ZCS AZZURRO 1PH HYD3000-ZP1 User Manual
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ZCS AZZURRO 1PH HYD3000-ZP1 User Manual

Single-phase hybrid storage inverter
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  • Page 2 Via Lungarno, 248 - 52028 Terranuova Bracciolini - Arezzo, Italy tel. +39 055 91971 - fax. +39 055 9197515 innovation@zcscompany.com - zcs@pec.it – www.zcsazzurro.com Pile Reg. IT12110P00002965 - Share Capital € 100,000.00 fully paid up AR Company Reg. no. 03225010481 - REA AR no. 94189...

  • Page 3: Table Of Contents

    Table of Contents Introduction ......................................8 1.1. Product Model Description ..............................9 1.2. Product capacity description ............................11 1.3. Product Appearance ................................12 1.3.1. Inverter Port ................................... 13 1.3.2. Battery module port ..............................14 Requirement for installation and maintenance ........................16 2.1.
  • Page 4 5.7. Internal communication cable connection 4 batteries ................... 45 5.8. Configuration 4 batteries ..............................46 5.9. Data collector connection ..............................50 External electrical connection ..............................51 6.1. External ground connection of the PGND cable ......................51 6.2. Grid connection ..................................52 6.3.
  • Page 5 10.4. Main menu ..................................... 104 10.5. Basic settings ..................................105 10.5.1. Set language................................... 105 10.5.2. Set Time ....................................105 10.5.3. Safety Parameter................................. 105 10.5.4. Energy Storage Mode................................. 105 10.5.5. Photovoltaic Input Mode ..............................108 10.5.6. EPS Mode ....................................108 10.5.7.
  • Page 6 15.6.5. Connecting the LM2-485 PRO cell irradiance and temperature sensor to the datalogger....185 15.6.6. Configuring the Datalogger ............................. 186 15.6.7. Configuring the Datalogger on the ZCS Azzurro portal ..................188 15.6.8. Network configuration..............................189 15.7. Local monitoring ................................. 191 15.7.1.
  • Page 7 Zucchetti Centro Sistemi S.p.A. All rights reserved. ZCS reserves the right to final interpretation. This manual is subject to change based on feedback from users, installers or customers. Please check our website at http://www.zcsazzurro.com for the latest version.
  • Page 8 Preface General information Please read this manual carefully before installation, operation or maintenance. This manual contains important safety instructions that must be followed during installation and maintenance of the system. This manual describes the assembly, installation, electrical connections, commissioning, maintenance and Scope troubleshooting of the 1PH HYD3000-HYD6000-ZP1 hybrid inverter.

  • Page 9: Introduction

    Note Introduction The 1PH HYD3000-HYD6000-ZSP1 hybrid inverter single-phase household energy storage system consists of inverter module and lithium battery module. It adopts modular design and can be stacked with building blocks. The battery capacity varies from 5 to 20 kWh (in case of 4 batteries you need to buy the extension kit, code ZZT- ZBT5K-EXT-KIT).

  • Page 10: Product Model Description

    Figure 1 - Diagram of a system on which an 1PH HYD3000-HYD6000-ZP1 hybrid is installed 1.1. Product Model Description 1PH HYD3000-HYD6000-ZP1 series inverter model: Figure 2 – Inverter model identifiers Identifiers Meaning Specification ① Product Model Stacked optical storage all in one machine 5K，the power grade of inverter is 6kw ②...
  • Page 11 Identifiers Meaning Specification ① Product series name AZZURRO ZCS series battery module name ② Battery module energy grade 5K: Battery module energy is 5kWh 10/193 User’s Manual 1PH HYD3000-HYD6000-ZP1 Rev. 1.0 01/09/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 27/01/2023 - Application: GID...

  • Page 12: Product Capacity Description

    The 1PH HYD3000-HYD6000-ZP1 series residential energy storage system supports power and capacity 1.2. Product capacity description expansion and supports up to six inverter modules in parallel. One inverter module supports up to four batteries expansion modules. (in case of 4 batteries you need to buy the extension kit, code ZZT-ZBT5K-EXT-KIT). Figure 4 –...

  • Page 13: Product Appearance

    1.3. Product Appearance Front Side Back Side Figure 5 - Product front side and back side Inverter Pedestal Dc switch Inverter Radiator LCD display screen Battery Module Radiator Battery module 12/193 User’s Manual 1PH HYD3000-HYD6000-ZP1 Rev. 1.0 01/09/2023 Identification: MD-AL-GI-00 Rev.

  • Page 14: Inverter Port

    1.3.1. Inverter Port Right side port Left side port Figure 6 - Inverter port diagram Grid connection port WIFI/4G port Load connection port Battery black start switch Inverter signal port Battery input switch Dc Switch Battery connection port PV input port Battery signal port 13/193 User’s Manual 1PH HYD3000-HYD6000-ZP1...

  • Page 15: Battery Module Port

    1.3.2. Battery module port Battery left side port Battery right side port Figure 7 – Battery module port diagram Battery output terminal + Link port in Battery output terminal - Link port out 14/193 User’s Manual 1PH HYD3000-HYD6000-ZP1 Rev. 1.0 01/09/2023 Identification: MD-AL-GI-00 Rev.
  • Page 16 Product label Figure 8 – Battery module port diagram 15/193 User’s Manual 1PH HYD3000-HYD6000-ZP1 Rev. 1.0 01/09/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 27/01/2023 - Application: GID...

  • Page 17: Requirement For Installation And Maintenance

    Requirement for installation and maintenance Before installation, please read this manual carefully and make sure you fully understand its contents. The 1PH HYD3000-HYD6000-ZP1 inverter strictly complies with the safety, design and testing regulations provided for by the national standards. During installation, operation and maintenance, operators must carefully observe the local safety standards. Improper use may result in electrical shock and harm and damage to persons, the equipment and its components.
  • Page 18 • The 1PH HYD3000-HYD6000-ZP1 inverter may reach high temperatures and have rotating parts inside during operation. Switch off the 1PH HYD3000-HYD6000-ZP1 inverter and wait for it to cool down before performing any maintenance. • Keep children away from the batteries and from the 1PH HYD3000-HYD6000-ZP1 inverter. •...

  • Page 19: Assembly And Maintenance Diagram

    2.2. Assembly and maintenance diagram The battery must be protected against short circuits during transport and installation. The inverter 1PH HYD3000-HYD6000-ZP1/batteries must be located in well-ventilated areas. Do not place • the 1PH HYD3000-HYD6000-ZP1 inverter/batteries in a cabinet or in an airtight or poorly ventilated •...

  • Page 20: Transportation Requirement

    2.3. Inverter is in the good electrical and physical condition when it ship out from factory. During transport, inverter Transportation Requirement must be placed in its original package or other proper package. Transportation company should responsible for any damage during transport period. If you find any packing problems that may cause the damage of inverter or any visible damage, please notice the responsible transportation company immediately.

  • Page 21: Electrical Connection

    2.4. Electrical Connection Please comply with all the current electrical regulations about accident prevention in dealing with the current inverter. Before the electrical connection, use opaque material to cover the PV modules or disconnect PV string DC switch. PV arrays will produce dangerous voltage if it is exposure under sun When installing a battery, check the positive and negative terminals of the battery and turn off the battery.

  • Page 22: Symbols And Signs

    Electromagnetic compatibility (EMC) refers to that on electrical equipment functions in a given electromagnetic EMC/Noise Level environment without any trouble or error, and impose no unacceptable effect upon the environment. Therefore, EMC represents the quality characters of an electrical equipment. The inherent noise-immune character: immunity to internal electrical noise External noise immunity: immunity to electromagnetic noise of external system •...

  • Page 23: Sings On The Inverter Module

    2.6. Sings on the inverter module: Some safety symbols are located on the inverter. Read and understand the content of the symbols before installing the inverter. This symbol indicates a hazardous situation which, if not avoided, will result in injury. Risk of electric shock;...
  • Page 24 Indicated the temperature allowance range. This side up. The 1PH HYD3000-HYD6000-ZSP1 inverter must always be transported, handled and stored in such a way that the arrows are always pointing upwards. RCM (Regulatory Compliance Mark). The product complies with the requirements of the applicable Australian standards. 23/193 User’s Manual 1PH HYD3000-HYD6000-ZP1 Rev.

