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ZCS Azzurro 3-6-ZSS Quick Installation Manual

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QUICK INSTALLATION GUIDE
HYBRID INVERTER 3-6-ZSS
1
Rev. 1.4 – 03/01/2024

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Summary of Contents for ZCS Azzurro 3-6-ZSS

  • Page 1 QUICK INSTALLATION GUIDE HYBRID INVERTER 3-6-ZSS Rev. 1.4 – 03/01/2024...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS 1. INSTALLATION AND DISTANCES 2. WIRING DIAGRAM FOR HYBRID STORAGE INVERTER 3. LIGHTS AND BUTTONS 4. MAIN MENU 5. QUICK INFO ON SYSTEM STATUS 6. OPERATING STATES IN AUTOMATIC MODE 7. BATTERY CONNECTION 8.1.1 SINGLE PYLONTECH US2000 BATTERY 8.1.2 PYLONTECH US2000 BATTERIES IN PARALLEL 8.1.3 PYLONTECH US2000 BATTERY SETTINGS ON INVERTER 8.2.1 SINGLE PYLONTECH US5000 BATTERY...

  • Page 3: Installation And Distances

    1. INSTALLATION AND DISTANCES Always wear protective General notice - Always consult the clothing and/or personal Important Safety manual protective equipment Instructions Maximum height from ground permitted: 180 cm 1. INSTALLATION Distances for the installation of multiple inverters Correct installation in Maximum inclination vertical position permitted: 15°...

  • Page 4: Lights And Buttons

    3. LIGHTS AND BUTTONS Charge On Grid Off-Grid Alarm Status of the HYD-ES Menu/Back System status inverter Green light Green light Red light PV production On-grid Down 10. Grid power Standby (On-Grid) Intermittent Enter/Forward 11. Home Off-Grid Discharge status consumption Charge status 12.

  • Page 5: Quick Info On System Status

    5. QUICK INFO ON SYSTEM STATUS Press the “↓” key once from the main menu to access the instantaneous information on the battery and AC grid. Press the “↑” key once from the main menu to access the instantaneous information on the DC side of the inverter. 6.

  • Page 6: Battery Connection

    3.1 Battery connection If the system has to be switched off, make sure to disconnect the AC voltage first by opening the dedicated switch. NEVER turn off the batteries before disconnecting the AC voltage, therefore with the storage system connected to the AC grid. 7.

  • Page 7: Single Pylontech Us2000 Battery

    3.1 Battery connection 8.1.1 SINGLE PYLONTECH US2000 BATTERY Maximum DoD programmable 80% Communication cable pinout between Pylontech battery and Inverter, from left to right Inverter PIN 1: White – Orange wire PIN 2: Orange wire PIN 3: White – Blue wire 1 …...

  • Page 8: Pylontech Us2000 Batteries In Parallel

    8.1.2 PYLONTECH US2000 BATTERIES IN PARALLEL NOTE: For a parallel connection, use the appropriate cables (power and communication) supplied in the kit. Master Slave 1 Slave n Communication connections between batteries and inverter: Batteries are connected IN PARALLEL to each other. •CAN of Master Battery →...

  • Page 9: Pylontech Us2000 Battery Settings On Inverter

    8.1.3 PYLONTECH US2000 BATTERY SETTINGS ON INVERTER Set the battery channels in the inverter. To set the battery parameters: → → Advanced settings 0715 Battery parameters: Type: Pylon; Depth of discharge: 80%. 1.Battery type Pylon-AH US2000 4.Depth of Discharge 6.Save...

  • Page 10: Single Pylontech Us5000 Battery

    3.1 Battery connection 8.2.1 SINGLE PYLONTECH US5000 BATTERY Note: Maximum DoD programmable 80% Communication cable pinout between Pylontech battery and Inverter, from left to right Inverter PIN 1: White – Orange wire PIN 2: Orange wire PIN 3: White – Blue wire 1 …...

  • Page 11: Pylontech Us5000 Batteries In Parallel

    3.1 Battery connection 8.2.2 PYLONTECH US5000 BATTERIES IN PARALLEL NOTE: For a parallel connection, use the appropriate cables (power and communication) supplied in the kit. Master Slave 1 Slave n Communication connections between batteries and inverter: Batteries are connected IN PARALLEL to each other. •CAN of Master Battery →...

  • Page 12: Pylontech Us5000 Battery Settings On Inverter

    8.2.3 PYLONTECH US5000 BATTERY SETTINGS ON INVERTER Set the battery channels in the inverter. To set the battery parameters: → → Advanced settings 0715 Battery parameters: Type: Pylon; Depth of discharge: 80%. 1.Battery type Pylon-AH US5000 4.Depth of Discharge 6.Save...

