ZCS Azzurro HYD3000-ZP1 Quick Manual

ZCS Azzurro HYD3000-ZP1 Quick Manual

Hybrid inverter

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HYD3000-HYD6000-ZP1 HYBRID
Always wear protective
clothing and/or personal
protective equipment
Rev. 1.0 – 23/10/2023
QUICK GUIDE
INVERTER
Always consult the
manual
General notice -
Important Safety
Instructions
1

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Summary of Contents for ZCS Azzurro HYD3000-ZP1

  • Page 1 QUICK GUIDE HYD3000-HYD6000-ZP1 HYBRID INVERTER Always wear protective General notice - clothing and/or personal Always consult the Important Safety protective equipment manual Instructions Rev. 1.0 – 23/10/2023...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS 1. INSTALLATION AND DISTANCES 2. INSTALLATION 3. DISPLAY & BUTTONS 4. MAIN MENU 5. CONNECTING TO THE GRID 6. PHOTOVOLTAIC CONNECTIONS 7. COMMUNICATION CONNECTION – COM PORT 8. BATTERY CONNECTION 9.1 SETTING PHOTOVOLTAIC CHANNELS 9.2 SETTING BATTERY CHANNEL 10.1 MEASURING EXCHANGE VIA CT SENSOR 10.2 MEASURING EXCHANGE VIA DDSU METER...
  • Page 3: Installation And Distances

    1. INSTALLATION AND DISTANCES Dimensions and distances to be observed: 1. INSTALLATION To guarantee adequate room for both installation and effective heat dissipation, make sure there is ample space around the 1PH HYD3000-HYD6000-ZP1 residential energy storage inverter.
  • Page 4: Installation

    2. INSTALLATION Installing the base: ③ ① Inverter Levelling instrument Third Battery 60mm PACK Step 1: Place the base against a wall, leaving a gap of 10-25 mm between the base and the wall. Adjust the position of Second Battery the holes using a level and mark them PACK Wall...
  • Page 5 Installing the support panel: Step 1: Use an impact drill (φ 8 mm, depth 60-65 mm) to drill the holes. Reposition and drill the holes in case of significant deviation. Step 2: Install support panel B on the wall and fasten the expansion bolt. Step 3: Adjust support panel A, making sure that the holes on both panel A and B 1.
  • Page 6: Display & Buttons

    3. DISPLAY & BUTTONS MENU/BACK ENTER/FORWARD DOWN System power indicator Button Icon Battery capacity 1. INSTALLATION System status indicator LCD screen 80-100% 60-80% Indicator System status Blue LED Green LED Red LED 40-60% On-Grid Standby (On-Grid) Intermittent 20-40% Off-Grid 0-20% Alarm Intermittent...
  • Page 7: Main Menu

    4. MAIN MENU From the main menu, press “Menu/Back” to enter the main 1. Language menu. 2. Date and Time 3. Safety parameters 4. Working mode 5. Self-test 6. Config. input Channels 7. EPS Mode Commun. Address. PWD: 0715 Select. Main menu 1.
  • Page 8: Connecting To The Grid

    Make sure that the DC parameters of the strings are acceptable according to the technical specifications given in the datasheet and in the Azzurro ZCS configurator. In addition, check that the polarities of the photovoltaic cables are correct. Use a MC4 wrench to disconnect the...
  • Page 9: Communication Connection - Com Port

    ATTENTION Before connecting/disconnecting the strings to the inverter, check that the DC circuit breaker on the side of the inverter is in the OFF position. NOTE: Both MPPT inputs of the inverter must be populated, even if the system has only one string. Use a “Y”...
  • Page 10 Port connection of COM communication: Definition Function Remark UC-A RS485 -A differential signal Inverter monitoring signal 485 UC-B RS485 -B differential signal RS485 + differential signal Battery signal 485 RS485- differential signal MET-A RS485 -A differential signal Intelligent counter signal 485 MET-B RS485 -B differential signal CAN-H...
  • Page 11: Battery Connection