  • Page 25: Installation

    Installation 3.1. Checking before installation Before opening the battery and inverter package, check whether the outer package is damaged, such as holes and cracks, and check the inverter and battery model. If any damage is found or the inverter and battery model does not match your requirements, please do not open the product package and contact your distributor as soon as possible.
  • Page 26 Side connector 2pcs SEM screw M4*10 6pcs Hexagon screws M5*10 4pcs Hexagon screws M6*14 4pcs PV+ input terminal 2pcs PV- input terminal 2pcs Metal terminals secured to PV+ input power 2pcs cables Metal terminals secured to PV- input power 2pcs cables Battery positive terminal + input 1pcs...
  • Page 27 Battery negative - Input terminal 1pcs metal core M6*60 Expansion bolt 3pcs AC connector 1pcs Load connector 1pcs Current transformer（CT） 1pcs COM 24pin connector 1pcs Manual 1pcs The warranty card 1pcs Quality Certificate 1pcs Figure 9 – Inverter components and accessories inside in the packaging 26/193 User’s Manual 1PH HYD3000-HYD6000-ZP1 Rev.

  • Page 28: Installation Environment

    3.3. Installation environment Choose a dry, clean and orderly place, suitable for installation. Ambient temperature range: -10°C ~ 50°C. • Relative humidity: 5 ~ 95% (non-condensing). • The 1PH HYD3000-HYD6000-ZP1 inverter must be installed in a well-ventilated area. • Do not place flammable or explosive materials near the 1PH HYD3000-HYD6000-ZP1 inverter. •...
  • Page 29 Check whether the cable connection is correct, the positive and negative Multi-meter terminals of the battery are correct, and the grounding is reliable Marker Used for marking Tape measure Used for measuring distances Used for making sure that the Level rear panel is installed correctly ESD gloves Must be worn by operators...

  • Page 30: Installation Position

    3.5. Installation position The 1PH HYD3000-HYD6000-ZP1 inverter must be mounted vertically (to ensure rapid heat dissipation). Install the 1PH HYD3000-HYD6000-ZP1 inverter in a location protected from direct sunlight and from possible snow accumulation. Ensure that the installation position is well ventilated. As far as installation compliance is concerned, IP65 does not permit outdoor installation.

  • Page 31: Product Installation

    3.7. Product installation Figure 11 – Installation dimension diagram 30/193 User’s Manual 1PH HYD3000-HYD6000-ZP1 Rev. 1.0 01/09/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 27/01/2023 - Application: GID...
  • Page 32 Pedestal installation Procedure： Step 1: Place the pedestal against a wall and keep it 10 to 25mm away from the wall. Adjust the hole positions using a level, and mark the hole positions using a marker. Step 2: To install the pedestal, remove the pedestal, drill holes using a hammer drill (φ 8mm, depth range 60- 65 mm), and tighten expansion screws to ensure that the base is securely installed.
  • Page 33 Fixed installation between modules： Procedure： Step 1: Align the first battery module on the floor pedestal. Step 2: Install connectors on both sides and tighten the six screws using a cross screwdriver. Step 3: Install the remaining battery modules and inverters from bottom to top. (Before installing the next module, ensure that the screws on the side connectors of the previous module are firmly installed.) Figure 13 –...
  • Page 34 Support rack installation： Procedure： Step 1: Drill holes with a hammer drill (φ 8mm, depth range 60-65 mm). Reposition and drill the holes, if the original one has a large deviation. Step 2: Install the support rack B on the wall, and fastening expansion bolt. Step 3: Adjust the support rack A, make sure the holes are matched between rack A and rack B.

  • Page 35: Electrical Connections

    Electrical connections • Carefully assess the risks deriving from electric shocks and chemical hazards! • Use a multi-metre to check the DC polarity of the battery and cables before connecting the power supply between the batteries and inverter. NOTE: an inverted polarity connection may cause irreparable damage to the inverter and batteries. •...

  • Page 36: Preparation Of Connection Cables

    4.2. Preparation of Connection Cables Figure 15 – System connection diagram Cable Recommended specifications PV connection cable UL10269 12AWG AC Grid connection cable UL10269 8AWG EPS connection cable UL10269 10AWG Grounding cable UL10269 8AWG 35/193 User’s Manual 1PH HYD3000-HYD6000-ZP1 Rev. 1.0 01/09/2023 Identification: MD-AL-GI-00 Rev.

  • Page 37: Electrical Connection For The Internal System

    Electrical Connection for the internal system 5.1. Internal protection grounding cable connection up to 3 batteries Connect the grounding cables of the battery module and inverter as shown in below Figure. Figure 16– Internal grounding connection 36/193 User’s Manual 1PH HYD3000-HYD6000-ZP1 Rev.

  • Page 38: Power Cables Connection Up To 3 Batteries

    5.2. Power cables connection up to 3 batteries As shown in below Figure, connect the power ports (BAT+, BAT-) of the inverter to the cascading positive and negative power cables (B+,B -) of the battery module. Connect the remaining battery modules from top to bottom, and secure the cables with cable ties.

  • Page 39: Internal Communication Cable Connection Up To 3 Batteries

    5.3. Connect the communication terminals of the inverter and battery module from top to bottom according to Internal communication cable connection up to 3 batteries internal protection grounding in the following figure, and secure them with cable ties. In addition, install a matching resistor on the communication interface of the last battery module in the system.

  • Page 40: Configuration Up To 3 Batteries

    5.4. Configuration up to 3 batteries To properly configure the inverter channels: 1. Press the first button on the left of the display: 2. Press the last right arrow (enter) to access the basic settings: 1. Basic settings 2. Advanced settings 3.
  • Page 41 4. Configure channels as described below: Inverter channels Configurations of the inverter channels Admission batt 1 Channel 1 entry Admission batt 2 Unused Admission batt 1 Channel 2 input Admission batt 2 Unused Input FV 1 Channel 3 input Input FV 2 Unused Input FV 1 Channel 4 input...
  • Page 42 7. Access by pressing the last button on the right of the inverter to the battery number: 1. Battery Number 2. Battery 1 8. Access by pressing the last button on the right of the inverter to the battery number: 1.
  • Page 43 10. Access by pressing the last button on the right of the inverter under Discharge depth: 1. Depth of discharge 2. Tax on forced labour 3. Save Set the discharge depth and discharge depth in EPS. For example, if the discharge depth = 50% and the discharge depth EPS = 80%, while the network is connected: the inverter does not discharge the battery when the SOC is less than 50%.

  • Page 44: Grounding Cable Connection For Internal Protection 4 Batteries

    5.5. Grounding cable connection for internal protection 4 batteries In case of number 4 batteries you need to use both inverter battery channels and buy the extension kit, code Connect the grounding cables of the battery module and inverter as shown in the following figures. ZZT-ZBT5K-EXT-KIT.

  • Page 45: Connecting Power Cables 4 Batteries

    5.6. As shown in the figure below, in case of number 4 batteries you need to use both battery channels of the Connecting power cables 4 batteries inverter and purchase the extension kit, code ZZT-ZBT5K-EXT-KIT. Connect the inverter power supply ports 1 (BAT+, BAT-) to the positive and negative cascade power cables (B+,B -) to the first battery module.

  • Page 46: Internal Communication Cable Connection 4 Batteries

    5.7. As shown in the figure below, in case of number 4 batteries you need to use both battery channels of the Internal communication cable connection 4 batteries inverter and purchase the extension kit, code ZZT-ZBT5K-EXT-KIT. Connect the inverter communication terminals, channel 1 COM_1 to the first battery module from top to bottom according to the following figure and fasten them with cable ties.