  • Page 13: Single Weco 4K4 Battery

    8.3.1 SINGLE WECO 4K4 BATTERY 8.2 PYLONTECH BATTERIES IN PARALLEL DO NOT CHANGE DIP Maximum DoD SWITCH POSITION WITH 3.1 Battery connection THE BATTERY ON!! programmable 90% Communication cable pinout between WeCo battery and Inverter, from left to right Inverter 1 …...

  • Page 14: Weco 4K4 Batteries In Parallel

    8.3.2 WECO 4K4 BATTERIES IN PARALLEL 3.1 Battery connection 8.2 PYLONTECH BATTERIES IN PARALLEL In case of MULTIPLE BATTERIES, connect the communication cable from the CAN port of the inverter to the BMS-CAN port of the MASTER battery, after having defined the correct positioning of the DIP Switches (see following pages).
  • Page 15 Connecting 2 batteries MASTER SLAVE 1 Connecting 3 batteries MASTER SLAVE 1 SLAVE 2 Connecting 4 batteries MASTER SLAVE 1 SLAVE 3 SLAVE 2 Connecting 5 batteries MASTER SLAVE 1 SLAVE 3 SLAVE 2 SLAVE 4...

  • Page 16: Weco 4K4 Battery Settings On Inverter

    8.3.3 WECO 4K4 BATTERY SETTINGS ON INVERTER Set the battery channels in the inverter. To set the battery parameters: → → Advanced settings 0715 Battery parameters: Type: WeCo; Depth of discharge: 80%. 1.Battery type WeCo 4.Depth of Discharge 6.Save...

  • Page 17: Single 4K4Pro Weco Battery

    8.4.1 SINGLE 4K4PRO WECO BATTERY Communication cable pinout between WeCo Note: Maximum DoD programmable 90% battery and Inverter, from left to right Note: The communication cables are in the kit that is Inverter contained in the WeCo battery box PIN 1: White – Orange wire Note: Turn off the batteries each time the position PIN 2: Orange wire PIN 3: White –...
  • Page 18 Connecting 2 batteries MASTER SLAVE 1 Connecting 3 batteries MASTER SLAVE 1 SLAVE 2 Connecting 4 batteries MASTER SLAVE 1 SLAVE 3 SLAVE 2 Connecting 5 batteries MASTER SLAVE 1 SLAVE 3 SLAVE 2 SLAVE 4...

  • Page 19: Weco 4K4Pro Battery Settings On Inverter

    8.4.3 WECO 4K4PRO BATTERY SETTINGS ON INVERTER Set the battery channels in the inverter. To set the battery parameters: → → Advanced settings 0715 Battery parameters: Type: WeCo; Depth of discharge: 80%. 1.Battery type WeCo 4.Depth of Discharge 6.Save...

  • Page 20: Single Weco 4K4-Lt Battery

    8.5.1 SINGLE WECO 4K4-LT BATTERY 8.2 PYLONTECH BATTERIES IN PARALLEL DO NOT CHANGE DIP Maximum DoD SWITCH POSITION WITH 3.1 Battery connection THE BATTERY ON!! programmable 90% Communication cable pinout between WeCo battery and Inverter, from left to right Inverter 1 …...

  • Page 21: Weco 4K4-Lt Batteries In Parallel

    8.5.2 WECO 4K4-LT BATTERIES IN PARALLEL 3.1 Battery connection 8.2 PYLONTECH BATTERIES IN PARALLEL In the event of MULTIPLE BATTERIES, connect the communication cable from the CAN port of the inverter to the CAN-A port of the MASTER battery, after having defined the correct positioning of the DIP Switches (see following pages).
  • Page 22 Connecting 2 batteries MASTER SLAVE 1 Connecting 3 batteries MASTER SLAVE 1 SLAVE 2 Connecting 4 batteries MASTER SLAVE 1 SLAVE 3 SLAVE 2 Connecting 5 batteries MASTER SLAVE 1 SLAVE 3 SLAVE 2 SLAVE 4...

  • Page 23: Weco 4K4-Lt Battery Start-Up

    8.5.3 WECO 4K4-LT BATTERY START-UP In order to carry out the correct start-up procedure: 1. The batteries must all be switched off (side switch to 0); 2. Inverter DC rotary switch set to OFF; 3. Set all batteries, via the side switch, to 1 without switching them on (do not press the round metal button);...