    8. BATTERY CONNECTION Power connections up to 3 batteries (1 channel): - Connect the grounding cables as shown in the figure. - (BAT +, BAT -) of channel BAT 1 of the inverter connected in parallel to (B+, B-) of battery module 1. - (B+, B-) of battery module 1 connected in parallel to (B+, B-) of battery module 2.
  • Page 12 In case of 4 batteries, it is necessary to purchase the extension kit, code ZZT-ZBT5K-EXT-KIT. Power connections up to 4 batteries (2 channels): - Connect the grounding cables as shown in the figure. - (BAT +, BAT -) of channel BAT 1 of the inverter connected in parallel to (B+, B-) of battery module 1. - (B+, B-) of battery module 1 connected in parallel to (B+, B-) of battery module 2.
  • Page 13: Setting Photovoltaic Channels

    Note: Make sure the cable connections are firmly established. For systems with a capacity exceeding 15 kWh, the batteries are connected in two independent groups to the inverter's battery input interface. The battery capacity varies from 5 to 20 kWh (in the case of 4 batteries, it is necessary to purchase the extension kit, code ZZT-ZBT5K-EXT-KIT).
  • Page 14: Measuring Exchange Via Ct Sensor

    10.1 MEASURING EXCHANGE VIA CT SENSOR Definition (black/yellow) Use for distances of less than 50 m between the CT+ (red) inverter and CT Connect negative and positive in the sensor respectively to inputs 19 and 18 of the COM connector POSITIONING OF CT SENSOR: ✓Positioned at the output of the import/export meter so that all incoming and outgoing power flows can be read, it must include all phase cables entering or exiting the meter.
  • Page 15: Measuring Exchange Via Ddsu Meter

    The sensor must include all phase cables entering or exiting the meter 10.2 MEASURING EXCHANGE VIA DDSU METER PIN INVERTER PIN METER Note Communication of the Exchange Meter...
  • Page 16: Ddsu Meter Setting On Exchange And Inverter

    DDSU meter connections 1. Connect Meter and inverter via the RS485 serial port. On the Meter side, this port is identified by PINs 24 and 25. On the inverter side, use the connection port identified as 24 25 “COM” by connecting PINs 6 and 7. Meter on Exchange 2.
  • Page 17: Measuring External Production Via Ddsu Meter

    10.2.2 MEASURING EXTERNAL PRODUCTION VIA DDSU METER PV panels Grid Inverter Meter Meter PIN INVERTER PIN METER Note Communication of the External Production Meter Loads DDSU meter connections 1. Connect Meter and inverter via the RS485 serial port. On the Meter side, this port is identified by 24 25 PINs 24 and 25.
  • Page 18: Ddsu Meter Setting On External Production

    10.2.3 DDSU METER SETTING ON EXTERNAL PRODUCTION 1.1 Press the button to check that the Meter address is set to 002. In addition to what is described above, the display shows the values of: ✓ Current; ✓ Voltage; ✓ Power factor; ✓...
  • Page 19: Checking Correct Ddsu Meter Reading

    10.2.5 CHECKING CORRECT DDSU METER READING In order to check the correct reading of the meter on exchange, turn off the hybrid inverter and any other PV production sources. Switch on loads greater than 1 kW. Stand in front of the meter and use the keys “...
  • Page 20 DTSU meter connections – with COM port Meter on External Production HOME GRID 1. Connect Meter and inverter via the RS485 serial port. On the Meter side, this port is identified by PINs 24 and 25. On the inverter side, use Meter on the connection port Exchange...
  • Page 21: Setting Dtsu Meter

    10.3.1 SETTING DTSU METER To configure the device in read mode on the exchange, enter the settings menu as shown below: •Press SET and the word CODE will appear •Press SET again •Enter the number “701”: 1. From the first screen where the number “600” will appear, press the ”→” key once to write the number “601”.
  • Page 22: Initial Set Up Procedure

    11. INITIAL SET UP PROCEDURE GRID Make sure that the AC switch of the inverter is open and that no voltage is present on the inverter's terminal block. Check that the DC circuit breaker of the inverter is in the OFF position. Current flow Make sure there is a household load of at least 200 W by using a current clamp to measure under the import/export meter.
  • Page 23: Initial Set-Up

    12. INITIAL SET-UP IMPORTANT: Use a PC and a USB stick to perform any updates or adjust the country code settings. Parameter Note 1. Language option The default setting is English. If the inverter is connected to the host computer as the App of the *2.
  • Page 24: Checking The Correct Operation

