GEDA PH 650 Original Operating Manual

Temporary construction hoist car ph 2032, ph 2737, ph 3240 single / twin
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Operating Manual
Car PH 2032, PH 2737, PH 3240
Single / Twin
Original operating manual

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Summary of Contents for GEDA PH 650

  • Page 1 Operating Manual Car PH 2032, PH 2737, PH 3240 Single / Twin Original operating manual...
  • Page 3 ® GEDA Temporary Construction Hoist PH 650 Operating Manual Page 3 of 64 BL148GB2017 / 11...
  • Page 4 ® GEDA Temporary Construction Hoist PH 650 Operating Manual Page 4 of 64 BL148GB2017 / 11...
  • Page 5: Table Of Contents

    ............................... 13 RIVE ........................... 13 IFTING CAPACITIES 3.4.1 GEDA PH 650 with car PH 2032 ....................13 3.4.2 GEDA PH 650 with car PH 2737 ....................13 3.4.3 GEDA PH 650 with car PH 3240 ....................13 SAFETY INFORMATION ................... 14 ...........................
  • Page 6 ® GEDA Temporary Construction Hoist PH 650 ................... 26 OMPONENTS FROM OTHER MANUFACTURERS ........................26 RANSPORTING PEOPLE ......................26 ANDING LEVEL SAFETY DOORS 7.10 ....................... 27 XTREME WEATHER CONDITIONS OBLIGATORY WARNING INSTRUCTIONS ............. 29 ..........................29 LECTRIC SHOCK ..........................29 RUSHING BY CAR ........................
  • Page 7 ® GEDA Temporary Construction Hoist PH 650 12 RESCUING PERSONS TRAPPED INSIDE ............... 54 12.1 ..............54 ASIC CONDUCT IN THE EVENT OF A RESCUE MALFUNCTION 12.2 ........................55 ESCUE ACTION PLAN 12.3 ....................55 ESCUING PERSONS FROM THE CAR 13 MALFUNCTIONS - DIAGNOSIS –...
  • Page 8 ® GEDA Temporary Construction Hoist PH 650 Operating Manual Page 8 of 64 BL148GB2017 / 11...
  • Page 9: Guide

    ® GEDA Temporary Construction Hoist PH 650 Guide You will see a series of illustrations and symbols whilst reading this manual which are intended to help you navigate through and understand this manual. The different meanings are explained below. Text display...
  • Page 10: Abbreviations

    ® GEDA Temporary Construction Hoist PH 650 Abbreviations The following abbreviations may be used in the manual. max. maximum Newton metre min. minimum km/h kilometres per hour mins. minutes miles per hour etc. et cetera inc. including poss. possible/possibly if nec.
  • Page 11: Identification Data

    ® GEDA Temporary Construction Hoist PH 650 Identification data Hoist Hoist model PH 650 Device number Refer to nameplate Cars PH 2032 / PH 2737 / PH 3240 Year of manufacture Refer to nameplate Manufacturer GEDA-Dechentreiter GmbH & Co. KG Mertinger Strasse 60 86663 Asbach-Bäumenheim...
  • Page 12: Technical Data

    ® GEDA Temporary Construction Hoist PH 650 Technical Data Operating and environmental conditions The hoist must only be operated when the following operating and environmental conditions are satisfied: Temperature range  Project-specific changes are possible. Standard: minimum: -4°F (- 20 °C) maximum: 86°F(+30 °C)
  • Page 13: Speeds

    Lifting capacities Ladder in the car max. 330 lb (max. 150 kg) 3.4.1 GEDA PH 650 with car PH 2032 Operation 4400 lb (2000 kg) / max. 25 persons 3.4.2 GEDA PH 650 with car PH 2737...
  • Page 14: Safety Information

    Safety information This safety information must be read and observed by all persons who are entrusted with work on the hoist or who supervise or instruct such people. Non-compliance with the safety information releases GEDA from any liability. Intended use The hoists described in this manual are for use exclusively as: •...
  • Page 15: Prohibition Of Certain Activities

    GEDA Temporary Construction Hoist PH 650 Prohibition of certain activities The following activities may only be carried out by GEDA employees on account of potential sources of errors which cannot be detected (by the operating company): • repairs to the safety gear •...
  • Page 16: Hoist Hazards

    Hazard sources/existing residual hazards As with all complex machinery, GEDA hoists also represent a source of potential hazards. These are: Moving, rotating, pointed and sharp-edged parts •...
  • Page 17: Export Licence

    General Terms and Conditions of Business. Proper use is a precondition for the warranty. 4.13 GEDA training sessions GEDA offers detailed training sessions in order to enable the highest degree of safety and economic efficiency when operating the elevator. Please contact the GEDA Service-Center for information on training. (http://www.geda.de/service) 4.14...
  • Page 18: Duties Of The Operating Company