  • Page 24: Weco 4K4-Lt Battery Settings On Inverter

    8.5.4 WECO 4K4-LT BATTERY SETTINGS ON INVERTER Set the battery channels in the inverter. To set the battery parameters: → → Advanced settings 0715 Battery parameters: Type: WeCo; Depth of discharge: 80%. 1.Battery type WeCo 4.Depth of Discharge 6.Save...

  • Page 25: Mixed Connection Between Weco, Weco 4K4Pro And Weco 4K4-Lt Batteries

    8.6 MIXED CONNECTION BETWEEN WECO, WECO 4K4PRO and WECO 4K4-LT BATTERIES For a new system, we do not recommend installing a mixed solution with WeCo 4k4PRO and WeCo 4k4- LT batteries. When using WeCo 4k4PRO and WeCo 4k4-LT batteries, the WeCo 4k4-LT batteries must be installed first and then the 4k4PRO batteries as shown in the figure.

  • Page 26: Single 5K3 Weco Battery

    8.7.1 SINGLE 5K3 WECO BATTERY Communication cable pinout between WeCo Note: Maximum DoD programmable 90% battery and Inverter, from left to right Note: The communication and power cables must Inverter be ordered separately PIN 1: White – Orange wire Note: Turn off the batteries each time the PIN 2: Orange wire position of the DIP switches is changed.
  • Page 27 CORRECT CONNECTION INCORRECT CONNECTION Connecting 2 batteries MASTER SLAVE 1 Connecting 3 batteries MASTER SLAVE 1 SLAVE 2 Connecting 4 batteries SLAVE 3 SLAVE 2 SLAVE 1 MASTER Connecting 5 batteries SLAVE 4 SLAVE 3 SLAVE 2 SLAVE 1 MASTER...

  • Page 28: Weco 5K3 Battery Settings On Inverter

    8.7.3 WECO 5K3 BATTERY SETTINGS ON INVERTER Set the battery channels in the inverter. To set the battery parameters: → → Advanced settings 0715 Battery parameters: Type: WeCo; Depth of discharge: 80%. 1.Battery type WeCo 4.Depth of Discharge 6.Save...

  • Page 29: Single 5K3Xp Weco Battery

    8.7 SINGLE 5k3 WECO BATTERY 8.8.1 SINGLE 5K3XP WECO BATTERY Communication cable pinout between WeCo Note: Maximum DoD programmable 90% battery and Inverter, from left to right Note: The communication and power cables Inverter must be ordered separately PIN 1: White – Orange wire PIN 2: Orange wire Note: Turn off the batteries each time of PIN 3: White –...
  • Page 30 CORRECT CONNECTION INCORRECT CONNECTION Connecting 2 batteries MASTER SLAVE 1 Connecting 3 batteries MASTER SLAVE 1 SLAVE 2 Connecting 4 batteries SLAVE 3 SLAVE 2 SLAVE 1 MASTER Connecting 5 batteries SLAVE 4 SLAVE 3 SLAVE 2 SLAVE 1 MASTER...

  • Page 31: Weco 5K3Xp Battery Settings On Inverter

    8.8.3 WECO 5K3XP BATTERY SETTINGS ON INVERTER Set the battery channels in the inverter. To set the battery parameters: → → Advanced settings 0715 Battery parameters: Type: WeCo; Depth of discharge: 80%. 1.Battery type WeCo 4.Depth of Discharge 6.Save...

  • Page 32: 5K3Xp Batteries And 5K3 Batteries In Parallel

    8.9 5K3XP BATTERIES AND 5K3 BATTERIES IN PARALLEL IN EVERY LV INSTALLATION ALWAYS REMEMBER THAT THE LAST BATTERY MUST HAVE SWITCH 6 ON TO ENABLE THE 120 OHM RESISTANCE In case of 5K3XP and 5K3 in parallel: ✓ Always provide as master the 5K3XP battery (if they are more than one set them as first Slaves); ✓...

  • Page 33: Single Azzurro 5000 Battery

    8.10.1 SINGLE AZZURRO 5000 BATTERY Note: Maximum DoD programmable 90% Communication cable pinout between the Azzurro battery Note: The communication cable is located inside the kit and Inverter inverter. From left to right in the inverter box. PIN 1: White – Orange Inverter In case of multiple batteries connected in parallel or when PIN 2: Orange...

  • Page 34: Azzurro 5000 Battery Settings On Inverter

    8.10.3 AZZURRO 5000 BATTERY SETTINGS ON INVERTER Set the battery channels in the inverter. To set the battery parameters: → → Advanced settings 0715 Battery parameters: Type: Azzurro; Depth of discharge: 80%. 1.Battery type AZZURRO 4.Depth of Discharge 6.Save...