  • Page 47: Configuration 4 Batteries

    5.8. Configuration 4 batteries To properly configure the inverter channels: 1. Press the first button on the left of the display: 2. Press the last right arrow (enter) to access the basic settings: 1. Basic settings 2. Advanced settings 3. Production statistics 4.
  • Page 48 4. Configure channels as described below: Inverter channels Configurations of the inverter channels Admission batt 1 Channel 1 entry Admission batt 2 Unused Admission batt 1 Channel 2 input Admission batt 2 Unused Input FV 1 Channel 3 input Input FV 2 Unused Input FV 1 Channel 4 input...
  • Page 49 7. Access by pressing the last button on the right of the inverter to the battery number: 1. Battery Number 2. Battery 1 3. Battery 2 8. Access by pressing the last button on the right of the inverter to the battery number: 1.
  • Page 50 10. Access by pressing the last button on the right of the inverter under Discharge depth: 4. Depth of discharge 5. Tax on forced labour 6. Save Set the discharge depth and discharge depth in EPS. For example, if the discharge depth = 50% and the discharge depth EPS = 80%, while the network is connected: the inverter does not discharge the battery when the SOC is less than 50%.

  • Page 51: Data Collector Connection

    Set the discharge depth and discharge depth in EPS. For example, if the discharge depth = 50% and the discharge depth EPS = 80%, while the network is connected: the inverter does not discharge the battery when the SOC is less than 50%. In case of power failure: the inverter will operate in EPS mode (if EPS mode is enabled) and will continue to drain the battery until the battery SOC is not less than 20%.

  • Page 52: External Electrical Connection

    External electrical connection 6.1. Step 1: Crimp OT terminals External ground connection of the PGND cable Precautions： 1) When stripping the cable, do not scratch the core of the cable. 2) The conductor crimping plate of an OT terminal is pressed to form a cavity that completely covers the conductor core and tightly binds the OT terminal.

  • Page 53: Grid Connection

    6.2. Grid connection Take out AC wiring terminals from the carton of the inverter, strip and install cables according to the Install AC wiring terminals appropriate specifications Figure 28 – Wire stripping size After riveting the peeling wire to the insulation terminal, thread it into the lock wire nut and the main body.
  • Page 54 The body is inserted into the core and a click is heard Step 3: Tighten the nut with an open wrench and make a "click" sound Step 4: Insert the female end of the wire into the male end and hear a "click" sound Step 5: Installation complete Step 6:...
  • Page 55 Use a screwdriver to point at the unlocking position, hold the cable driver, and pull it back to separate Removal step the male and female Step 1: Use a screwdriver to point at the unlocking position, hold the cable driver, and pull it back to separate the male and female Step 2: Hold the unlocking buckle with one hand and rotate it in the direction indicated, while rotate the nut in...
  • Page 56 Remove the red circles on both sides using a screwdriver Step 4: Connect the AC wiring terminals to the corresponding AC Grid ports, as shown in the following figure. Figure 29 – Grid connection 55/193 User’s Manual 1PH HYD3000-HYD6000-ZP1 Rev. 1.0 01/09/2023 Identification: MD-AL-GI-00 Rev.

  • Page 57: Connecting A Critical Load (Eps Function)

    Critical Load (LOAD): in the event of a power failure (or operation in Off-Grid mode), if the EPS function is 6.3. Connecting a Critical Load (EPS function) enabled, the 1PH HYD3000-HYD6000-ZP1 inverter will work in Emergency Power Supply (EPS) mode, using the energy stored in the battery to supply energy to the critical load via the LOAD connection port.
  • Page 58 Crimp terminal Install procedure Step 1: Insert the cable into the butt terminal Step 2: Crimp the wire with an inner hexagon screwdriver with a screw torque of 1.2± 0.1n.m Step 3: 57/193 User’s Manual 1PH HYD3000-HYD6000-ZP1 Rev. 1.0 01/09/2023 Identification: MD-AL-GI-00 Rev.
  • Page 59 Insert the subject into the corresponding clasp and hear a "click" Step 4: Screw locking nut into main body, torque 2.5± 0.5n.m Step 5: Installation complete Step 6: Figure 31 – EPS connection 58/193 User’s Manual 1PH HYD3000-HYD6000-ZP1 Rev. 1.0 01/09/2023 Identification: MD-AL-GI-00 Rev.

  • Page 60: Photovoltaic Connection

    6.4. Photovoltaic connection Recommended specifications for DC input cables Range Recommended value Cross-sectional area (mm / AWG) Outer diameter of cable (mm 4.0-6.0 / 11-9 4.0 / 11 4.5~7.8 Step 1: Prepare the positive and negative photovoltaic cables. Procedure: Figure 32 – Preparing the positive and negative photovoltaic cables Step 2: Insert the crimped positive and negative cables into the corresponding photovoltaic connectors.
  • Page 61 Figure 34 – Connecting the photovoltaic connectors Before removing the positive and negative PV connectors, make sure that the DC CIRCUIT BREAKER is OPEN. Caution Use a MC4 wrench to disconnect the photovoltaic connectors, as shown in figure below. Removal procedure Connect the 1PH HYD3000-HYD6000-ZP1 inverter to the photovoltaic strings using the DC input power cables.
  • Page 62 To configure the inverter channels correctly: 13. Press the first button on the left of the display: 14. Press the last arrow on the right (enter) to access the basic settings: 7. Basic settings 8. Advanced settings 9. Production statistics 10.
  • Page 63 16. Configure channels as described below: Bat input 1 Inverter channels Inverter channel configurations Channel 1 input Bat input 2 Not used Bat input 1 Channel 2 input Bat input 2 Not used PV input 1 Channel 3 input PV input 2 Not used PV input 1 Channel 4 input...
  • Page 64 Both MPPT inputs of the inverter should be populated, even if the system only has one string. If the strings are Note: arranged in parallel, it is recommended to use a Y or T connection cable to double the input currents from the PV field and to populate both MPPT inputs of the inverter, as shown in the figure.

  • Page 65: Com-Multi Function Communication Connection

    6.5. COM-Multi function communication connection Figure 37 – COM port diagram Definition Function Comment UC-A RS485 differential signal -A Inverter monitoring 485 signal UC-B RS485 differential signal -B RS485 differential signal + Battery 485 signal RS485 differential signal - MET-A RS485 differential signal -A Meter 485 signal MET-B...

  • Page 66: Link Port

    6.6. Link Port Figure 38 - Link Port diagram Icon Define Function Comment Link Port 1 Parallel signal output Parallel signal port（RJ45） Link Port 0 Parallel signal input Link Port 1 dip switch The dial switch has 0 (dial up) Match resistance on and off and 1 (dial down).

  • Page 67: Rs485（Wired Monitoring Or Inverter Cascade Monitoring

    6.7. RS485（Wired monitoring or inverter cascade monitoring） Refer to the figure shown below, connect the RS485+ and RS485- of the inverter to the TX+ and TX- of the RS485→ USB adapter, and connect the COM port of the adapter to the computer. (NOTE：The length of the RS485 communication cable should be less than 1000 m).

  • Page 68: Logic Interface

    6.8. Logic interface The logic interface pin definitions and circuit connections are as follows: Logic interface pin are defined according to different standard requirements （a）Logic interface for AS/NZS 4777.2:2020, also known as inverter demand response modes (DRMs). The inverter will detect and initiate a response to all supported demand response commands within 2 s. The inverter will continue to respond while the mode remains asserted.

  • Page 69: Meter Single-Phase Ddsu

    6.9. If you need to use the CT alone, attach the CT to PIN18 and PIN19. There are two ways to get grid current information : Plan A:CT(default) Plan B:Meter 6.10. Meter single-phase DDSU PIN6 and PIN7 are used for communication with the meter; the meter is shown in “Figure 1”, PIN6 and PIN7 on the inverter COM port correspond to points 24 and 25 respectively on the electricity meter, as shown in “Figure 3.”...

  • Page 70: Meter Three-Phase Dtsu

    6.11. Meter three-phase DTSU PIN6 and PIN7 are used for communication with the meter; the meter is shown in “Figure 1”, PIN6 and PIN7 on the inverter COM port correspond to points 24 and 25 respectively on the electricity meter, as shown in “Figure 3.”...
  • Page 71 COM Installation procedure for connecting cables Remove the plug from the plug and thread the terminal in the order shown Step 1: Insert the wire into the corresponding terminal Step 2: Crimp the wire with a flat-head screwdriver with a torque of 1.2± 0.1n.m Step 3: 70/193 User’s Manual 1PH HYD3000-HYD6000-ZP1...
  • Page 72 Line core, rubber core area can not appear riding line phenomenon, rubber core into the main body with a "click" sound Step 4: Insert the plug into the body and plug the unwired hole Step 5: Screw the lock nut into the main body, torque 2.5± 0.1n.m, complete installation Step 6: Insert the stripped COM connector into the corresponding port of the inverter, as shown in the following figure.