    Maintenance and repair tasks must only be carried out by personnel qualified for this work. The deployment of non-qualified personnel is prohibited and releases GEDA from any liability. Operating Manual Page 18 of 64 BL148GB2017 / 11...
  • Page 19: Accessibility To Necessary Information

    ® GEDA Temporary Construction Hoist PH 650 Accessibility to necessary information The operating company must make the manual required for the relevant task available to all persons who are commissioned with operation, servicing and maintenance. The operating company must ensure that the individuals in question have read and understood the requisite manuals.
  • Page 20: Do Not Transport Suspended Loads Above The Hoist

    The corresponding instructions/manuals must be made available. 5.10 Following the instructions of GEDA assembly engineers If the hoist is installed by GEDA assembly engineers, their instructions must be followed. 5.11 Provision of personal protective equipment The operating company must provide personal protective equipment appropriate to the respective place of use and purpose.
  • Page 21: For Use By Authorised Persons

    ® GEDA Temporary Construction Hoist PH 650 For use by authorised persons Operator A person who, on account of his/her training and experience, is capable of carrying out the functions and activities associated with normal operation. This also includes avoiding potential risks and hazards that may occur during operation of the hoist.
  • Page 22: Obligatory Safety Instructions

    ® GEDA Temporary Construction Hoist PH 650 Obligatory safety instructions Basic conduct when working with the hoist • The hoist must be used with an awareness of hazards, in a technically fault-free condition and according to the instructions in this manual.
  • Page 23: Transporting Material

    ® GEDA Temporary Construction Hoist PH 650 Transporting material • The operator is responsible for correct loading and unloading and for correctly securing the load. • Use appropriate lifting gear for loading and unloading. Only use lifting gear that is designed for the weight of the load.
  • Page 24: Initial Commissioning / Daily Commissioning

    Make sure that no hazards will arise as a result of the hoist being started up. • Welding, burning and grinding work on the hoist must only be carried out following consultation with and approval from GEDA. Initial commissioning / daily commissioning Ensure that: •...
  • Page 25: Cleaning

    ® GEDA Temporary Construction Hoist PH 650 Cleaning • Risk of fire and explosion as a result of using combustible cleaning materials. • Only use suitable, non-combustible cleaning agents. • Label damp areas with the appropriate warning signs. • Wear personal protective equipment.
  • Page 26: Components From Other Manufacturers

    ® GEDA Temporary Construction Hoist PH 650 Components from other manufacturers When working on components from other manufacturers, the information in the corresponding manual from the other manufacturer must also be observed. Transporting people All persons must comply with the instructions of the hoist supervisor/operator.
  • Page 27: Extreme Weather Conditions

    ® GEDA Temporary Construction Hoist PH 650 7.10 Extreme weather conditions Condition(s) Hazard / Action Temperature NOTE: Hoists with a cold package disable upwards motion at < -4 °F (-20 °C). It is then only possible to travel downwards. NOTE: If frost is expected, all limit switches and moving parts should be treated less than 32 °F...
  • Page 28 ® GEDA Temporary Construction Hoist PH 650 Condition(s) Hazard / Action Ice/snow • Injury to passengers/people at the ground station/landing levels as a result of snow breakage or icicles. • Falling on snow or ice.  Remove ice/snow from car, from the roof of the car, from all access points, from mast anchors / gear racks / cables/cable box.
  • Page 29: Obligatory Warning Instructions

    ® GEDA Temporary Construction Hoist PH 650 Obligatory warning instructions Electric shock DANGER Electric shock Parts remain live even after operating the EMERGENCY STOP or after switching off the hoist at the main switch. Applies to all work on electrical parts.
  • Page 30: Wear Safety Clothing

    ® GEDA Temporary Construction Hoist PH 650 Wear safety clothing DANGER Danger to life Risk of fire and explosion as a result of using combustible cleaning materials. Only use suitable, non-combustible cleaning agents. Do not use steam-jet equipment/high-pressure cleaners. Electrical components could be damaged.
  • Page 31: Fall And Trip Hazard

    ® GEDA Temporary Construction Hoist PH 650 8.10 Fall and trip hazard WARNING Fall and trip hazard Look out for steps and objects on the ground when entering/exiting the car. 8.11 Impact injuries CAUTION Impact injuries Always wear a safety helmet when working on the roof of the car or when working where there is an impact hazard.
  • Page 32: Brief Description Of The Hoist

    SINGLE / TWIN design By using a GEDA mast system with two gear racks and a corresponding base enclosure, the hoists can be operated both as Single (one car on the mast) as well as a Twin (two cars on the mast.
  • Page 33: Operation