  • Page 35: Single Azzurro Zsx 5000 Pro Battery

    3.1 Battery connection 8.11.1 SINGLE AZZURRO ZSX 5000 PRO BATTERY Maximum DoD programmable 90% Communication cable pinout between Azzurro battery and Inverter, from left to right Inverter PIN 1: White – Orange wire PIN 2: Orange wire PIN 3: White – Blue wire 1 …...

  • Page 36: Azzurro Zsx 5000 Pro Batteries In Parallel

    8.11.2 AZZURRO ZSX 5000 PRO BATTERIES IN PARALLEL NOTE: Both AZZURRO 5000 and AZZURRO 5000 PRO batteries can be connected to the same inverter. AZZURRO 5000 batteries and AZZURRO 5000 PRO batteries CANNOT be connected to AZZURRO ZSX 5120 batteries. In case of MULTIPLE BATTERIES, connect the communication cable from the CAN port of the inverter to the CAN-A port of the MASTER battery.

  • Page 37: Azzurro Zsx 5000 Battery Settings On Inverter

    8.11.3 AZZURRO ZSX 5000 BATTERY SETTINGS ON INVERTER Set the battery channels in the inverter. To set the battery parameters: → → Advanced settings 0715 Battery parameters: Type: WeCo; Depth of discharge: 80%. 1.Battery type WeCo 4.Depth of Discharge 6.Save...

  • Page 38: Single Azzurro Zsx 5120 Battery

    3.1 Battery connection 8.12.1 SINGLE AZZURRO ZSX 5120 BATTERY Maximum DoD programmable 90% Communication cable pinout between Azzurro battery and Inverter, from left to right Inverter PIN 1: White – Orange wire PIN 2: Orange wire PIN 3: White – Blue wire 1 …...

  • Page 39: Azzurro Zsx 5120 Batteries In Parallel

    8.12.2 AZZURRO ZSX 5120 BATTERIES IN PARALLEL NOTE: Both AZZURRO 5000 and AZZURRO 5000 PRO batteries can be connected to the same inverter. AZZURRO 5000 batteries and AZZURRO 5000 PRO batteries CANNOT be connected to AZZURRO ZSX 5120 batteries. In case of MULTIPLE BATTERIES, connect the communication cable from the CAN port of the inverter to the CAN-A port of the MASTER battery.

  • Page 40: Weco 5K3Xp Battery Settings On Inverter

    8.12.3 WECO 5K3XP BATTERY SETTINGS ON INVERTER Set the battery channels in the inverter. To set the battery parameters: → → Advanced settings 0715 Battery parameters: Type: WeCo; Depth of discharge: 80%. 1.Battery type WeCo 4.Depth of Discharge 6.Save...

  • Page 41: Current Sensor Connection

    9.1 CURRENT SENSOR CONNECTION For the extension cable, it is recommended to use a category five 8-pole mains cable, or a 2x0.5 mm² cable. In the first case, four conductors will be connected to one pole of the sensor and the other four will be connected to the other pole. To prevent the conductor wires from breaking, it is recommended to use a cable with flexible and non-rigid conductors.

  • Page 42: Measurement Of The Exchange Power Through Meter

    HYBRID Protection Protection PV panels switch switch Meter Current sensor Critical Loads Utilities Batteries The sensor must include all phase cables entering or leaving the meter 9.2 MEASUREMENT OF THE EXCHANGE POWER THROUGH METER INVERTER PIN METER PIN Nota RS485+ Exchange meter communication RS485- PV Panels...

  • Page 43: Meter Connection

    Meter Connection 1. Connect Meter and inverter trough the RS485 port.On the Meter this port is identified by PIN 24 and 25. 24 25 2. Connect Meter and inverter trough the RS485 port.On the Meter for RS485- RS485+ Meter this port is identified by PIN RS485+ and RS485-. exchange 3.

  • Page 44: Meter Reading Verification

    2. In order to configure the meter reading on the inverter is required to access the display ( see picture): 1. Press the first push button on the inverter; 2. Access the advanced setting on the menu; 3. Enter the PWD «0715»; 4.

  • Page 45: Pv Connection

    Make sure that all the DC string parameters are acceptable to the inverter in accordance with the technical specifications given in the datasheet and in the Azzurro ZCS configurator. In addition, check that the polarities of the photovoltaic cables are correct. Insert the positive and negative connectors of the HYD-ES inverter until you hear a “click.”...

  • Page 46: Initial Set Up Procedure

    12.1 INITIAL SET UP PROCEDURE HYD 3-6 GRID Make sure that the AC circuit breaker of the hybrid inverter is open and that no voltage is present on the inverter's terminal block. Check that the DC circuit breaker of the inverter is in the OFF position.

