16 Supporting Force With Ab 650 Winch
Working Platform Determining the necessary number of counterweights and supporting forces for AB 650 Number of counterweights per beam (rule of thumb) × × (without taking into account the Winch traction force length of rope and the roof extension)!!! × Weight of one counterweight Bracing rope Abspannseil... -
Page 25: Suspending The Steel Rope On The Beam
Working Platform 9.1.5 Suspending the steel rope on the beam It has proven advisable to raise the rope from the roof with an auxiliary rope. The steel rope hooks are hung on the attachment support (2 bore holes with D = 40 mm) of the roof extension. Then assemble the limit switch starting plate between the drive and safety ropes. -
Page 26: Assembling The Working Platform
Working Platform Assembling the working platform 9.3.1 Assembling the platform segments • The platform segments consist of 2 pieces. Platform railing (1) and platform floor (2). Attach platform floor (1) to the platform railings (1) on both sides and screw in (hexagonal bolt M12 x 80) Fig. -
Page 27: Securing The C-Clamp To The Working Platform
Working Platform 9.3.2 Securing the C-clamp to the working platform • Once the working platform has been assembled to the corresponding length, the platform is placed on its side. • Both lower C-clamp sections (1) are assembled as shown in the picture and screwed in with bolts M 10 x 90 (2). -
Page 28: Fastening The Winch To The C-Clamp
Fig. 26 Fastening on C-clamp 9.3.4 Fastening the winch to the front of the platform The winches AB 450 and AB 650 can also be assembled without a C- clamp. • For this purpose, assemble the winch retainer (1) to the front of the platform. -
Page 29: Fig. 28 Position Winch On Front
Working Platform • Position the winch (2) horizontally on the winch retainer (1) and swing upwards. Fig. 28 Position winch on front • The winch (2) must be inserted into the reverse of the winch retainer mounting sheet with both protruding bolts (3). Fig. -
Page 30: Assembling The Central Control System
Working Platform • Plug in connection line to the limit switch “EMERGENCY STOP”. Fig. 31 Plug in connection line 9.3.5 Assembling the central control system • The central control system is hung on the inside of the platform railing on the upper railing strut (insert diagonally!). NOTE: The suspension on the longitudinal side is important for using the control system for two winches as otherwise the inclination switch-off will not... -
Page 31: Fig. 34 Connection Plan
Working Platform • Feed and plug in connection lines to the winches. ATTENTION When connecting the winches you must make sure that the left line is connected to the left winch and the right line to the right winch. If these lines are mixed up then the automatic slope compensation will increase any inclination that occurs instead of reducing it. -
Page 32: Feeding In The Drive And Safety Rope
Working Platform 9.3.7 Feeding in the drive and safety rope ATTENTION NOTE It is only allowed to use the winches with original GEDA ropes or ropes which are approved supplier from GEDA NOTE Always use the appropriate length for the height that you are using the platform for. If the rope is too long the upper part of the rope wears unnecessary out and the complete working life of the entire rope length will be reduced. -
Page 33: Fig. 36 Transport Position For C-Clamp Limit Switch
Working Platform NOTE To protect the limit switch, the control lever (3) can be clicked into the protective casing of the C-clamp during transport. Fig. 36 Transport position for C-clamp limit switch 9.3.7.2 Feeding in the drive rope on the winch •... -
Page 34: Fig. 39 Unlock Rope Stop
Working Platform 9.3.7.3 Feeding in the safety rope on the winch • Pull up the unlocking lever (3) to the stop point to open the rope stop (winch must be vertical for this). Put lever down again carefully. If the lever is dropped it can trigger rope stop again. -
Page 35: Undercarriage
Working Platform • Secure take-up weight (4) to the safety rope approx. 20cm above the ground. Fig. 42 Take-up weight • Prevent rope from dirt and being damaged. Wind up excessive rope – in order to avoid rope damages and rope twisting. Fig. -
Page 36: Operation
Working Platform 10 Operation 10.1 Safety notes The working platform may only be operated by qualified personnel determined by the employer. This qualified personnel must be acquainted with the assembly and operating manual, have sufficient experience and be informed about the risks involved in handling the working platform. •... -
Page 37: Inspecting The Counterweights
Working Platform Inspecting the drive and safety ropes The drive and safety ropes, as well as those points where the rope is secured at its ends, are subject to a daily visual inspection. They must be checked for damage, twisting, correct position in the winch and free rope movement on the safety device as well (rope stop). -