    ® GEDA Temporary Construction Hoist PH 650 Operation 10.1 Daily inspections before operating To ensure safety when handling the hoist, the custodian / person determined by the operating company must carry out a daily check of certain areas of the hoist / parts.
  • Page 34: Function Tests

    ® GEDA Temporary Construction Hoist PH 650 10.1.2 Function tests Test run with an empty car • Unusual odours, noises or vibrations • Oil/grease leaks • Run car to its maximum height • Stop the car at the upper EMERGENCY LIMIT approach bar.
  • Page 35: Daily Cleaning

    ® GEDA Temporary Construction Hoist PH 650 10.2 Daily cleaning Execution, necessary safety clothing, cleaning agents and equipment according to the applicable instructions from the operating company. DANGER Danger to life Risk of fire and explosion as a result of using combustible cleaning materials.
  • Page 36: Normal Mode

    ® GEDA Temporary Construction Hoist PH 650 10.3 Normal mode 10.3.1 Control in the car – Stop Next Landing 1 = Car emergency lighting 2 = EMERGENCY STOP 3 = Control light, ready for service 4 = Overload warning light...
  • Page 37: Control In The Car - Landing Preselection

    ® GEDA Temporary Construction Hoist PH 650 Button "Stop Next Landing" illuminates. The car only moves slowly and stops at the next landing below. Stop at the actual position Press the STOP button. The car stops at the current position 10.3.2...
  • Page 38: Control In The Car - Joystick With 5 Switching Positions

    ® GEDA Temporary Construction Hoist PH 650 10.3.2.1 Operation Approach landing  Enter landing number required in the keypad (4). The landing selected is indicated on the landing display (8).  "#" Press the Start button. The car moves to the selected landing.
  • Page 39 ® GEDA Temporary Construction Hoist PH 650 10.3.3.1 Operation The joystick (5) has five positions, two for UP, two for DOWN and a centre position (OFF). The Joystick engages at each switch position. Ascend  Move Joystick upwards. First switching position...
  • Page 40: Control In The Car - Joystick With 3 Switching Positions (Australia)

    ® GEDA Temporary Construction Hoist PH 650 10.3.4 Control in the car – Joystick with 3 switching positions (Australia) 1 = Car emergency lighting 2 = Control light, ready for service 3 = Overload warning light 4 = Stop Next Landing (SNL) Stop at next landing level (only when landing approach bar is installed) Illuminated when operated.
  • Page 41: Ground-Station Switch Box

    ® GEDA Temporary Construction Hoist PH 650 Stop Next Landing Stop at the next landing above  Press the joystick (1) upwards and hold.  Press the button "Stop Next Landing". The button "Stop Next Landing" illuminates. Car stops at the next landing above.
  • Page 42: Landing Switch Box

    ® GEDA Temporary Construction Hoist PH 650 10.3.6 Landing switch box The car can be stopped at any time using the EMERGENCY-STOP button (1). 1 = EMERGENCY STOP button (does not engage) 3 = UP button 4 = DOWN button...
  • Page 43: Car Doors

    ® GEDA Temporary Construction Hoist PH 650 10.3.7 Car doors Vertical sliding door  Carefully fully open or close the door in the centre of the plate. Vertical sliding door with ramp  Must not be used: • in USA (ANSI A10.4) and Australia (AS 1418.7).
  • Page 44: Special Mode

    ® GEDA Temporary Construction Hoist PH 650 10.4 Special mode In addition to the operating and control elements of normal operation, the following operating and control elements are used exclusively for particular operating conditions (faults, installation etc.) by personnel authorised to do 10.4.1...
  • Page 45: Control Unit On The Roof Of The Car

    ® GEDA Temporary Construction Hoist PH 650 10.4.3 Control unit on the roof of the car 1 = EMERGENCY STOP 2 = Triggers a lubricating pulse LEFT = increased lubricating impulse MIDDLE = normal lubricating impulse RIGHT = manually activating...
  • Page 46: Safety And Emergency Equipment

    ® GEDA Temporary Construction Hoist PH 650 Safety and emergency equipment Extensive safety and emergency equipment guarantee that people are efficiently separated from any hazards. The hoist has the following safety and emergency equipment: • Base enclosure • Safety gear •...
  • Page 47: Enclosure

    ® GEDA Temporary Construction Hoist PH 650 11.2 Enclosure The enclosure secures the lowest stop position against unauthorised access. The door can only be opened if the car is stationary at this stop position. Shut down the hoist immediately if the door lock is defective.
  • Page 48: Locking Sliding Door Of Car