  • Page 47: Initial Set Up Procedure -Freezing Of Current Sensor

    12.2 INITIAL SET UP PROCEDURE - FREEZING OF CURRENT SENSOR The procedure for blocking the current sensors is available from version 2.00 of the Service Code onwards; in the event of lower Service Codes, contact technical support. To perform the freezing operation, follow the instructions below: “Password 0001”...

  • Page 48: Initial Settings -Battery Parameters

    13. INITIAL SETTINGS - BATTERY PARAMETERS 1.PYLON (PYLONTECH) 4.3 Initial settings - Battery 1.Advanced “Password 0001” settings 1.Battery parameters 4.GENERAL LITHIUM (WECO) 1. Battery type Depth of discharge 2. Depth of Discharge 3. Save * EPS depth of discharge * After setting the parameters, Safety Buffer confirm by moving the cursor to “Save and press...

  • Page 49: Checking For Correct Operation

    16. CHECKING FOR CORRECT OPERATION 1) Turn the PV circuit breaker to the OFF position and disconnect the inverter from the grid Hybrid Inverter GRID Battery 2) Restore AC voltage by flicking the dedicated switch upwards: Hybrid Inverter GRID Battery 3) Check that the power value taken from the grid display is approximately equal to the power consumption shown on the meter, or to the value obtained by using a current meter to measure under the import/export meter.
  • Page 50 Once the countdown is over, the batteries will start to deliver power to the utility according to availability, and will attempt to reset the consumption from the grid. Check that the value of the consumption remains constant* as the power supplied by the battery increases during discharge.

  • Page 51: Checking The Inverter Settings

    17. CHECKING THE INVERTER SETTINGS To check whether the parameters set are correct, enter the display menu under “Inverter Info” and check the data, especially those highlighted: Inverter Info (1) Inverter Info (4) Serial number: DRMs0 Control: ➢Serial number of the machine ZM1ES030M28307 ➢Information on DRMs0 mode Disabled...

  • Page 52: Eps Mode (Off Grid)

    19.1 EPS MODE (OFF GRID) In the event of a power failure or operation in OFF-Grid mode, if the EPS function is enabled, the HYD-ES inverter will operate in Emergency Power Supply (EPS) mode using the PV power and energy stored in the battery to supply power to the critical load via the LOAD connection port.

  • Page 53: Change-Over Switch

    CHANGE-OVER SWITCH In case of maintenance of the components of the photovoltaic system or in case of an inverter that cannot be used, it is recommended to install a change-over switch so that the loads normally connected to the inverter's load line can be fed directly from the grid.

  • Page 54: Eps Mode (Off Grid) -Menu Enabling

    In the event of a blackout, the alternating voltage supplied by the grid will be lost; this condition will cause the internal contacts of the hybrid inverter to switch over which, once the set activation time has expired, will continue to supply an alternating voltage of 230V to the LOAD output, supplying power only to the critical loads according to the availability of the batteries and PV system.

  • Page 55: Eps Operating Mode (Off Grid)

    1. Depth of Discharge in ON-Grid mode e.g. Depth of Discharge Max charge value 100% Min discharge value 20% 2. Depth of Discharge in EPS (or OFF-Grid) mode, beyond EPS Depth of Discharge which the inverter stops supplying power to the connected loads.

  • Page 56: Off Grid Mode Only

    20.1 OFF GRID MODE ONLY By switching on the HYD-ES inverter when there is no grid, it will be able to supply the energy coming from the PV system and stored in the batteries to the pre-defined critical loads. To do this, it is necessary to activate the EPS (Emergency Power Supply) mode.

  • Page 57: Operation Of Photovoltaic System Only

    21. OPERATION OF PHOTOVOLTAIC SYSTEM ONLY PV panels HYBRID Meter Utilities The system can also work as a photovoltaic inverter only, and therefore without batteries. In this case, the display will only show the values relating to: .Photovoltaic production .Load consumption .Power exchanged with the grid NOTE: In this case, the AC wire must be connected to the GRID port...

  • Page 58: Logic Interface (Drmn)

    23. LOGIC INTERFACE (DRMn) Here below the inverter logic interface connection. PIN 1: White – Orange wire PIN 2: Orange wire PIN 3: White – Green wire PIN 4: Blue wire PIN 5: White – Blue wire PIN 6: Green wire PIN 7: White –...
  • Page 59 Here below the function description of the terminal. Pin name Pin NO. Description Function Relay contact 1 input K1 – Relay 1 output Relay contact 2 input K2 – Relay 2 output Relay contact 3 input K3 – Relay 3 output Relay contact 4 input K4 –...

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