  • Page 73: Measurement Of Exchange Via The Single-Phase Ddsu Meter

    6.12. Measurement of exchange via the single-phase DDSU Meter In order to be able to read the exchange via the meter, it is necessary to purchase a CHINT DDSU single-phase direct connect meter. Meter connections: 1. Connect the Meter and inverter via the COM port. On the Meter side, connect to PINs 24 and 25 (as shown in the table) On the inverter side, use the connection port identified as “COM,”...
  • Page 74 2. Connect the Meter in “direct connection” mode, specifically:  Connect PIN 2 of the Meter to the neutral cable (N);  Connect PIN 3 respectively to the exchange meter direction phase;  Connect PIN 1 to the photovoltaic system and loads direction phase. NOTE: For distances between the Meter and hybrid inverter greater than 100 meters, it is recommended to connect two 120 Ohm resistors along the 485 daisy chain: the first to the inverter (between PINs 6 and 7 of the inverter COM), and the second directly to the Meter (PINs 24 and 25).
  • Page 75 To configure the Meter reading on the inverter: 1. Press the first button on the left of the display: 2. Press the last arrow on the right (enter) to access the advanced settings (enter password 0715): 17. Basic settings 18. Advanced settings 19.

  • Page 76: Measuring External Production Through The Ddsu Single-Phase Meter

    In order to be able to read the external production via the meter, it is necessary to purchase a CHINT DDSU 6.13. Measuring external production through the DDSU single-phase Meter single-phase direct connect meter. 75/193 User’s Manual 1PH HYD3000-HYD6000-ZP1 Rev. 1.0 01/09/2023 Identification: MD-AL-GI-00 Rev.
  • Page 77 Meter connections: 1. Connect the Meter and inverter via the COM port. On the Meter side, connect to PINs 24 and 25. On the inverter side, use the connection port identified as “COM,” connecting to PINs 6 and 7 (as shown in the figure).
  • Page 78 Setting Meter on external production 2. Press the button to check that the Meter address is set to 002 and that the protocol is set to 8n1. In addition to what is described above, the display shows the values of: ...

  • Page 79: Setting Up Exchange Meter And Production Ddsu Single-Phase Meter

    6.14. Setting up exchange meter and production DDSU single-phase Meter In order to be able to read the exchange and external production via the Meter, it is necessary to purchase two CHINT DDSU single-phase direct connect meters. 78/193 User’s Manual 1PH HYD3000-HYD6000-ZP1 Rev.

  • Page 80: Checking Correct Reading Of The Ddsu Single-Phase Meter

    In order to verify the correct reading of the meter on exchange, make sure that the hybrid inverter and any 6.15. Checking correct reading of the DDSU single-phase Meter other PV production sources are switched off. Switch on loads greater than 1 kW. Stand in front of the meter and, using the button to scroll through the items, check that P is: 1.

  • Page 81: Connection Of The Three-Phase Dtsu Meter To The Exchange

    6.16. Connection of the three-phase DTSU Meter to the exchange In case of installation of inverter 1PH HYD3000-6000-ZSS-HP on three-phase system it is possible to install the three-phase Meter DTSU in addition to the sensors as shown in the figure. Be sure to position the probes so that each toroid only reads the current flows related to the exchange.
  • Page 82 The connection between Meter and sensors is made by applying the diagram shown in the figure below. Connect the PIN 10 of the Meter with the neutral cable (N), connect the PIN 2, 5 and 8 respectively to the R, S and T phases. As for the connections with the CT, the sensor positioned on the R phase must have the terminals connected on PIN 1 (red wire) and PIN 3 (black wire).
  • Page 83 Figure 46 – COM interface Definizione PIN Meter Note Inverter RS485 differential signal + Meter communication RS485 differential signal - Table 1 - Interface descriptions Figure 47 - Serial port connection Meter NOTE: For distances between meter and hybrid inverter over 100 meters it is recommended to connect along the 485 dasy chain two 120 Ohm resistors, the first to the inverter (between PIN 6 and 7of the interface), the second directly to the Meter (PIN 24 and 25).
  • Page 84 To configure the Meter reading on the inverter: 1. Press the first button on the left of the display: 2. Press the last arrow on the right (enter) to access the advanced settings (enter password 0715): 1. Basic settings 2. Advanced settings 3.

  • Page 85: Measurement Of Photovoltaic Production Via Three-Phase Meter Dtsu

    6.17. Measurement of photovoltaic production via three-phase meter DTSU In the event that one or more three-phase photovoltaic inverters are already present in the system, it is mandatory for the Hybrid system to show the display not only the photovoltaic contribution of the panels connected to its entrances but also the power produced by three-phase photovoltaic external, in order to make the system work for accumulation in a correct way.

  • Page 86: Three-Phase Dtsu Meter Parameter Configuration

    6.18. Three-phase DTSU Meter parameter configuration After you have successfully connected the wiring, you need to set the correct parameters from the Meter display. 1. Press to: • “Confirm” • “Move the cursor” (for entering values) 2. Presso to “go back” 3.
  • Page 87 1. Confirm by pressing SET until you enter the settings menu. 2. Enter the following menus and set the parameters indicated: d. CT: i. Press SET to enter the menu ii. Write“40”: 1. From the first screen where the number "1" appears, press" " repeatedly until the number "10"...
  • Page 88 Three-phase DTSU meter configuration on exchange and production To view the device in read mode on the exchange you need to enter the settings menu, as indicated below: 4. Press SET the inscription will appear CODE 5. Press SET, the inscription will appear “600”: 6.
  • Page 89 iii. Press “ESC” to confirm “→” to scroll to the next setting a. ADDRESS: i. Press SET for enter Menù: ii. Write “02” (press one time ”→” from the screen “01”). With address 02 the inverter will assign the data sent by the meter as relative power to the production. They can be set up to a maximum of 3 Meters for production (Addresses 02 03 04).

  • Page 90: Correct Installation Verification Dtsu Three-Phase Meter

    6.19. Correct installation verification DTSU three-phase meter Three-phase DTSU meter verification at exchange To carry out such verification it is necessary: Turn on the hybrid inverter only in alternation and turn off any other source of photovoltaic production (if any); •...
  • Page 91 3. Turn on the PV inverter via rotary switch on ON and batteries, verify that the total power value Pt is in line with the value shown on the inverter display Three-phase DTSU Meter Verification on Production In case of meter on the production it is necessary to repeat the previous operations: 1.

  • Page 92: Measurement Of Exchange Through Current Sensor

    6.20. Measurement of exchange through current sensor Connect the negative of the sensor to input 19 of the COM connector Connect the positive of the sensor to input 18 of the COM connector Correctly position the current sensor, in detail: ...
  • Page 93 92/193 User’s Manual 1PH HYD3000-HYD6000-ZP1 Rev. 1.0 01/09/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 27/01/2023 - Application: GID...
  • Page 94 93/193 User’s Manual 1PH HYD3000-HYD6000-ZP1 Rev. 1.0 01/09/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 27/01/2023 - Application: GID...

  • Page 95: Install The Cover

    6.21. Install the cover After electrical connections are complete and cable connections are correct and reliable, install the external protective cover and secure it using screws. Figure 51– Install the cover 94/193 User’s Manual 1PH HYD3000-HYD6000-ZP1 Rev. 1.0 01/09/2023 Identification: MD-AL-GI-00 Rev.

  • Page 96: Buttons And Indicator Lights

    Buttons and indicator lights Figure 52– Buttons and indicator lights System power indicator Button Systema status indicator LCD screen 7.1. Buttons: Press “back” to the previous screen or enter the main interface. Press “up” to the upper menu option or value plus 1. •...