    ® GEDA Temporary Construction Hoist PH 650 11.4 Locking sliding door of car Secures the door of the car against opening during travel. The door can only be opened at a stop position. from the t id Emergency interlock release ...
  • Page 49: Lighting

    ® GEDA Temporary Construction Hoist PH 650 11.8 Lighting Located in the car. The emergency lighting inside the car and on the car roof turns on automatically when the mains voltage is interrupted. 11.9 Box for documents and tools The box for the documents and tools contains: •...
  • Page 50: Roof Hatch And Ladder

    ® GEDA Temporary Construction Hoist PH 650 11.10 Roof hatch and ladder The car roof can be accessed via the ladder (1) and the roof hatch (4) for maintenance, repair, assembly tasks, or to evacuate people. DANGER Danger to life Fall from the ladder.
  • Page 51 ® GEDA Temporary Construction Hoist PH 650  Fully pull the extendible ladder (1A) from the ladder until it engages.  Take the triangular wrench from the document and tool box in the car and place it on the triangular bolt of the roof lock (3).
  • Page 52 ® GEDA Temporary Construction Hoist PH 650  Open the roof hatch (4) and, if necessary, secure it against shutting using appropriate measures, e.g. by a strong wind. A bar (5) is installed to ensure safe entry onto and exit from the roof.
  • Page 53: Releasing The Motor Brakes (Emergency Lowering Device)

    ® GEDA Temporary Construction Hoist PH 650 11.11 Releasing the motor brakes (EMERGENCY lowering device) Releasing the drive brake is used exclusively for reaching the next landing level down in an emergency. This enables people trapped in the car to evacuate themselves.
  • Page 54: Rescuing Persons Trapped Inside

    ® GEDA Temporary Construction Hoist PH 650 Rescuing persons trapped inside Rescue may become necessary if, e.g. • there is no mains voltage. • malfunctions in the electrical system. • the drive has failed. • the safety gear has triggered.
  • Page 55: Rescue Action Plan

    ® GEDA Temporary Construction Hoist PH 650 The sequence of measures can/must be varied by the hoist supervisor/rescue personnel depending on the specific situation. 12.2 Rescue action plan Persons in the car: Action 1: Self-rescue with a reference run. Action 2: Self-rescue using the EMERGENCY lowering device.
  • Page 56: Malfunctions - Diagnosis - Repair

    ® GEDA Temporary Construction Hoist PH 650 Malfunctions - Diagnosis – Repair WARNING Only have troubleshooting and fault elimination carried out by authorised personnel trained especially for this kind of work. Before troubleshooting, lower the car (if possible) and unload!
  • Page 57 ® GEDA Temporary Construction Hoist PH 650 Significance of the symbols and number codes Display Explanation Ascend  Descend  Actual position ERROR 03 Door "A" open ERROR 04 Door "B" open ERROR 05 Door "C" open ERROR 06 Door "D" / "E" open...
  • Page 58 ® GEDA Temporary Construction Hoist PH 650 Display Explanation ERROR 50 Maintenance / Servicing ERROR 51 Fault in lubrication device: "slow travel" ERROR 52 Fault in lubrication device: "No travel upwards possible" 13.2 Faulttable Possible faults and the appropriate remedial action are given below.
  • Page 59: Motor Is Not Producing Full Output

    ® GEDA Temporary Construction Hoist PH 650 Fault Cause Remedial action Door to the base Car is not exactly at the ground Move car until it is in front of enclosure / car station the landing door does not open Switch / door lock defective Door EMERGENCY unlock.
  • Page 60: Car Moves Too Low

    ® GEDA Temporary Construction Hoist PH 650 13.2.3 Car moves too low Cause The emergency limit switch of the car can reach the lower EMERGENCY limit switch approach bar if the brake's air gap is too large, the sensing device is defective;...
  • Page 61: Monitoring Locking Of The Assembly Crane

    ® GEDA Temporary Construction Hoist PH 650 13.2.4 Monitoring locking of the assembly crane During travel, the assembly crane must not swing into the path of travel (mast). Thus, this must be locked in a secure position.  The locking bolts (1) removed interrupt the safety circuit and the car will not move.
  • Page 62: Repair

    WARNING Spare parts are ordered exclusively through the manufacturer/representative. Only original GEDA spare parts may be used. Only original GEDA spare parts guarantee full function as well as safety and reliability. The use of non-approved spare parts releases GEDA from any liability for damage arising as a consequence of any such use.
  • Page 64 GEDA-Dechentreiter GmbH & Co. KG Mertinger Strasse 60 86663 Asbach-Bäumenheim Tel.: +49 (0)9 06 / 98 09-0 Fax: +49 (0)9 06 / 98 09-50 E-Mail: info@geda.de Web: www.geda.de BL148 GB Edition 11/2017...

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