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Trilogy
Air-Assisted Airless
®
Manual Spray Gun
Customer Product Manual
Document Number
1601051-04
Issued 12/21
For parts and technical support, call the Industrial Coating
Systems Customer Support Center at (800) 433-9319 or
contact your local Nordson representative.
This document is subject to change without notice.
Check
http://emanuals.nordson.com
for the latest version.
NORDSON CORPORATION • AMHERST, OHIO • USA
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Summary of Contents for Nordson Trilogy AAA
- Page 1 For parts and technical support, call the Industrial Coating Systems Customer Support Center at (800) 433-9319 or contact your local Nordson representative. This document is subject to change without notice. Check http://emanuals.nordson.com for the latest version. NORDSON CORPORATION • AMHERST, OHIO • USA...
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Page 2: Table Of Contents
Nordson Corporation welcomes requests for information, comments, and This is a Nordson Corporation publication which is protected by copyright. inquiries about its products. General information about Nordson can be found on Original copyright date 2012. No part of this document may be photocopied,... -
Page 3: Change Record
Change Record Change Record Revision Date Change 12/15 Updated part number 1601143. 09/20 Updated parts lists. 12/21 Updated parts lists. 1601051-04 © 2022 Nordson Corporation... - Page 4 Change Record 1601051-04 © 2022 Nordson Corporation...
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Page 5: Safety
Intended Use Use of Nordson equipment in ways other than those described in the documentation supplied with the equipment may result in injury to persons or damage to property. Some examples of unintended use of equipment include •... -
Page 6: Personal Safety
The National Spray Equipment Manufacturers Association has created a wallet card that you should carry when you are operating high-pressure spray equipment. These cards are supplied with your equipment. The following is the text of this card: 1601051-04 © 2022 Nordson Corporation... -
Page 7: Fire Safety
• Do not smoke, weld, grind, or use open flames where flammable materials are being used or stored. • Do not heat materials to temperatures above those recommended by the manufacturer. Make sure heat monitoring and limiting devices are working properly. 1601051-04 © 2022 Nordson Corporation... -
Page 8: Fire Safety (Contd)
Iodine “Iodo-” Check your material SDS or contact your material supplier for more information. If you must use halogenated hydrocarbon solvents, contact your Nordson representative for information about compatible Nordson components. Action in the Event of a Malfunction If a system or any equipment in a system malfunctions, shut off the system immediately and perform the following steps: •... -
Page 9: Description
Pressure Level (A) 1.5 bar (22 psi): 74 d/Ba 2.5 bar (36 psi): 79 Db/a (A) Sound pressure level measurements and specifications are in accordance with Third regulation to apparatus safety law DIN 45635 part 1/04.84. 1601051-04 © 2022 Nordson Corporation... -
Page 10: Installation
1. Atomizing air regulator 5. Trigger 9. Air cap 2. Fan pattern regulator 6. Air hose connection 10. Nozzle 3. Trigger spring adjustment 7. Fluid hose connection 11. Retaining ring 4. Trigger lock 8. Fluid filter 1601051-04 © 2022 Nordson Corporation... -
Page 11: Gun Operation
5. Rotate the air cap to the desired position, hold it in position, then tighten the retaining ring securely. The nozzle rotates with the air cap. Figure 2 Air Cap Position Determines Fan Pattern Orientation 1601051-04 © 2022 Nordson Corporation... -
Page 12: Filter Selection
• Immerse the gun nozzle in solvent or waterborne cleaning solution during pauses in production to prevent coating material from hardening on the nozzle. even even even 30 40 cm (12 16 in.) RIGHT thin thin thick WRONG Figure 3 Proper Gun Orientation While Spraying 1601051-04 © 2022 Nordson Corporation... -
Page 13: Trigger Spring Adjustment
• Screw out the needle (32) to allow more atomizing air to flow. • Screw in the needle to allow less atomizing air to flow. 5. Tighten the needle carrier securely to hold the needle. 6. Re-install the needle, springs and washers, and spring cap. 1601051-04 © 2022 Nordson Corporation... -
Page 14: Maintenance
NOTE: Use only tools designed for nozzle cleaning to clean the nozzle orifice. Contact your Nordson representative for nozzle cleaning kits. 5. Re-install the nozzle into the air cap, making sure the pin in the air cap slides into the groove in the nozzle. -
Page 15: Filter Cleaning
7. Screw the hose connector back onto the filter base and tighten securely. Lubrication See Figure 4. The atomizing air regulator O-ring (11), air seal (39), and trigger axle (13) should be lubricated regularly with silicone-free oil or silicone-free grease. 1601051-04 © 2022 Nordson Corporation... -
Page 16: Troubleshooting
These troubleshooting procedures cover only the most common problems. If you cannot solve a problem with the information given here, contact your local Nordson representative for help. See Figure 4 for parts. -
Page 17: Repair
4. Immerse the nozzle in solvent. If necessary, use an ultrasonic cleaner to clean the nozzle. Use only tools designed for nozzle cleaning to clean the nozzle orifice. Contact your Nordson representative for nozzle cleaning kits. 5. Install the seal on the cleaned nozzle. -
Page 18: Needle Cup Seal Replacement
3. Pull out the old valve seal (39) and replace it with a new one. 4. Install the valve packing gland and tighten by hand. 5. Turn on the air supply. Tighten the packing gland further if it leaks air. 1601051-04 © 2022 Nordson Corporation... -
Page 19: Nozzle Seal Ring Replacement
6. Install a new seal ring and the seal retaining screw. 7. Install the needle assembly, springs and washers, and spring cap. 8. Tighten the packing gland. 9. Install the air cap and nozzle and secure with the air cap retainer. 1601051-04 © 2022 Nordson Corporation... -
Page 20: Parts
Air-Assisted Airless Manual Spray Gun ® Parts To order parts, call the Nordson Industrial Coating Systems Customer Support Center at (800) 433-9319 or contact your local Nordson representative. For customers outside the USA, refer to the list of Nordson Global Locations at www.nordson.com. - Page 21 E: Refer to the Nozzles list for additional nozzles. F: Always use a filter with a mesh smaller than the nozzle size. G: Order the correct connector for your application. H: Special screw connection, JIC ½ in. x 20. 1601051-04 © 2022 Nordson Corporation...
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Page 22: Nozzles
Nozzle, 0.38 mm 60 degree, AAA, Trilogy 1600885 Nozzle, 0.70 mm 50 degree, AAA, Trilogy 1600886 Nozzle, 0.70 mm 60 degree, AAA, Trilogy NOTE: A. For nozzle cleaning tools and kits, contact your Nordson representative. 1601051-04 © 2022 Nordson Corporation... -
Page 23: Eu Declaration Of Conformity
___________________ Date: 29Sept20 Hallie Smith - Petee Engineering Manager Industrial Coating Systems Amherst, Ohio, USA Nordson Authorized Representative in the EU Person authorized to compile the relevant technical documentation. Contact: Operations Manager Industrial Coating Systems Nordson Deutschland GmbH Heinrich-Hertz-StraBe 42-44 D-40699 Erkrath Nordson Corporation •...
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