Page 38: Central Control
Working Platform 10.5.2 Central control • Connect the winches to the central control corresponding to Fig. 34 • Connect power supply cable to the central control mains plug. • Unlock EMERGENCY STOP button (1). The green indicator light (2) (ready for operation) must be illuminated. -
Page 39: Dismantling (Disassembly)
Working Platform 11 Dismantling (disassembly) The working platform must be dismantled in accordance with the assembly and operating manual and under supervision by specialist personnel determined by the employer! This qualified personnel must be acquainted with the assembly and operating manual, have sufficient experience and be informed about the risks involved in handling the working platform. -
Page 40: Possible Faults During Operation
Working Platform ATTENTION Refrain from overheating (overloading) repeatedly. - Otherwise the service life of the motor/brakes will be shortened. 12.1 Possible faults during operation 12.1.1 Electricity failure or motor defect • If there is a power failure, controlled emergency pressure relief is possible by pulling on the brake lever (1) on the hoist winch motors in a careful and measured way. -
Page 41: Safety Feature (Rope Stop) Has Been Triggered
Working Platform Reset of the rope outlet limit switch Lift up the cover (2) above the motor and raise the platform by turning the hand wheel (3) of the winch counter-clockwise while releasing the motor brake at the same time until the rope outlet limit switch is resetted. -
Page 42: Maintenance / Inspection Procedures
Working Platform 13 Maintenance / inspection procedures Maintenance work may only be carried out by qualified personnel. Make sure that lubricants and spare parts are disposed of in an environmentally friendly way. 13.1 Daily inspection/maintenance • The winch must be stopped immediately if the EMERGENCY STOP button is pressed;... -
Page 43: Check Safety Features In The Context Of Reoccurring Inspections
Working Platform 13.5 Check safety features in the context of reoccurring inspections 13.5.1 Inspect rope stop The rope stop test may only be carried out by a qualified person who is specified by the employer and can evaluate the risks based on their training or knowledge and practical experience and can assess the safe condition of the rope stop. -
Page 44: Emergency Stop Switch (Above)
Desired piece number For type plates, see Chp. 2 NOTE Spare parts must correspond to the technical requirements of the manufacturer! Only use original spare parts from GEDA. Assembly and Operating Manual Page 44 of 52 BL 061 U Edition 06.2007... -
Page 45: Disposing Of The Working Platform
Phone + 49 (0)9 06 / 98 09-0 Fax + 49 (0)9 06 / 98 09-50 Email: info@geda.de WWW: http://www.geda.de 15 Disposing of the working platform Professionally dismantle the working platform at the end of its service life and dispose of according to national provisions. -
Page 46: Ec Conformity Declaration According To Appendix Ii A Of The Machine Directive
This declaration becomes null and void if any change is made to the machine that has not been agreed with us. Machine designation: Climbing personnel lifting device Machine type: GEDA-AB 450 Suspended working platform (230V AC) GEDA-AB 450 Suspended working platform (400V AC) GEDA-AB 650 Suspended working platform (400V AC) Serial No........ -
Page 47: Appendix For Entering Reoccurring Inspections
Working Platform 18 Appendix for entering reoccurring inspections Inspection findings _______________________________ Date and signature of the tester Inspection findings _______________________________ Date and signature of the tester Assembly and Operating Manual Page 47 of 52 BL 061 U Edition 06.2007... - Page 48 Working Platform Inspection findings _______________________________ Date and signature of the tester Inspection findings _______________________________ Date and signature of the tester Assembly and Operating Manual Page 48 of 52 BL 061 U Edition 06.2007...
- Page 49 Working Platform Inspection findings _______________________________ Date and signature of the tester Inspection findings _______________________________ Date and signature of the tester Assembly and Operating Manual Page 49 of 52 BL 061 U Edition 06.2007...
- Page 50 Working Platform Inspection findings _______________________________ Date and signature of the tester Inspection findings _______________________________ Date and signature of the tester Assembly and Operating Manual Page 50 of 52 BL 061 U Edition 06.2007...
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Page 51: Appendix - Pvc Stickers
Working Platform 19 Appendix - PVC stickers 8,3mm Item No.: 23908 8,3mm Item No.: 24048 Item No.: 23911 Assembly and Operating Manual Page 51 of 52 BL 061 U Edition 06.2007... - Page 52 Working Platform Item No.: 85881 Item No.: 24156 Item No.: 24155 Assembly and Operating Manual Page 52 of 52 BL 061 U Edition 06.2007...