  • Page 97: Battery Capacity Indicator

    Via Lungarno, 248 - 52028 Terranuova Bracciolini - Arezzo, Italy tel. +39 055 91971 - fax. +39 055 9197515 innovation@zcscompany.com - zcs@pec.it – www.zcsazzurro.com Pile Reg. IT12110P00002965 - Share Capital € 100,000.00 fully paid up AR Company Reg. no. 03225010481 - REA AR no. 94189...

  • Page 98: Parallel System

    Parallel system Refer to figure below and connect the system in parallel according to the success of the master and slave (up to 6 units). The dip switch inside the COM 24PIN connector of the last system inverter should be moved to the position of 1.

  • Page 99: System Electrical Topology

    System Electrical Topology Zucchetti Centro Sistemi S.p.a. has already integrated RCMU (residual current monitoring unit) inside inverter, If an external RCD is required, a type-A RCD with rated residual current of 100mA or higher is suggested. 1PH HYD3000-HYD6000-ZP1 inverter household energy storage system is mainly composed of PV modules, Azzurro battery modules, inverters, AC switches, load and distribution units, smart meters /CT, and power grid.

  • Page 100: Operation

    Operation 10.1. Preliminary checks Before starting the system, please check that: 1. The 1PH HYD3000-HYD6000-ZP1 inverter is securely fixed to the mounting bracket and the connection with the wall should be tight and firm; 2. The PV+/PV- cables are securely connected, and the polarity and voltage are correct, and the voltage is in line with the accessible range;...
  • Page 101 11. Supply DC power to the inverter by correctly switching on the batteries. Figure 57 – Checking that the power consumption is above 200W 12. Supply AC power through the dedicated protection switch of the storage inverter. If there is more than one switch protecting the inverter (e.g.
  • Page 102 Safety parameter Code Region Code Region • VDE4105 EN50438 BDEW EN50549 Germany IEC EN61727 IEC EN61727 VDE0126 Korea Korea CEI-021 Internal Sweden Sweden CEI-016 Italy Europe General EU General CEI-021 External Italy CEI-021 In Areti Cyprus Cyprus CEI-021In--HV CEI-016--HV India India Australia-A Australia-B...
  • Page 103 For this purpose, consult a professional electrician or qualified personnel from the electrical safety authorities. ZCS accepts no responsibility for consequences deriving from the selection of an incorrect country code. Caution Default values for other Settings...

  • Page 104: Commissioning

    10.3. Commissioning Main interface: Figure 59 – Main interface Circulates current PV and battery statue Display current inverter status PV Power Grid Power Battery Power Loads Power The default setting of the 1PH HYD3000-HYD6000-ZP1 inverter is “Automatic Mode” so if the setting has not been changed, the operating mode will be as follows: •...

  • Page 105: Main Menu

    10.4. Main menu In the main interface, press the “Down” button to enter the page with the grid/battery/PV settings: Main interface Press “Down” Grid Output Information Grid(V) Grid(A) Frequency Battery information Battery(V) Battery current(A) Battery power(kW) Battery temperature(°C) Battery SOC(%) Battery cycles(T) PV Information PV1 Voltage(V)

  • Page 106: Basic Settings

    Via Lungarno, 248 - 52028 Terranuova Bracciolini - Arezzo, Italy tel. +39 055 91971 - fax. +39 055 9197515 innovation@zcscompany.com - zcs@pec.it – www.zcsazzurro.com Pile Reg. IT12110P00002965 - Share Capital € 100,000.00 fully paid up AR Company Reg. no. 03225010481 - REA AR no. 94189...
  • Page 107 3. Select Time Zone mode “Down” ↓ 4. Select Passive Mode 1) Select automatic mode Select “1. Select automatic mode,” then press “OK.” In automatic mode, the inverter will automatically charge and discharge the battery. 1) If PV production = LOAD consumption (ΔP < 2) If PV production >...
  • Page 108 5) If PV production + battery < LOAD 6) Press “DOWN” to display the current consumption, the missing energy to feed the grid/battery parameters, press “UP” to go back to loads will be imported from the grid. the main interface. 2) Time-of-ues Mode You can set dates, days and times in which to set a forced charging of batteries up to the % of SOC set.

  • Page 109: Photovoltaic Input Mode

    3) Timing Mode Changing the value of a rule can set multiple timing rules. 3.Timing Mode Timing Mode Rules. 0: Enabled/Disabled 22 h 00 Charge Start 05 h 00 Charge End 02000 Charge Power DisCharge 14 h Start 16 h DisCharge End DisCharge 02500...

  • Page 110: Communication Address

    1）If PV generation > LOAD consumption 2）If PV generation = LOAD consumption(ΔP > (ΔP > 100W), inverter will charge battery 100W), inverter wont’ charge or discharge battery. 3）If PV generation < LOAD consumption (ΔP ＞ 100W), inverter will discharge battery. Select “6.
  • Page 111 1) Fast self-test Select “1. Fast self-test,” then press “OK” to start the fast self-test. Start Self-Test ↓ Press “OK” to start Testing 59.S1... ↓ Wait Test 59.S1 OK! ↓ Wait Testing 59.S2... ↓ Wait Test 59.S2 OK! ↓ Wait Testing 27.S1...
  • Page 112 Test 81<S2 OK! ↓ Press “OK” OK self-test! ↓ Press “Down” 59.S1 threshold 253V 900ms ↓ Press “Down” 59.S1: 228V 902ms ↓ Press “Down” 2) STD self-test 59.S2 threshold 264.5V 200ms ↓ Press “Down” Select “2. STD self-test,” then press “OK” to start 59.S2: 229V 204ms the STD self-test.

  • Page 113: Advanced Settings

    10.6. Advanced settings 2. Advanced settings Enter password: 0715 1.Battery Parameter 2.Battery Activation 3.Anti Reflux 4.IV Curve Scan “Up”↑ 5.Logic interface 6.Factory Reset “Down” ↓ 7.Parallel Setting 8. Reset Bluetooth 9.CT Calibration 10.Set ElevtricityMter 11.Off grid ground Select “2. Advanced Settings” and press “OK”, “Enter password” appears. Enter the password “0715”, press “Up” or “Down”...

  • Page 114: Battery Actiovation

    For example: if Discharge Depth = 50% & EPS Discharge Depth = 80%. Depth of Discharge While grid is connected: Inverter won’t discharge the battery when its SOC is less than 50%. In case of blackout: Inverter will work in EPS mode (if EPS mode is enabled) & keep discharging the battery till battery SOC is less than 20%.

  • Page 115: Curve Scan

    10.6.5. IV Curve Scan 6.IV Curve Scan 1.Scan Control Enable “Up” ↑ Disabled “Down” ↓ 2.Scan Period ***min 3.Force Scan The user can enable the “IV Curve Scan” (scan MPPT) to have the 1PH HYD3000-HYD6000-ZP1 inverter periodically check the absolute maximum power points to provide maximum energy from a partially shaded PV array.

  • Page 116: Parallel Setting

    For the parallel system, please refer to <4.6 Parallel System > . 10.6.8. Parallel Setting 6.Parallel 1.Parallel function Setting control 2.Parallel Primary- Replica 3.Set Parallel Address 4.Save 1. Parallel function control: Enable or disable the parallel function. This function must be enabled on both the master and slave machines.

  • Page 117: Off Grid Ground

    11.Off grid ground Disable 10.6.12. Off grid ground Enable Contact ZCS Technical Support for more information. Safety parameters (and other functions not previously described that appear in the user interface)  116/193 User’s Manual 1PH HYD3000-HYD6000-ZP1 Rev. 1.0 01/09/2023 Identification: MD-AL-GI-00...