    13. CHECKING THE CORRECT OPERATION 1) Turn OFF the PV circuit breaker and disconnect the inverter from the grid GRID Battery 2) Restore AC voltage by activating the dedicated switch: GRID Battery 3) Check that the power value shown on the grid display closely matches the power consumption shown on the meter, or measure using a current clamp under the import/export meter.
  • Page 25 4) Switch on the photovoltaic system by flipping the GRID DC circuit breaker to the ON position After activating the photovoltaic system, check that: The consumption value remains constant as the photovoltaic power output increases. * Check that the power of the loads in use does not change: •...
  • Page 26: Checking The Inverter Settings

    14. CHECKING THE INVERTER SETTINGS To check whether the parameters have been correctly set, enter the display menu and go to “Inverter Info.” Check the data, especially those highlighted: Inverter Info (1) Inverter Info (4) Serial ➢Serial number of the machine IV Curve Scan : ZQ1025003KE233100073 number:...
  • Page 27: Zero Feed-In Mode

    15. ZERO FEED-IN MODE 2. Advanced settings Enter 0715 2. Anti-reflux (Limit. –feed-in) Enabled The “Anti Reflux Control” mode can be enabled to limit 1. Anti-reflux control → the maximum power exported to the grid. The set reflux Disabled power corresponds to the desired maximum export power to the grid.
  • Page 28: Eps Mode (Off Grid) - Operation

    CHANGE-OVER SWITCH When performing maintenance on components of the photovoltaic system or when the inverter is unavailable for use, it is recommended to install a change-over switch. This switch allows the loads normally connected to the inverter's load line to be directly powered by the grid. GRID AND GRID UTILITIES...
  • Page 29: Eps Mode (Off Grid) - Menu Enabling

    During a power outage, the alternating voltage supplied by the grid will be lost. This condition will cause the internal contacts of the hybrid inverter to switch over. Once the preset activation time has elapsed, the inverter will continue to deliver a 230V alternating voltage to the LOAD output, supplying power only to critical loads according to the availability of the batteries and PV system.
  • Page 30: Off Grid Mode Only

    18.1 OFF GRID MODE ONLY Activating the HYD3000-HYD6000-ZP1 inverter in off-grid mode allows it to supply power to the pre- defined critical loads using energy from the PV system and stored in the batteries. To do this, it is necessary to enable the EPS (Emergency Power Supply) mode. PV panels Batteries Critical Loads...
  • Page 31: Parallel Inverter Mode - Configuration

    19.1 PARALLEL INVERTER MODE - CONFIGURATION Master Slave Inverter1 Inverter2 Inverter3 Inverter n CRITICAL LOADS NORMAL Grid LOADS Click Link Port1 Link Port0 Link Port1 Link Port0 Link Port1 Link Port0 Link Port1 Link Port0 METER 1. The inverters must be interconnected using the cable supplied, making sure to populate the inputs as follows: •Link port 0 of Master inverter with terminating resistor enabled (switch set to 1) •Link port 1 of Master Inverter →...
  • Page 32: Firmware Update

    20. FIRMWARE UPDATE Main menu 1. Basic settings 2. Advanced settings 3. Event list 4. System Info PWD 0715 5. Software Update 6. Energy statistics To update the firmware, upload the unzipped folder called “Firmware” onto the USB flash drive. This folder can be downloaded from the website https://www.zcsazzurro.com/it/documentazione/easy-power-one-all The folder contains the files for the update in .bin or .hex format 21.
  • Page 33: Quick Info On System Status

    23. QUICK INFO ON SYSTEM STATUS Press from the main menu to access the instant information on the battery and AC grid. Press from the main menu to access the instant information on the DC-side of the inverter. 24. OPERATING STATUSES IN AUTOMATIC MODE Charge When the power produced by the photovoltaic system is greater than the energy required by the loads, the...
  • Page 34 Standby The inverter will remain in Standby mode until: Standby •the difference between the photovoltaic production and the power required by the loads is less than 100W Standby •the battery reaches full charge status, and the photovoltaic production exceeds consumption by at least 100W) •the battery is flat and the photovoltaic production is lower than consumption (by no more than 100W)

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Azzurro hyd6000-zp1

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