  • Page 118: Energy Statistics

    10.7. Energy statistics 5.Energy Statistics 1.Today Photovoltaic ***KWH Load ***KWH Export ***KWH Import ***KWH Charge ***KWH Discharge ***KWH 2.Mounth Photovoltaic ***KWH Load ***KWH Export ***KWH Import ***KWH Charge ***KWH Discharge ***KWH 3.Year Photovoltaic ***KWH Load ***KWH Export ***KWH Import ***KWH Charge ***KWH Discharge...
  • Page 119 3.Lifetime Photovoltaic ***KWH Load ***KWH Export ***KWH Import ***KWH Charge ***KWH Discharge ***KWH Select “5. Energy Statistics”, press “OK” to enter the Energy Statistics interface, which shows the energy production and consumption over a given period of time. Press “Up” or “Down” to check the energy statistics daily, weekly, monthly, annually, total.

  • Page 120: System Interface Information

    10.8. System interface information 4. System information Inverter information Inverter Information (1) SN Product Software version Hardware version Power Level Safety Firmware Version Inverter Information (2) Software Version Country Safety Lib Version Input Channel 1 Inverter Information (3) Input Channel 2 Input Channel 3 Input Channel 4 Inverter Information (4)
  • Page 121 2.Battery Info Battery Info (0) Battery type Battery capacity Depth of discharge EPS Safety Buffer Battery Info (1) Over (V) Protection Maximum charge (A) Maximum discharge Charge Start Charge End 3.Safety Parameters Safety parameters (0) OVP 1 OVP 2 UVP 1 UVP 2 Safety parameters (1) OFP 1...

  • Page 122: Event List

    10.9. Event list 3. Event list “Up” ↑ 1. List of current events “Down” ↓ 2.List of Historical events 1PH HYD3000-HYD6000-ZP1 inverter event list, including the lists of current and historical events. List of current events Select “1. List of Current Events”, press “OK” to check the current events. List of historical events Select “2.
  • Page 123 1PH HYD3000-HYD6000-ZP1 inverters offer software upgrade via USB flash drive to maximize inverter performance and avoid inverter operation error caused by software bugs. Upgrade file folder name is firmware. The three upgrade file names are HYD-EP_ARM.bin, HYD-EP_DSPM.bin, HYD-EP_DSPS.bin. Step 1: Insert the USB flash drive into the compute. Step 2: Inside the website https:///www.zcsazzurro.com/it/ you will find the latest version of the software to...

  • Page 124: Verification Of Proper Functioning

    10.11. Verification of proper functioning To check the proper functioning of the inverter, follow these steps: a) Switch off any source of photovoltaic generation by turning the circuit breaker to the OFF position. b) Lower the protection switch of the 1PH HYD3000-HYD6000-ZP1 inverter. The inverter will remain switched on but will go into error due to a lack of AC power (if the EPS function is enabled, it will feed the priority loads).
  • Page 125 After pulling up the AC switch, the countdown will start according to the country code set (for CEI021- Internal, it will be 300s) to reconnect to the grid. During this period, check that the household loads are only powered by the grid and that there are no other power flows from either the photovoltaic system or the battery.
  • Page 126 6. Once the photovoltaic system has been activated, check that: a. The value of consumption shown on the screen remains constant as the photovoltaic power increases. b. Depending on the photovoltaic production, the system will operate according to its working mode.

  • Page 127: Technical Specifications

    Technical specifications 1PH HYD 3000 1PH HYD 3600 1PH HYD 4000 1PH HYD 4600 1PH HYD 5000 1PH HYD 6000 TECHNICAL DATA DC photovoltaic input Typical DC power * 4500W 5400W 6000W 6900W 7500W 9000W Independent MPPTs/Strings each MPPT Maximum DC voltage 550V Start-up voltage 100V...

  • Page 128: Troubleshooting

    Troubleshooting This section describes the potential errors for this product. Please read carefully for the following tips when doing the troubleshooting: Read the following section carefully. Check the warnings, messages and error codes shown on the screen. Attention View the warning or error information and error codes displayed on the display to record all error information If no error message is displayed on the LCD, perform the following steps to check whether the current installation status meets the operating requirements of the inverter: —...
  • Page 129 Inverter voltage error wait for 5 minutes, then switch ON inverter. ID012 Power grid current sampling error Check whether the problem is solved. If not, please contact ZCS technical support. ID017 Wrong sampling of dc component of grid current ID018...
  • Page 130 Check the insulation resistance between the photovoltaic array and ground (ground), if there Low insulation impedance is a short circuit, the fault should be repaired in time. If not solved, please contact ZCS technical ID042 support. Ground fault Check ac output PE wire for grounding.
  • Page 131 Check whether the problem is solved. If not, please contact ZCS technical support. Bus undervoltage during grid connection ID067 Check whether the PV series voltage (Voc) is higher than the maximum input voltage of the inverter. If yes, adjust the number of PV modules...
  • Page 132 5 minutes, then switch ON inverter. Check whether the problem is solved. If not, please contact ZCS technical support Overload Protection 1 Check whether the inverter works in overload ID110 Overload Protection 2 state. ID111 Overload Protection 3...
  • Page 133 5 minutes, then switch ON inverter. Check whether the problem is solved. If not, please contact ZCS technical support. Internal faults of inverter, switch OFF inverter, The software version is inconsistent with wait for 5 minutes, then switch ON inverter.
  • Page 134 Check whether fan 7 of the inverter works Fan 7 Fault properly ID175 Make sure the battery you use is compatible with the inverter. Communication failure of electricity CAN communication is recommended. Check meter whether the communication cable or port ID176 between the battery and the inverter is faulty.
  • Page 135 If the battery is almost empty, no action is Discharging prohibition alarm required. Otherwise, please contact technical support . ID 814 Power off and wait for 2 hours. If the problem is Over temperature protection of radiator 1 not solved, please contact technical support. ID 864 Over temperature protection of ambient temperature...

  • Page 136: Maintenance

    Software CBC overcurrent protection ID 903 Restart the battery and wait for seconds. If the Pack ID error problem is not resolved, please contact technical support. ID 904 Check whether the wiring is correct and restart Battery reversal the battery. If the problem is not resolved, please contact technical support.
  • Page 137 Recharge Requirements During Normal Storage When the battery is stored for a long time, you need to perform regular maintenance. If the storage time is close to that shown in the following table, arrange supplementary power supply in time. Recharge conditions when in storage Storage Relative Storage Time...

  • Page 138: Uninstalling

    Uninstalling 14.1. Uninstallation steps • Disconnect the inverter from the AC grid. • Disconnect the DC switch (located on the battery or installed on the wall) • Wait 5 minutes • To remove the DC connectors from the inverter • Remove the connectors for communication with the batteries, current sensors and NTC temperature probe. •...

  • Page 139: Monitoring Systems

    Monitoring systems Product code Product photo Portal Possibility to send commands and ZCS monitoring monitoring monitoring to update the inverter remotely in case of technical support ZSM-WIFI ZSM-ETH ZSM-4G Datalogger 4- 10 Inverters Datalogger up to 31 Inverters 15.1. External Wi-Fi adapter Unlike the internal Wi-Fi card, the external adapter must be installed for all compatible inverters.
  • Page 140 Figure 60– Port for external Wi-Fi adapter 3) Connect the Wi-Fi adapter to the appropriate port, making sure to follow the direction of the connection and ensure correct contact between the two parts. 139/193 User’s Manual 1PH HYD3000-HYD6000-ZP1 Rev. 1.0 01/09/2023 Identification: MD-AL-GI-00 Rev.

  • Page 141: Configuration

    Figure 61– Inserting and securing the external Wi-Fi adapter 4) Switch on the inverter by following the procedure described in the manual. Configuration of the Wi-Fi adapter requires the presence of a Wi-Fi network near the inverter in order to 15.1.2.
  • Page 142 Figure 62 - Search for Wi-Fi networks on iOS smartphone (left) and Android smartphone (right) Note: Disconnect from any Wi-Fi networks to which you are connected by removing automatic access. Figure 63 – Disabling automatic reconnection to a network 2) Connect to a Wi-Fi network generated by the inverter's Wi-Fi adapter (i.e. AP_*******, where ******* indicates the serial number of the Wi-Fi adapter shown on the label of the device), which operates as an access point.
  • Page 143 Figure 64 - Connection to Access Point for Wi-Fi adapter on iOS smartphone (left) and Android smartphone (right) 3) If you are using a second-generation Wi-Fi adapter, you will be prompted for a password to connect to the inverter's Wi-Fi network. Use the password found on the box or on the Wi-Fi adapter. Figure 65 –...
  • Page 144 Figure 66 – Password entry prompt Note: the Access Point is not able to provide internet access; confirm to maintain the Wi-Fi connection, even if the internet is not available Figure 67 – Screen indicating that the Internet cannot be accessed 4) Open a browser (Google Chrome, Safari, Firefox) and enter the IP address 10.10.100.254 in the address bar at the top of the screen.
  • Page 145 Figure 68 – Screen for accessing the web server to configure the Wi-Fi adapter 5) The status screen will open, showing the logger information such as the serial number and firmware version. Check that the Inverter Information fields are filled in with the inverter information. The language of the page can be changed using the command in the top right-hand corner.
  • Page 146 Figure 69 – Status screen 6) Click on the Wizard setup button in the left-hand column. 7) In the new screen that opens, select the Wi-Fi network to which you want to connect the Wi-Fi adapter, making sure that the Received Signal Strength Indicator (RSSI) is greater than 30%. If the network is not visible, press the Refresh button.
  • Page 147 Figure 70 – Screen for selecting the available wireless network (1) 8) Enter the password of the Wi-Fi network (Wi-Fi modem), clicking on Show Password to make sure it is correct; the password should not contain special characters (&, #, %) and spaces. Note: During this step, the system is not able to ensure that the password entered is the one actually requested by the modem, therefore please make sure you enter the correct password.
  • Page 148 Figure 71 – Screen for entering the password of the wireless network (2) 9) Click “Next” again without ticking any of the options relating to the system security. Figure 72 - Screen for setting the security options (3) 147/193 User’s Manual 1PH HYD3000-HYD6000-ZP1 Rev.
  • Page 149 10) Click “OK”. Figure 73 – Final configuration screen (4) 11) At this point, if the configuration of the adapter is successful, the last configuration screen will appear, and the telephone or PC will unpair from the inverter’s Wi-Fi network. 12) Manually close the web page with the Close key on the PC por remove it from the background of the telephone.

  • Page 150: Verification

    To verify the correct configuration, connect to it again and access the status page. Check the following 15.1.3. Verification information: a. Wireless STA mode i. Router SSID > Router name ii. Signal Quality > other than 0% iii. IP address > other than 0.0.0.0 b.
  • Page 151 2) Final status: Figure 76 - Initial status of LEDs NET (left LED): steady on COM (central LED): steady on READY (right LED): flashing on Figure 77 - Final status of LEDs 150/193 User’s Manual 1PH HYD3000-HYD6000-ZP1 Rev. 1.0 01/09/2023 Identification: MD-AL-GI-00 Rev.
  • Page 152 If the NET LED does not light up or if the Remote Server A option in the Status page still shows “Not Connected”, the configuration was not successful, i.e. the wrong router password was entered or the device was disconnected during connection. It is necessary to reset the adapter: Press the Reset button for 10 seconds and release After a few seconds, the LEDs will turn off and READY will start to flash quickly...

  • Page 153: Troubleshooting

    15.1.4. Troubleshooting Status of LEDs present on the adapter 1) Irregular communication with inverter NET (left LED): steady on COM (central LED ): off READY (right LED): flashing on Figure 79 - Irregular communication status between inverter and Wi-Fi Check the Modbus address set on the inverter: Enter the main menu with the ESC key (first key on the left), go to System Info and press ENTER to enter the submenu.
  • Page 154 Restart the adapter: Press the reset button for 5 seconds and release After a few seconds, the LEDs will turn off and will start to flash quickly • The adapter will now be reset without having lost the configuration with the router •...
  • Page 155 a) Check that the 3G/LTE connection is active on your smartphone. Go to the Settings menu of the • Using an Android mobile phone as a modem the phone), operating system (the gear icon on the screen with a list of all the apps installed on select “Other”...
  • Page 156 Figure 83 - Configuration of an iOS smartphone as a hotspot router At this point, it is necessary to re-configure the Wi-Fi adapter using a PC or smartphone other than the one used as a modem. During this procedure, when asked to select the Wi-Fi network, choose the one activated by the smartphone and then enter the password associated with it (which can be changed from the personal hotspot settings).

  • Page 157: Ethernet Adapter

    15.2. Ethernet adapter Installation must be carried out for all inverters compatible with the adapter. However, the procedure is 15.2.1. Installation quicker easier there need open front cover inverter. Proper operation of the device requires the presence of a modem correctly connected to the network and in operation in order to achieve stable data transmission from the inverter to the server.
  • Page 158 Figure 85 – Inserting the network cable inside the device 4) Connect the Ethernet adapter to the appropriate port, making sure to follow the direction of the connection and ensure correct contact between the two parts. Figure 86 – Inserting and securing the ethernet adapter 5) Connect the other end of the network cable to the ETH output (or equivalent) of the modem or a suitable data transmission device.

  • Page 159: Verification

    Figure 87 – Connecting the network cable to the modem 6) Switch on the inverter by following the procedure described in the manual. 7) Unlike Wi-Fi cards, the Ethernet adapter does not need to be configured and starts transmitting data shortly after the inverter is switched on.

  • Page 160: Troubleshooting

    2) Final status: NET (left LED): steady on COM (central LED): steady on SER (right LED): flashing on Figure 89 - Final status of LEDs 15.2.3. Troubleshooting Status of LEDs present on the adapter Irregular communication with inverter NET (left LED): steady on COM (central LED ): off SER (right LED): flashing on Figure 90...
  • Page 161 Check the Modbus address set on the inverter: Enter the main menu with the ESC key (first key on the left), go to System Info and press ENTER to enter the submenu. Scroll down to the Modbus address parameter and make sure it is set to 01 (and in any case, other than 00).

  • Page 162: Adapter

    15.3. 4G adapter The ZCS 4G adapters are sold with a virtual SIM integrated into the device with data traffic fee included for10 years, which is adequate for the proper transmission of data to monitor the inverter. In order to monitor the inverter, the RS485 communication address must be set to 01 directly from the display.

  • Page 163: Verification

    6) Insert the 4G adapter into the appropriate port, making sure to follow the direction of the connection and ensure correct contact between the two parts. Secure the 4G adapter by tightening the two screws inside the package. Figure 93 –...
  • Page 164 2) Registration: Figure 94 - Initial status of LEDs NET (left LED): flashes rapidly for about 50 seconds; the registration process takes about 30 seconds COM (central LED): flashes rapidly 3 times after 50 seconds 3) Final status (approx. 150 seconds after the inverter has started): NET (left LED): flashing on (off and on at equal intervals) COM (central LED): steady on SER (right LED): steady on...
  • Page 165 Check the Modbus address set on the inverter: Figure 96 - Irregular communication status between inverter and adapter Enter the main menu with the ESC key (first key on the left), go to System Info and press ENTER to enter the submenu. Scroll down to the Modbus address parameter and make sure it is set to 01 (and in any case, other than 00).
  • Page 166 network for 4G transmission; if this network is not present or the signal is weak, the SIM will use a different network or will limit the data transmission speed). Ensure that the installation location is suitable for 4G signal transmission and that there are no obstacles that could affect data transmission.

  • Page 167: Datalogger

    Preliminary notes on how to configure the datalogger place of installation or via an ethernet cable connected to a modem. Product code Product photo Portal Possibility to send commands and ZCS monitoring monitoring monitoring to update the inverter remotely in case of technical support ZSM-WIFI...
  • Page 168 – Diagram showing the operation of the ZSM-RMS001/M200 / ZSM-RMS001/M1000 datalogger allow remote monitoring of the system either through the “Azzurro System” app or through the “www.zcsazzurroportal.com” website. All the Azzurro ZCS inverters can be monitored using the datalogger; different models or families of inverters can also be monitored. 167/193 User’s Manual 1PH HYD3000-HYD6000-ZP1...

  • Page 169: Electrical Connections And Configuration

    All the Azzurro ZCS inverters have at least one RS485 connection point. 15.4.2. Electrical connections and configuration The connections can be made via the green terminal block or via the RJ45 plug inside the inverter. Use positive and negative conductors. There is no need to use a conductor for the GND. This applies to both the terminal block and the plug.
  • Page 170 Figure 101– Tightening the network cable to the RS485 terminal block Figure 102– Connecting the serial line via the RS485 terminal block and via the RJ45 plug For the 3PH HYD5000-HYD20000-ZSS three-phase hybrid inverter, use only one positive and one negative of those shown in the figure below.
  • Page 171 For the 3PH HYD5000-HYD20000-ZSS three-phase hybrid inverter and the 3000-6000 TLM-V3 photovoltaic inverter, use only one positive and one negative of those shown in the figure below. Figure 104b– Connecting the serial line via the communication connector for 1PH 3000-6000 TLM-V3, 3PH HYD5000- HYD20000-ZSS For the 1PH HYD3000-HYD6000-ZSS-single-phase hybrid inverter, use only one positive and one negative of those shown in the figure below.
  • Page 172 For the 1PH HYD3000-HYD6000-ZP1-single-phase hybrid inverter, use only one positive and one negative of those shown in the figure below. Figure 106d – Connecting the serial line via the communication connector for 1PH HYD3000-HYD6000-HP c. Position the dip switches of the last inverter of the daisy chain as shown in the figure below for activating the 120 Ohm resistor and closing the communication chain.

  • Page 173: Zsm-Datalog-04 And Zsm-Datalog-10 Devices

    7) Set a sequential Modbus address on each inverter connected: Figure 108 – RS485 symbol on the display of the inverter a. Enter the “Settings” menu. b. Scroll to the submenu “Modbus Address.” c. Change the digits and set an increasing address on each inverter, starting from 01 (first inverter) to the last inverter connected.
  • Page 174 Figure 92 – Ethernet cable connected to the datalogger Connect the other end of the Ethernet cable to the ETH output (or equivalent) of the modem or a suitable data transmission device. Activate the search for Wi-Fi networks on your phone or PC in order to display all the networks visible from your device.
  • Page 175 Figure 110 - Disabling automatic reconnection to a network Connect to a Wi-Fi network generated by the datalogger (i.e. AP_*******, where ******* indicates the serial number of the datalogger shown on the label of the device), which operates as an Access Point. Note: To ensure that the datalogger is connected to the PC or smartphone during the configuration procedure, enable automatic reconnection of the AP_******* network.
  • Page 176 Figure 112 - Screen showing that the Internet cannot be accessed Open a browser (Google Chrome, Safari, Firefox) and enter the IP address 10.10.100.254 in the address bar at the top of the screen. In the box that appears, enter “admin” as both Username and Password. Figure 113 - Screen for logging into the web server to configure the datalogger The status screen will open, showing the datalogger information such as serial number and firmware...
  • Page 177 Check that the fields relating to the Inverter Information are filled in with the information of all the inverters connected. Figure 114 – Status Screen Click on the Wizard setup button in the left-hand column. Now click on the Start button to start the configuration wizard. 176/193 User’s Manual 1PH HYD3000-HYD6000-ZP1 Rev.
  • Page 178 Figure 115 – Screen for starting (1) the Setup Wizard Check the “Cable Connection” option and then click “Next.” Figure 116 - Network cable connection selection screen Make sure that the “Enable” option is selected to automatically obtain the IP address from your router, then click Next.
  • Page 179 Figure 117 – Screen for automatically obtaining the IP address (5) Click on Next without making any changes. Complete the configuration procedure by clicking OK, as shown in the following screen. Figure 118 - Screen for setting the security options (6) 178/193 User’s Manual 1PH HYD3000-HYD6000-ZP1 Rev.
  • Page 180 Figure 119 – Final configuration screen (7) If the configuration procedure is successful, the following screen will appear. If this screen does not appear, try refreshing the browser page. The screen will prompt you to manually close the page; close the page from the background of your phone or from the close button on your PC.

  • Page 181: Checking That The Datalogger Has Been Configured Correctly

    15.5.3. Checking that the datalogger has been configured correctly Wait two minutes after completing the configuration of the device. First of all, check that the LINK LED on the device is on and steady. Enter the IP address 10.10.100.254 again, and the login credentials (“admin” for both username and Figure 121 –...
  • Page 182 Figure 122 – Main status screen and checking of correct configuration If the Remote Server A item in the Status page is still “Unpingable”, the configuration was not successful, i.e. Figure 123 - main status screen and checking of correct configuration the incorrect router password was entered or the device was disconnected during connection.
  • Page 183 Close the web page and enter the Status page again. At this point, the configuration procedure can be repeated again. Figure 124 – Reset Screen 182/193 User’s Manual 1PH HYD3000-HYD6000-ZP1 Rev. 1.0 01/09/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 27/01/2023 - Application: GID...

  • Page 184: Zsm-Rms001/M200 And Zsm-Rms001/M1000 Devices

    15.6. ZSM-RMS001/M200 and ZSM-RMS001/M1000 Devices Mechanical Dimensions: 127mm x 134 x 52 mm 15.6.1. Mechanical description and Datalogger interface Protection rating: IP20 The usable ports are indicated below. LAN cable connection port RS485 cable connection port Battery pack Power supply connection port connection port Figure...

  • Page 185: Connecting The Datalogger To The Inverters

    A serial communication via RS485 cable is provided for connecting to the inverters. 15.6.2. Connecting the Datalogger to the inverters The GND cable does not need to be connected to the inverters. Follow the connections as shown in the table below.

  • Page 186: Connecting The Lm2-485 Pro Cell Irradiance And Temperature Sensor To The Datalogger

    15.6.5. Connecting the LM2-485 PRO cell irradiance and temperature For proper installation, make sure to connect the sensor signal cable and the power cable. sensor to the datalogger In particular, the sensor of the signal cables must be connected in a daisy chain configuration to the remaining devices on the RS485 bus, as shown in the table below.

  • Page 187: Configuring The Datalogger

    A stable communication in terms of signal and power supply, up to 200m, is guaranteed by using the RS485 cable, type Te.Co. 15166 (2x2x0,22+1x0,22)st/pu. For longer distances, a connection to the signal side of the datalogger is recommended, and a connection to the +12V power supply via an external power supply unit.
  • Page 188 A window will open where you can search for each type of device connected to the Datalogger, after indicating the range of addresses associated with the relative devices. If a meter is one of the devices connected to the Datalogger, select the type of Meter/Datalogger communication interface and the relative communication protocol.

  • Page 189: Configuring The Datalogger On The Zcs Azzurro Portal

    From this moment, the datalogger is correctly configured (all devices must be in the “saved” status) and therefore a new installation can be created on the ZCS Azzurro portal for associating the datalogger and the devices connected to it. 15.6.7.

  • Page 190: Network Configuration

    Click “Confirm” to complete the configuration of the field. You only need to wait a few minutes to view the data flow on the ZCS Azzurro portal. ATTENTION: The location data is essential for the correct operation of the datalogger in the ZCS system.
  • Page 191 To complete the operation, click “Apply” (see arrow). 190/193 User’s Manual 1PH HYD3000-HYD6000-ZP1 Rev. 1.0 01/09/2023 Identification: MD-AL-GI-00 Rev. 1.1 of 27/01/2023 - Application: GID...

  • Page 192: Local Monitoring

    The datalogger makes it possible to obtain an additional monitoring system (local monitoring), which can be 15.7. Local monitoring used locally on a web page (therefore, also without an internet connection) and accessed from any device present in the same local network as the datalogger. In order to install the local monitoring system on the datalogger, the customer must ensure that: 15.7.1.

  • Page 193: Features Of Local Monitoring

    After installation and configuration, local monitoring makes it possible to monitor the fundamental 15.7.2. Features of local monitoring parameters of the photovoltaic system, even without an internet connection, from any device connected to the same local network. In particular, it is possible to monitor the power and energy of the inverters and the storage systems over the last 7 days.

  • Page 194: Warranty Terms And Conditions

    Warranty terms and conditions To view the Warranty Terms and Conditions” offered by ZCS Azzurro, please refer to the documentation inside the product box and on the website www.zcsazzurro.com. As far as installation compliance is concerned, IP65 does not permit outdoor installation.

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